End cover press fitting device

The multi-product end cap pressing device addresses inefficiencies in existing devices by automating the pressing process, ensuring consistent quality and reducing labor through synchronized, precise control over multiple parts.

CN223098508UActive Publication Date: 2025-07-15HEFEI WAL FUEL SYST CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421707164.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-07-15
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

The existing end cap pressing device has low production efficiency and insufficient automation, requires a lot of manual intervention, and the pressing depth and quality are inconsistent.

Method used

An end cap pressing device including a press-fit telescopic cylinder, a press-fit block mounting plate, a product vehicle, a motion track defining block and a propulsion assembly is designed to realize the automated pressing operation of multiple products, through the optimization of the feeding system and precise cylinder control.

Benefits of technology

It improves the efficiency and automation of pressing and assembly, ensures the consistency and stability of product quality, reduces human resources requirements, and meets the production needs of high-quality and high-yield production.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223098508U_ABST
    Figure CN223098508U_ABST
Patent Text Reader

Abstract

The utility model is applicable to the technical field of automobile spare part processing, and particularly relates to an end cover press-fitting device which comprises a workbench, a supporting frame is arranged on the surface of the workbench, supporting vertical rods are connected to the two sides of the surface of the workbench, and one ends of the two supporting vertical rods are jointly connected with a mounting panel. By arranging the press-fitting telescopic air cylinder, the press-fitting block carrying plate, the press-fitting block, the product carrier, the motion trail limiting block, the groove and the pushing assembly, end cover press-fitting operation can be carried out on a plurality of products at a time, and the whole press-fitting process has a highly-automatic pushing and control mechanism. And through an optimized automatic feeding system and accurate air cylinder press-fitting control, the automation degree of the device is greatly improved, and the press-fitting efficiency is remarkably improved. By means of the efficient automatic operation, a large number of manpower resources are saved, the labor intensity is reduced, and the consistency and stability of the press-fitting quality of each product are guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, and specifically relates to an end cover pressing device. Background Art

[0002] In the field of automobile parts processing, end cover pressing devices are widely used in various technological processes that require high precision and high efficiency in assembly. These devices are usually used to precisely press end covers onto various shells to ensure the sealing and stability of the components, and are widely used in the production lines of automobile parts such as headlight housings, engine components, and transmission system components.

[0003] Although the existing end cover pressing devices can meet the production requirements to a certain extent, there are still some obvious deficiencies. First of all, many traditional devices can only perform the pressing operation on a single product at a time, and the production efficiency is relatively low. Secondly, the degree of automation is insufficient, and a large amount of manual intervention is required, which not only increases the labor intensity but also easily leads to inconsistent product quality. In addition, the existing devices often lack precise control mechanisms during the pressing process, making it difficult to ensure the uniformity of the pressing depth and quality of each product. To address the above technical problems, the utility model provides an end cover pressing device. Summary of the Utility Model

[0004] The purpose of the embodiment of the utility model is to provide an end cover pressing device, aiming to solve the technical problems mentioned in the background art.

[0005] To achieve the above purpose, the utility model provides the following technical solutions:

[0006] An end cover pressing device includes a workbench, and a support frame is arranged on the surface of the workbench. Both sides of the surface of the workbench are connected with support vertical rods, and one end of the two support vertical rods is commonly connected with an installation panel. A plurality of pressing telescopic cylinders are installed on the surface of the installation panel, and one end of the pressing telescopic cylinder is connected with a pressing block carrier plate. A plurality of pressing blocks are arranged on the surface of the pressing block carrier plate;

[0007] A product carrier is connected to the surface of the workbench. A set of movement trajectory limiting blocks is arranged on both sides of the surface of the workbench, and the two sets of movement trajectory limiting blocks are used to limit the movement trajectory of the product carrier;

[0008] A propulsion component is jointly arranged inside the product carrier and outside the workbench, and the propulsion component is used to drive the product carrier to move on the surface of the workbench.

[0009] Further, the linear distance between the movement trajectory limiting blocks on both sides of the surface of the workbench is the same as the width of the product carrier.

[0010] Further, a limiting hole is formed on the surface of the press-fitting block mounting plate, and the press-fitting block is connected to the press-fitting block mounting plate through the limiting hole.

[0011] Further, the propulsion assembly includes:

[0012] A push telescopic cylinder is installed on the outer side of the workbench, and one end of the push telescopic cylinder is connected with a moving block, and a propulsion block is hinged inside the moving block;

[0013] A push plate strip is arranged at the middle position inside the product carrier, and a plurality of positioning grooves are equidistantly formed on the surface of the push plate strip, and the shape of the positioning groove is adapted to the shape of the propulsion block.

[0014] Further, the push plate strip is made of iron material, and an electromagnet sheet is installed inside the propulsion block.

[0015] Further, an emergency stop switch and a start switch are installed on the side surface of the support frame.

[0016] The end cap press-fitting device provided by the utility model has the following beneficial effects:

[0017] By setting the press-fitting telescopic cylinder, the press-fitting block mounting plate, the press-fitting block, the product carrier, the movement track limiting block, the groove and the propulsion assembly, the end cap press-fitting operation of multiple products can be realized at one time, and the whole press-fitting process has a highly automated propulsion and control mechanism. Through the optimized automatic feeding system and the precise cylinder press-fitting control, not only the automation degree of the device is greatly improved, but also the press-fitting efficiency is significantly improved. This highly efficient automated operation not only saves a large amount of human resources, reduces the labor intensity, but also ensures the consistency and stability of the press-fitting quality of each product, thus meeting the requirements of the automotive parts industry for high quality and high output. Description of the Drawings

[0018] Figure 1 It is a schematic top view structure diagram of an end cap press-fitting device.

[0019] Figure 2 It is a schematic bottom view structure diagram of an end cap press-fitting device.

[0020] Figure 3 It is a schematic front view structure diagram of the push plate strip, the push telescopic cylinder, the moving block and the propulsion block in an end cap press-fitting device.

[0021] In the figure: 1, workbench; 2, support frame; 3, support vertical pole; 4, motion trajectory limiting block; 5, product carrier; 6, mounting panel; 7, press-fitting telescopic cylinder; 8, press-fitting block carrier plate; 9, press-fitting block; 10, push plate strip; 11, emergency stop switch; 12, start switch; 13, moving block; 14, push telescopic cylinder; 15, pushing block; 16, positioning groove. Detailed implementation mode

[0022] In order to make the purpose, technical solution and advantages of the present utility model clearer, the following further details the present utility model in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0023] The following describes in detail the specific implementation of the present utility model in conjunction with specific embodiments.

[0024] As Figures 1 - 3 shown, an end cap press-fitting device provided by an embodiment of the present utility model includes a workbench 1, and an emergency stop switch 11 and a start switch 12 are installed on the side surface of the support frame 2 provided on the surface of the workbench 1.

[0025] Both sides of the surface of the workbench 1 are connected with support vertical poles 3, and one ends of the two support vertical poles 3 are jointly connected with a mounting panel 6. A plurality of press-fitting telescopic cylinders 7 are installed on the surface of the mounting panel 6, and one end of the press-fitting telescopic cylinder 7 is connected with a press-fitting block carrier plate 8. A plurality of press-fitting blocks 9 are arranged on the surface of the press-fitting block carrier plate 8. Preferably, the number of press-fitting telescopic cylinders 7 is two;

[0026] A product carrier 5 is connected to the surface of the workbench 1. The product carrier 5 is a metal object with a C-shaped structure, and a plurality of grooves for placing products are provided on the surface of the product carrier 5. A set of motion trajectory limiting blocks 4 are arranged on both sides of the surface of the workbench 1. The linear distance between the motion trajectory limiting blocks 4 on both sides of the surface of the workbench 1 is the same as the width of the product carrier 5, and the two sets of motion trajectory limiting blocks 4 are used to limit the motion trajectory of the product carrier 5;

[0027] A propulsion assembly is jointly arranged inside the product carrier 5 and outside the workbench 1. The propulsion assembly is used to drive the product carrier 5 to move on the surface of the workbench 1, and the propulsion assembly can also adopt a lead screw transmission structure.

[0028] The propulsion assembly includes:

[0029] A push telescopic cylinder 14 is installed outside the workbench 1, and one end of the push telescopic cylinder 14 is connected with a moving block 13. A pushing block 15 is hinged inside the moving block 13;

[0030] A push plate strip 10 is arranged at the middle position inside the product carrier 5, and a number of positioning grooves 16 are equidistantly formed on the surface of the push plate strip 10. The shape of the positioning groove 16 is adapted to the shape of the pushing block 15.

[0031] In an embodiment of the present utility model, when performing end - cap pressing operations on multiple products, first, a number of products to be pressed are neatly and orderly stacked inside the grooves formed on the surface of the product carrier 5, and the end - caps are stably stacked on the products. Then, the push telescopic cylinder 14 is opened. The telescopic end of the push telescopic cylinder 14 drives the moving block 13 to move, and the moving block 13 drives the pushing block 15 to move forward. Since the pushing block 15 is stuck inside the positioning groove 16, the pushing block 15 will drive the push plate strip 10 and the product carrier 5 to move a certain distance together. And since the pushing distance of the pushing block 15 is preset in advance, the product carrier 5 after being pushed will accurately send a row of products directly below a number of pressing blocks 9.

[0032] After pushing a row of products directly below a number of pressing blocks 9, the pressing telescopic cylinder 7 is opened. The telescopic end of the pressing telescopic cylinder 7 drives the pressing - block carrier plate 8 and the pressing blocks 9 to move downward synchronously until the end - caps are pressed into the products, thereby completing the end - cap pressing operation for this row of products. Subsequently, the push telescopic cylinder 14 and the moving block 13 are returned to their original positions, and the pushing block 15 will rotate and enter the next positioning groove 16 formed on the surface of the push plate strip 10, in preparation for the second pushing operation, until all rows of products on the product carrier 5 have been pressed.

[0033] Through the above - mentioned technical solution, it is possible to perform end - cap pressing operations on multiple products at one time. The entire pressing process has a highly automated propulsion and control mechanism. Through the optimized automatic feeding system and precise cylinder pressing control, not only is the automation degree of the device greatly improved, but also the pressing efficiency is significantly enhanced. This highly efficient automated operation not only saves a large amount of human resources, reduces the labor intensity, but also ensures the consistency and stability of the pressing quality of each product, thus meeting the requirements of the automotive parts industry for high quality and high output.

[0034] In this embodiment, a limiting hole is formed on the surface of the pressing - block carrier plate 8, and the pressing block 9 is connected to the pressing - block carrier plate 8 through the limiting hole. The connection method between the pressing block 9 and the pressing - block carrier plate 8 can be a threaded connection, so that the pressing block 9 can be conveniently disassembled from the pressing - block carrier plate 8 and the pressing - block carrier plate 8 can be installed, in order to facilitate the replacement or cleaning of the pressing - block carrier plate 8.

[0035] In this embodiment, the pushing strip 10 is made of iron, and an electromagnet sheet is installed inside the pushing block 15. After the pushing strip 10 is pushed to an appropriate position by the pushing block 15, the electromagnetic adsorption force between the electromagnet sheet and the pushing strip 10 can be used to improve the stability of the pushing strip 10 and avoid the problem of accidental displacement of the entire pushing strip 10 and the product carrier 5 during end cap pressing.

[0036] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims

1. An end cover pressing device, comprising a workbench (1), and a support frame (2) is arranged on the surface of the workbench (1), characterized in that, On both sides of the surface of the workbench (1), support vertical rods (3) are connected, and at one end of the two support vertical rods (3), an installation panel (6) is commonly connected. On the surface of the installation panel (6), a number of press-fitting telescopic cylinders (7) are installed, and at one end of the press-fitting telescopic cylinder (7), a press-fitting block carrier plate (8) is connected. On the surface of the press-fitting block carrier plate (8), a number of press-fitting blocks (9) are provided; On the surface of the workbench (1), a product carrier (5) is connected. On both sides of the surface of the workbench (1), a set of movement trajectory limiting blocks (4) are provided, and the two sets of movement trajectory limiting blocks (4) are used to limit the movement trajectory of the product carrier (5); Inside the product carrier (5) and outside the workbench (1), a propulsion assembly is commonly provided, and the propulsion assembly is used to drive the product carrier (5) to move on the surface of the workbench (1).

2. The end cap pressing device according to claim 1, wherein The linear distance between the movement trajectory limiting blocks (4) on both sides of the surface of the workbench (1) is the same as the width of the product carrier (5).

3. The end cap pressing device according to claim 1, characterized in that, On the surface of the press-fitting block carrier plate (8), limiting holes are provided, and the press-fitting blocks (9) are connected to the press-fitting block carrier plate (8) through the limiting holes.

4. The end cap press-fitting device according to claim 1, wherein, The propulsion assembly includes: Outside the workbench (1), a push telescopic cylinder (14) is installed, and at one end of the push telescopic cylinder (14), a movement block (13) is connected. Inside the movement block (13), a propulsion block (15) is hinged; At the middle position inside the product carrier (5), a push plate strip (10) is provided, and on the surface of the push plate strip (10), a number of positioning grooves (16) are equidistantly provided. The shape of the positioning grooves (16) is adapted to the shape of the propulsion block (15).

5. The end cap pressing device according to claim 4, characterized in that, The push plate strip (10) is made of iron material, and an electromagnet sheet is installed inside the propulsion block (15).

6. The end cap pressing device according to claim 1, characterized in that, On the side surface of the support frame (2), an emergency stop switch (11) and a start switch (12) are installed.