Jig for correcting gear and shaft

Abstract

The utility model relates to the technical field of gear and shaft assembling equipment, and discloses a jig for correcting a gear and a shaft. The jig for correcting the gear and the shaft comprises a first support and a second support, the first support and the second support are provided with a first fixing part and a second fixing part respectively, the first fixing part and the second fixing part are used for fixing the shaft, and the first support and the second support are connected through a telescopic device. The first support and the second support can move relatively under the action of external force so as to change the distance between the first support and the second support. According to the jig for correcting the gear and the shaft, due to the fact that the distance between the first support and the second support can be adjusted according to the actual length of the shaft, the requirement that shafts with different lengths can be subjected to front-arranged synchronous correction of the gear and the shaft through the same jig can be met, the number of production jigs is reduced, and the production efficiency is improved. And the space for storing the jig is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of gear and shaft assembly equipment, in particular to a jig for gear and shaft alignment. Background Art

[0002] When performing the pre-synchronization alignment work of gears and shafts, operators generally need jigs to assist in completing this alignment process. However, due to the different lengths of different types of shafts, if the same jig is used, some shafts cannot be placed on this jig. For this reason, operators need to manufacture jigs of different sizes according to the shaft lengths, resulting in the need to produce a large number of jigs of different specifications, and the volume of this type of jig is relatively large. Therefore, operators need a large amount of space to store these jigs.

[0003] Therefore, there is an urgent need for an alignment jig to solve the above technical problems. Summary of the Invention

[0004] The purpose of the utility model is to provide a jig for gear and shaft alignment, which can solve the problem that operators need a large amount of space to store jigs.

[0005] To achieve the above object, the utility model adopts the following technical solutions:

[0006] A jig for gear and shaft alignment includes a first bracket and a second bracket. The first bracket and the second bracket are respectively provided with a first fixing part and a second fixing part for fixing the shaft. The first bracket and the second bracket are connected by a telescopic device, and the first bracket and the second bracket can move relative to each other under an external force to change the distance between the first bracket and the second bracket.

[0007] As an optional solution, the telescopic device includes a first sleeve provided on the first bracket and a second sleeve provided on the second bracket. The first sleeve is sleeved outside the second sleeve, or the second sleeve is sleeved outside the first sleeve, and the first sleeve and the second sleeve can move relative to each other under an external force.

[0008] As an optional solution, the telescopic device includes a first solid body provided on the first bracket and a second sleeve provided on the second bracket. The second sleeve is sleeved outside the first solid body, and the shape of the second sleeve matches that of the first solid body. The second sleeve and the first solid body can move relative to each other under an external force, or

[0009] The telescopic device includes a first sleeve provided on a first bracket and a second solid body provided on a second bracket. The first sleeve is sleeved outside the second solid body, and the shapes of the first sleeve and the second solid body match each other. The first sleeve and the second solid body can move relative to each other under the action of an external force.

[0010] As an alternative solution, at least two such telescopic devices are provided between the corresponding ends of the first bracket and the second bracket.

[0011] As an alternative solution, the first sleeve or the second sleeve is provided with a locking structure, and the locking structure is used to prevent relative movement between the first sleeve and the second sleeve, between the first sleeve and the second solid body, or between the second sleeve and the first solid body.

[0012] As an alternative solution, the locking structure includes a bolt and a first threaded hole provided on the first sleeve or a second threaded hole provided on the second sleeve. The bolt passes through the first threaded hole and abuts against the second sleeve or the second solid body, or the bolt passes through the second threaded hole and abuts against the first sleeve or the first solid body.

[0013] As an alternative solution, moving devices are provided on the end faces of the first bracket and / or the second bracket adjacent to the ground, and the moving devices are used to move the first bracket and the second bracket.

[0014] As an alternative solution, the first bracket includes

[0015] at least two first components, with a certain distance between the at least two first components, and all being perpendicular to the horizontal plane,

[0016] at least two second components, the second components are arranged between the two first components, both ends of the at least two second components are respectively connected to the first components, and the at least two second components are all parallel to the horizontal plane;

[0017] The second bracket includes

[0018] at least two third components, with a certain distance between the at least two third components, and all being perpendicular to the horizontal plane,

[0019] at least two fourth components, the fourth components are arranged between the two third components, both ends of the at least two fourth components are respectively connected to the third components, and the at least two fourth components are all parallel to the horizontal plane.

[0020] As an alternative, the first fixing part includes a first fixing member and a second fixing member. One ends of the first fixing member and the second fixing member are respectively connected to one end of the first component, and the other ends of the first fixing member and the second fixing member are respectively connected to the middle part of the second component away from the ground. Moreover, the first fixing member and the second fixing member are in abutment with each other. The first fixing member and the second fixing member form a V shape, and the ends of the first fixing member and the second fixing member connected to the first component are higher than the ends of the first fixing member and the second fixing member connected to the middle part of the second component away from the ground;

[0021] The second fixing part includes a third fixing member and a fourth fixing member. One ends of the third fixing member and the fourth fixing member are respectively connected to one end of the third component, and the other ends of the third fixing member and the fourth fixing member are respectively connected to the middle part of the fourth component away from the ground. Moreover, the third fixing member and the fourth fixing member are in abutment with each other. The third fixing member and the fourth fixing member form a V shape, and the ends of the third fixing member and the fourth fixing member connected to the third component are higher than the ends of the third fixing member and the fourth fixing member connected to the middle part of the fourth component away from the ground;

[0022] The V shape formed by the first fixing member and the second fixing member corresponds to the V shape formed by the third fixing member and the fourth fixing member, and / or

[0023] The first fixing part is the second component away from the ground and the fourth component away from the ground.

[0024] As an alternative, a first reinforcing column extending downward to the ground or another second component is provided in the middle part of the second component away from the ground, and / or

[0025] A second reinforcing column extending downward to the ground or another fourth component is provided in the middle part of the fourth component away from the ground. The first reinforcing column and the second reinforcing column are respectively used to enhance the bearing capacity of the second component and the fourth component.

[0026] The utility model has at least the following beneficial effects:

[0027] The jig for gear and shaft calibration includes a first bracket and a second bracket. The first bracket and the second bracket are respectively provided with a first fixing part and a second fixing part. The first fixing part and the second fixing part are used to fix the shaft. The first bracket and the second bracket are connected by a telescopic device. The first bracket and the second bracket can move relative to each other under an external force to change the distance between the first bracket and the second bracket. For the jig for gear and shaft calibration provided by the present utility model, since the distance between the first bracket and the second bracket can be adjusted according to the actual length of the shaft, it is possible to perform pre-synchronization calibration of the gear and the shaft using the same jig for shafts of different lengths, reducing the number of production jigs and saving the space for storing the jigs. At the same time, since the jig is provided with a first fixing part and a second fixing part that can fix the shaft, the shaft can be prevented from moving during the calibration process. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following briefly introduces the drawings required for describing the embodiments of the present utility model.

[0029] Figure 1 FIG. is a schematic structural diagram of the jig for gear and shaft calibration provided by the embodiment of the present utility model.

[0030] Reference numerals:

[0031] 1. First bracket; 11. First component; 12. Second component; 13. First fixing member; 14. Second fixing member; 15. First strengthening column;

[0032] 2. Second bracket; 21. Third component; 22. Fourth component; 23. Third fixing member; 24. Fourth fixing member; 25. Second strengthening column;

[0033] 3. Telescopic device; 31. First sleeve; 32. Second sleeve; 33. Locking structure;

[0034] 4. Moving device. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0035] The following further elaborates on the present utility model in conjunction with the drawings and embodiments. It can be understood that the specific embodiments described herein are merely for explaining the present utility model and not for limiting the present utility model. Additionally, it should be noted that for the sake of description, only the parts related to the present utility model rather than all the structures are shown in the drawings.

[0036] In the prior art, different types of shafts have different lengths. If the same fixture is used, some shafts cannot be placed on this fixture. Therefore, the operator needs to make fixtures of different sizes according to the length of the shaft. As a result, a large number of fixtures of different specifications need to be produced, and the volume of this kind of fixture is relatively large. Therefore, the operator needs a large amount of space to store these fixtures.

[0037] Therefore, as Figure 1 shown, in the embodiments of the present invention, a fixture for gear and shaft alignment is provided to solve the above technical problems.

[0038] Specifically, a fixture for gear and shaft alignment includes a first bracket 1 and a second bracket 2. The first bracket 1 and the second bracket 2 are respectively provided with a first fixing portion and a second fixing portion, and the first fixing portion and the second fixing portion are used to fix the shaft. The first bracket 1 and the second bracket 2 are connected by a telescopic device 3. The first bracket 1 and the second bracket 2 can move relative to each other under an external force to change the distance between the first bracket 1 and the second bracket 2. Therefore, the operator can adjust the distance between the first bracket 1 and the second bracket 2 in advance according to the actual length of the shaft, so that shafts of different lengths can be placed on the same fixture, thereby realizing that shafts of different lengths can share one fixture, reducing the number of fixtures produced, and saving the space for storing the fixtures.

[0039] In some embodiments, as Figure 1 shown, the telescopic device 3 includes a first sleeve 31 provided on the first bracket 1 and a second sleeve 32 provided on the second bracket 2. The first sleeve 31 is sleeved outside the second sleeve 32, or the second sleeve 32 is sleeved outside the first sleeve 31. When the first bracket 1 or the second bracket 2 is pushed forcefully, the second sleeve 32 and the first sleeve 31 will move relative to each other, and the length of the overlapping part between the second sleeve 32 and the first sleeve 31 will change, thereby changing the distance between the first bracket 1 and the second bracket 2 to meet the requirement that shafts of different lengths can be placed on the first bracket 1 and the second bracket. For the convenience of manufacturing and the longer service life of the fixture, the first sleeve 31 and the second sleeve 32 described here are preferably galvanized steel pipes or other metal pipes.

[0040] In some embodiments, to enhance the overall strength of the jig, the telescopic device 3 includes a first solid body disposed on the first bracket 1 and a second sleeve 32 disposed on the second bracket 2. The second sleeve 32 is sleeved outside the first solid body, and the shape of the second sleeve 32 matches that of the first solid body. When the first bracket 1 or the second bracket 2 is pushed forcefully, relative movement will occur between the first solid body and the second sleeve 32, and the length of the overlapping portion between the first solid body and the second sleeve 32 will change, thereby changing the distance between the first bracket 1 and the second bracket 2. Or the telescopic device 3 includes a first sleeve 31 disposed on the first bracket 1 and a second solid body disposed on the second bracket 2. The first sleeve 31 is sleeved outside the second solid body, and the shape of the first sleeve 31 matches that of the second solid body. When the first bracket 1 or the second bracket 2 is pushed forcefully, relative movement will occur between the first solid body and the second sleeve 32, and the length of the overlapping portion between the second solid body and the first sleeve 31 will change, thereby changing the distance between the first bracket 1 and the second bracket 2. For the convenience of manufacturing and the relatively long service life of the jig, the first solid body and the second solid body described herein are preferably metal solid round bars.

[0041] In some embodiments, at least two telescopic devices 3 are provided between the corresponding ends of the first bracket 1 and the second bracket 2, so as to improve the overall stability of the jig when the first bracket 1 or the second bracket 2 moves.

[0042] In some embodiments, when the first bracket 1 or the second bracket 2 moves to a distance desired by the operator between them, in order to prevent relative movement between the first sleeve 31 and the second sleeve 32, the first sleeve 31 and the second solid body, or the second sleeve 32 and the first solid body during the working process, the first sleeve 31 or the second sleeve 32 is provided with a locking structure 33.

[0043] In some embodiments, to save the manufacturing cost of the jig and the simplicity of operation, the locking structure 33 includes a bolt and a first threaded hole provided on the first sleeve 31 or a second threaded hole provided on the second sleeve 32. The bolt passes through the first threaded hole and abuts against the second sleeve 32 or the second solid body, or the bolt passes through the second threaded hole and abuts against the first sleeve 31 or the first solid body.

[0044] In some embodiments, a moving device 4 is provided on the end surface of the first bracket 1 and / or the second bracket 2 adjacent to the ground. The moving device 4 is used to move the first bracket 1 and the second bracket 2 to facilitate adjusting the distance between the first bracket 1 and the second bracket 2.

[0045] In some embodiments, the first bracket 1 includes two first components 11 which have a certain spacing therebetween and are both perpendicular to the horizontal plane; two second components 12 which are disposed between the two first components 11, with both ends of the two second components 12 being respectively connected to the first components 11, and the two second components 12 having a certain spacing and being both parallel to the horizontal plane; the second bracket 2 includes two third components 21 which have a certain spacing therebetween and are both perpendicular to the horizontal plane, and two fourth components 22 which are disposed between the two third components 21 and have a certain spacing therebetween, with both ends of the two fourth components 22 being respectively connected to the third components 21, and the two fourth components 22 being both parallel to the horizontal plane. The first components 11, second components 12, third components 21, and fourth components 22 form the main structure of the jig. Of course, the number of the first components 11, second components 12, third components 21, and fourth components 22 can also be increased according to actual needs. For the convenience of manufacturing and the relatively long service life of the jig, the first components 11 and third components 21 can be angle irons, and the second components 12 and fourth components 22 can be galvanized steel pipes or other metal pipes.

[0046] In some embodiments, the first fixing portion includes a first fixing member 13 and a second fixing member 14. One end of the first fixing member 13 and the second fixing member 14 are respectively connected to one end of the first component 11, and the other ends of the first fixing member 13 and the second fixing member 14 are respectively connected to the middle of the second component 12 away from the ground, and the first fixing member 13 and the second fixing member 14 are in abutment. The first fixing member 13 and the second fixing member 14 form a V shape, and the end of the first fixing member 13 and the second fixing member 14 connected to the first component 11 is higher than the end of the first fixing member 13 and the second fixing member 14 connected to the middle of the second component 12 away from the ground; the second fixing portion includes a third fixing member 23 and a fourth fixing member 24. One end of the third fixing member 23 and the fourth fixing member 24 are respectively connected to one end of the third component 21, and the other ends of the third fixing member 23 and the fourth fixing member 24 are respectively connected to the middle of the fourth component 22 away from the ground, and the third fixing member 23 and the fourth fixing member 24 are in abutment. The third fixing member 23 and the fourth fixing member 24 form a V shape, and the end of the third fixing member 23 and the fourth fixing member 24 connected to the third component 21 is higher than the end of the third fixing member 23 and the fourth fixing member 24 connected to the middle of the fourth component 22 away from the ground; the V shape formed by the first fixing member 13 and the second fixing member 14 corresponds to the V shape formed by the third fixing member 23 and the fourth fixing member 24. When shafts with different diameters are placed in the formed V-shaped structure, the V-shaped structure can hold the shafts, preventing the shafts from moving during the working process. For irregular shafts, such as crankshafts, the second component 12 away from the ground and the fourth component 22 away from the ground can also play a role in fixing them.

[0047] In some embodiments, to enhance the bearing capacity of the second component 12 and the fourth component 22, a first reinforcing column 15 extending downward to the ground or another second component 12 is provided in the middle of the second component 12 away from the ground and / or a second reinforcing column 25 extending downward to the ground or another fourth component 22 is provided in the middle of the fourth component 22 away from the ground.

[0048] In addition, those not specifically described in the specification of the present utility model are all prior arts or can be achieved through existing technologies. It should be understood that those skilled in the art can make improvements or transformations according to the above description, and all such improvements and transformations should fall within the protection scope of the appended claims of the present utility model.

Claims

1. A fixture for gear and shaft alignment, characterized in that It includes a first bracket (1) and a second bracket (2). The first bracket (1) and the second bracket (2) are respectively provided with a first fixing part and a second fixing part. The first fixing part and the second fixing part are used to fix the shaft. The first bracket (1) and the second bracket (2) are connected by a telescopic device (3). The first bracket (1) and the second bracket (2) can move relative to each other under an external force to change the distance between the first bracket (1) and the second bracket (2).

2. The jig for gear and shaft correction according to claim 1, characterized in that, The telescopic device (3) includes a first sleeve (31) provided on the first bracket (1) and a second sleeve (32) provided on the second bracket (2). The first sleeve (31) is sleeved outside the second sleeve (32), or the second sleeve (32) is sleeved outside the first sleeve (31). The first sleeve (31) and the second sleeve (32) can move relative to each other under an external force.

3. The jig for gear and shaft correction according to claim 1, characterized in that, The telescopic device (3) includes a first solid body provided on the first bracket (1) and a second sleeve (32) provided on the second bracket (2). The second sleeve (32) is sleeved outside the first solid body, and the shape of the second sleeve (32) matches that of the first solid body. The second sleeve (32) and the first solid body can move relative to each other under an external force, or The telescopic device (3) includes a first sleeve (31) provided on the first bracket (1) and a second solid body provided on the second bracket (2). The first sleeve (31) is sleeved outside the second solid body, and the shape of the first sleeve (31) matches that of the second solid body. The first sleeve (31) and the second solid body can move relative to each other under an external force.

4. The jig for gear and shaft correction according to any one of claims 1 to 3, characterized in that, At least two of the telescopic devices (3) are provided between the corresponding ends of the first bracket (1) and the second bracket (2).

5. The jig for gear and shaft correction according to claim 3, characterized in that, The first sleeve (31) or the second sleeve (32) is provided with a locking structure (33). The locking structure (33) is used to prevent the relative movement between the first sleeve (31) and the second sleeve (32), between the first sleeve (31) and the second solid body, or between the second sleeve (32) and the first solid body.

6. The jig for gear and shaft alignment according to claim 5, wherein, The locking structure (33) includes a bolt and a first threaded hole provided on the first sleeve (31) or a second threaded hole provided on the second sleeve (32). The bolt passes through the first threaded hole and abuts against the second sleeve (32) or the second solid body, or the bolt passes through the second threaded hole and abuts against the first sleeve (31) or the first solid body.

7. The jig for gear and shaft correction according to claim 1, characterized in that, A moving device (4) is provided on the end face of the first bracket (1) and / or the second bracket (2) adjacent to the ground. The moving device (4) is used to move the first bracket (1) and the second bracket (2).

8. The jig for gear and shaft correction according to claim 1, characterized in that, The first bracket (1) includes at least two first components (11). There is a certain distance between the at least two first components (11), and they are all perpendicular to the horizontal plane. At least two second components (12), both ends of the at least two second components (12) are respectively connected to the first component (11), and the at least two second components (12) are all parallel to the horizontal plane; The second bracket (2) includes, At least two third components (21), there is a certain distance between the at least two third components (21), and they are all perpendicular to the horizontal plane, At least two fourth components (22), both ends of the at least two fourth components (22) are respectively connected to the third component (21), and the at least two fourth components (22) are all parallel to the horizontal plane.

9. The jig for gear and shaft correction according to claim 8, characterized in that, The first fixing portion includes a first fixing member (13) and a second fixing member (14), one ends of the first fixing member (13) and the second fixing member (14) are respectively connected to one end of the first component (11), the other ends of the first fixing member (13) and the second fixing member (14) are respectively connected to the middle parts of the second components (12) far from the ground, and the first fixing member (13) and the second fixing member (14) are in abutment, the first fixing member (13) and the second fixing member (14) form a V shape, and the ends of the first fixing member (13) and the second fixing member (14) connected to the first component (11) are higher than the ends of the first fixing member (13) and the second fixing member (14) connected to the middle parts of the second components (12) far from the ground; The second fixing portion includes a third fixing member (23) and a fourth fixing member (24), one ends of the third fixing member (23) and the fourth fixing member (24) are respectively connected to one end of the third component (21), the other ends of the third fixing member (23) and the fourth fixing member (24) are respectively connected to the middle parts of the fourth components (22) far from the ground, and the third fixing member (23) and the fourth fixing member (24) are in abutment, the third fixing member (23) and the fourth fixing member (24) form a V shape, and the ends of the third fixing member (23) and the fourth fixing member (24) connected to the third component (21) are higher than the ends of the third fixing member (23) and the fourth fixing member (24) connected to the middle parts of the fourth components (22) far from the ground; The V shape formed by the first fixing member (13) and the second fixing member (14) corresponds to the V shape formed by the third fixing member (23) and the fourth fixing member (24), and / or The first fixing portion is the second component (12) far from the ground and the fourth component (22) far from the ground.

10. The jig for gear and shaft correction according to claim 9, characterized in that, A first reinforcing column (15) extending downward to the ground or another second component (12) is provided in the middle of the second component (12) far from the ground, and / or A second reinforcing column (25) extending downward to the ground or another fourth component (22) is provided in the middle of the fourth component (22) far from the ground, and the first reinforcing column (15) and the second reinforcing column (25) are respectively used to enhance the bearing capacity of the second component (12) and the fourth component (22).

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