Following rotation preventing tool for assembling and tightening beam end support

The anti-loose tool for beam end bracket assembly stabilizes torque application using opposing force cylinders, enabling single-person operation and reducing labor intensity and operation time, addressing the inefficiencies of two-person tightening processes.

CN223099134UActive Publication Date: 2025-07-15XUZHOU XCMG HEAVY VEHICLE CO
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Patent Information

Application Number
CN202422360148.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-07-15
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

During the assembly process of mine carts, the bolts and nuts of the beam end bracket are prone to follow-up rotation during tightening, resulting in the inability to ensure effective torque, and the conventional operation is time-consuming and labor-intensive, especially when using electric wrenches, which increases the risk.

Method used

An anti-heel rotation tool is designed, including a limit reaction plate and a movable reaction plate. The bolt head is clamped separately through two reaction sleeves, and the tightening process is anti-heel rotation through the mutual reaction force arms of the movable reaction plate and the limit reaction plate, which is suitable for use with an electric tightening gun.

Benefits of technology

It can complete tightening operations by one person, shorten operating time, improve production efficiency, reduce noise, and reduce labor intensity for workers. It is suitable for models with double bolt fastening structures.

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Abstract

The utility model discloses an anti-following-rotation tool for assembling and tightening a beam end support, which comprises a limiting counter-force plate, a first counter-force sleeve and a second counter-force sleeve, a first counter-force sleeve is installed at one end of the movable counter-force plate, the movable counter-force plate is movably installed in the limiting counter-force plate, and the movable counter-force plate slides along the interior of the limiting counter-force plate and is used for adjusting the center-to-center distance between the first counter-force sleeve and the second counter-force sleeve; and the handle is rotationally mounted on the limiting counter-force plate, and the movable counter-force plate and the limiting counter-force plate are fixed by rotating the handle, so that the first counter-force sleeve and the second counter-force sleeve are counter-force arms of each other. The heads of the two bolts are clamped through the two counter-force sleeves respectively, the movable counter-force plate and the limiting counter-force plate are movably connected and fastened, and the two counter-force sleeves serve as counter-force arms of each other to achieve follow-up rotation prevention in the screwing process. The operation time is greatly shortened, and the production takt is accelerated.
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Description

Technical Field

[0001] The utility model relates to an anti-rotation tool for assembling and tightening beam end brackets, belonging to the technical field of mine car assembly. Background Art

[0002] During the assembly of mine cars, it is necessary to perform torque setting operations on the bolts and nuts of the key component beam end brackets. During the tightening process of the bolts and nuts, it often occurs that when one of them is turned, the other one will rotate accordingly. Especially for larger bolts and nuts, the rotation situation is more serious, resulting in the inability to ensure the effective torque. Conventional operations require two people to jointly tighten the bolts. That is, one person uses an open-ended wrench to hold the bolt in place while the other person performs the tightening operation. This operation is time-consuming and laborious. Especially when using an electric wrench to tighten, due to manual holding, it also increases the risk. Summary of the Invention

[0003] Aiming at the problems existing in the above-mentioned prior art, the utility model provides an anti-rotation tool for assembling and tightening beam end brackets, which can be adapted to an electric tightening gun, improve production efficiency, ensure torque output, reduce noise, and reduce the labor intensity of workers.

[0004] In order to achieve the above object, an anti-rotation tool for assembling and tightening beam end brackets adopted by the utility model includes:

[0005] A limit reaction plate, with a second reaction sleeve installed at one end thereof;

[0006] A movable reaction plate, with a first reaction sleeve installed at one end thereof. The movable reaction plate is movably installed inside the limit reaction plate and slides along the inside of the limit reaction plate to adjust the center distance between the first reaction sleeve and the second reaction sleeve;

[0007] A handle, rotatably installed on the limit reaction plate. Rotating the handle is used to fix the movable reaction plate and the limit reaction plate, so that the first reaction sleeve and the second reaction sleeve are reciprocal reaction arms.

[0008] In some embodiments, the handle is a 7-shaped bolt, and the limit reaction plate is provided with internal threads matching the 7-shaped bolt.

[0009] In some embodiments, the bottoms of the first reaction sleeve and the second reaction sleeve are provided with slot holes, and the shape of the slot holes matches the shape of the bolt head.

[0010] In some embodiments, the limit reaction plate includes a limit plate body and a fixed plate body. The limit plate body is U-shaped, and the fixed plate body is installed at the end of the limit plate body and cooperates with the limit plate body to form a hollow structure. The movable reaction plate is movably installed inside the hollow structure.

[0011] In some embodiments, the bottom of one end of the fixed plate body is connected to the second reaction force sleeve through the second connecting plate body.

[0012] In some embodiments, the movable reaction force plate includes a movable plate body, the movable plate body is U-shaped, and the bottom of one end of the movable plate body is connected to the first reaction force sleeve through the first connecting plate body.

[0013] In some embodiments, both the limit reaction force plate and the movable reaction force plate are of an integral structure.

[0014] In some embodiments, the center distance between the first reaction force sleeve and the second reaction force sleeve is 140 - 215 mm.

[0015] Compared with the prior art, the present utility model has the following beneficial effects:

[0016] 1. By clamping the heads of two bolts respectively with two reaction force sleeves, and through the movable connection and fastening of the movable reaction force plate and the limit reaction force plate, the two reaction force sleeves act as reaction force arms for each other to achieve anti-rotation during the tightening process.

[0017] 2. Under the action of this anti-rotation tooling, the tightening operation that originally required two people to cooperate can be operated by only one person, greatly shortening the operation time and accelerating the production beat.

[0018] 3. It meets the use of vehicle models with double-bolt fastening structures, and can be promoted to solve the fixed torque and anti-torsion of double bolts or several groups of double bolts in other regular parts.

[0019] 4. This anti-rotation tooling can be adapted according to the different spacings and sizes of double bolts by matching different reaction force plates and reaction force sleeves, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, without creative efforts, other drawings can be obtained based on these drawings.

[0021] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model;

[0022] Figure 2 It is the front view of the present utility model;

[0023] Figure 3 It is the left view of the present utility model;

[0024] Figure 4 It is the top view of the present utility model;

[0025] Figure 5 It is a three-dimensional structural schematic diagram of the movable reaction plate of the present utility model;

[0026] Figure 6 It is a three-dimensional structural schematic diagram of the limit reaction plate of the present utility model;

[0027] Figure 7 It is a schematic diagram of the working state of the present utility model;

[0028] Figure 8 It is Figure 7 the left view of

[0029] Figure 9 It is Figure 7 the right view of

[0030] In the figure: 1. The first reaction sleeve, 2. The movable reaction plate, 21. The movable plate body, 22. The first connecting plate body, 3. The limit reaction plate, 31. The limit plate body, 32. The fixed plate body, 33. The second connecting plate body, 4. The handle, 41. The extrusion part, 5. The second reaction sleeve, 6. The first bolt, 7. The tightening gun, 8. The nut, 9. The second bolt. Specific embodiments

[0031] To make the purpose, technical solution and advantages of the present utility model clearer, the technical solution of this application will be described in detail below through the accompanying drawings and specific embodiments. It should be understood that the specific features in the embodiments of this application and the embodiments are detailed descriptions of the technical solution of this application, rather than limitations on the technical solution of this application. Without conflict, the technical features in the embodiments of this application and the embodiments can be combined with each other.

[0032] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "bottom", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be understood as a limitation on the protected content of the present utility model.

[0033] As Figures 1-6 shown, a rotation prevention tooling for beam end bracket assembly tightening includes a limit reaction plate 3, a movable reaction plate 2 and a handle 4;

[0034] One end of the limit reaction plate 3 is installed with a second reaction sleeve 5;

[0035] One end of the movable reaction plate 2 is installed with a first reaction sleeve 1. The movable reaction plate 2 is movably installed in the limit reaction plate 3, and the movable reaction plate 2 slides along the inside of the limit reaction plate 3 to adjust the center distance between the first reaction sleeve 1 and the second reaction sleeve 5;

[0036] The handle 4 is rotatably mounted on the limiting reaction plate 3. Rotating the handle 4 is used to fix the movable reaction plate 2 and the limiting reaction plate 3, and make the first reaction sleeve 1 and the second reaction sleeve 5 act as reaction force arms for each other, ensuring that the torques of the two reaction sleeves are balanced with each other during the tightening process, so as to achieve the purpose of preventing rotation during the tightening operation.

[0037] In some embodiments, as Figure 1 , Figure 2 shown, the handle 4 is a 7-shaped bolt, and the limiting reaction plate 3 is provided with internal threads matching the 7-shaped bolt. The 7-shaped bolt can rotate. Rotating clockwise is used to tighten the tooling to ensure that the reaction sleeve clamps the bolt without loosening, and rotating counterclockwise is used to release the force. After the tightening gun 7 tightens the bolt nut, the tooling can be easily disassembled; through the cooperation of the 7-shaped bolt and the thread, the movable reaction plate 2 is extruded for limiting and fixing, and the bolt can be easily clamped before the tightening operation without the aid of other tools, and the tooling can be quickly disassembled after the tightening operation.

[0038] In some embodiments, as Figure 1 shown, the bottoms of the first reaction sleeve 1 and the second reaction sleeve 5 are provided with slot holes, and the shape of the slot holes matches the shape of the bolt head, and the reaction sleeve is relied on to play a role in limiting, anti-torsion and preventing the bolt from following rotation.

[0039] In some embodiments, as Figure 1 , Figure 6 shown, the limiting reaction plate 3 includes a limiting plate body 31 and a fixing plate body 32. The limiting plate body 31 is U-shaped, and the fixing plate body 32 is installed at the end of the limiting plate body 31 and cooperates with the limiting plate body 31 to form a hollow structure. The movable reaction plate 2 is movably installed inside the hollow structure, and the movable reaction plate 2 can slide inside the hollow structure. By adjusting the fixing position of the movable reaction plate 2 on the fixing plate body 32 to adapt to bolts with different spacings, it is possible to ensure easy capping through spacing adjustment. One end bottom of the fixing plate body 32 is connected to the second reaction sleeve 5 through a second connecting plate body 33, and the adjustment range of the center distance between the first reaction sleeve 1 and the second reaction sleeve 5 is 140-215 mm.

[0040] In some embodiments, as Figure 1 , Figure 5 and Figure 6 shown, the movable reaction plate 2 includes a movable plate body 21. The movable plate body 21 is U-shaped, and one end bottom of the movable plate body 21 is connected to the first reaction sleeve 1 through a first connecting plate body 22. The position is adjusted by the cooperation of the U-shaped movable plate body 21 and the U-shaped limiting plate body 31 for sliding, and at the same time, the U-shaped structure can prevent the movable plate body 21 from slipping out of the limiting reaction plate 3.

[0041] In some embodiments, the limit reaction force plate 3 and the movable reaction force plate 2 are both of integral structure, with strong practicability. The reaction sleeves on the limit reaction force plate 3 and the movable reaction force plate 2 can be replaced to adapt to different bolts and nuts, so as to meet the use requirements of product models with double-bolt fastening structures.

[0042] When assembling the beam end support, as Figures 7-9 shown, first adjust the position of the movable reaction force plate 2 on the limit reaction force plate 3, and sleeved the holes and grooves on the first reaction sleeve 1 and the second reaction sleeve 5 onto the heads of the first bolt 6 and the second bolt 9 to be tightened, so that the center distance between the first reaction sleeve 1 and the second reaction sleeve 5 is equal to the center distance between the two bolts;

[0043] Then rotate the handle 4 clockwise, and the movable reaction force plate 2 is pressed and fixed on the limit reaction force plate 3 by the pressing part 41 at the top of the handle 4. At this time, the first reaction sleeve 1 and the second reaction sleeve 5 are mutual reaction force arms, achieving the purpose of preventing the bolts from rotating. After tightening the nuts 8 on the two bolts with a tightening gun 7, the operator rotates the handle 4 counterclockwise to release the force, and the tooling can be easily removed. The whole process is convenient to operate and does not require any tools.

[0044] In addition, those skilled in the art can understand that although some embodiments described herein include certain features contained in other embodiments rather than other features, the combination of the features of different embodiments also means that it is within the protection scope of the present invention and forms different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by the present application.

Claims

1. An anti-rotation tooling for the assembly and tightening of beam end brackets, characterized in that, Comprising: A limit reaction force plate (3) with a second reaction force sleeve (5) installed at one end; A movable reaction force plate (2) with a first reaction force sleeve (1) installed at one end. The movable reaction force plate (2) is movably installed within the limit reaction force plate (3), and the movable reaction force plate (2) slides along the inside of the limit reaction force plate (3) to adjust the center distance between the first reaction force sleeve (1) and the second reaction force sleeve (5); A handle (4) rotatably installed on the limit reaction force plate (3). Rotating the handle (4) is used to fix the movable reaction force plate (2) and the limit reaction force plate (3), so that the first reaction force sleeve (1) and the second reaction force sleeve (5) act as reaction force arms for each other.

2. The anti-rotation tooling for beam end bracket assembly tightening according to claim 1, characterized in that, The handle (4) is a 7-shaped bolt, and the limit reaction force plate (3) is provided with internal threads matching the 7-shaped bolt.

3. The anti-rotation tooling for beam end bracket assembly tightening according to claim 1, characterized in that, The bottoms of the first reaction force sleeve (1) and the second reaction force sleeve (5) are provided with slot holes, and the shape of the slot holes matches the shape of the bolt head.

4. The anti-rotation tooling for beam end bracket assembly tightening according to claim 1, characterized in that, The limit reaction force plate (3) includes a limit plate body (31) and a fixed plate body (32). The limit plate body (31) is U-shaped, and the fixed plate body (32) is installed at the end of the limit plate body (31) and cooperates with the limit plate body (31) to form a hollow structure. The movable reaction force plate (2) is movably installed inside the hollow structure.

5. The anti-rotation tooling for beam end bracket assembly tightening according to claim 4, characterized in that, One end bottom of the fixed plate body (32) is connected to the second reaction force sleeve (5) through a second connecting plate body (33).

6. The anti-rotation tooling for beam end bracket assembly tightening according to claim 4 or 5, characterized in that, The movable reaction force plate (2) includes a movable plate body (21). The movable plate body (21) is U-shaped, and one end bottom of the movable plate body (21) is connected to the first reaction force sleeve (1) through a first connecting plate body (22).

7. The anti-rotation tooling for beam end bracket assembly tightening according to claim 1, characterized in that, Both the limit reaction force plate (3) and the movable reaction force plate (2) are of integral structure.

8. A rotation prevention tooling for beam end bracket assembly tightening according to claim 1, characterized in that The center distance between the first reaction force sleeve (1) and the second reaction force sleeve (5) is 140 - 215 mm.