Debugging device for hydraulic pump spherical hinge production

The hydraulic pump ball joint testing device automates manual adjustments, reducing labor and improving efficiency through electric and servo motor-assisted multi-angle positioning.

CN223099159UActive Publication Date: 2025-07-15ANHUI TENGPAI PRECISION MASCH MFG CO LTD
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Patent Information

Application Number
CN202422387618.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-07-15
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

During the production process of existing hydraulic pump ball hinges, manual debugging increases the labor intensity of personnel, low debugging efficiency and cannot be flexibly adjusted, and poor practicality.

Method used

A debugging device for the production of ball hinges of hydraulic pumps is designed. The clamping plate is rotated and the support frame is moved by a servo motor and a drive motor. Combined with an electric push rod and a positioning mechanism, the multi-angle debugging and flexible clamping and positioning of the ball hinges are realized.

Benefits of technology

It reduces the labor intensity of personnel, improves debugging efficiency, enhances the practicality of the device, and can adapt to the debugging needs of ball hinges of different lengths.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of hydraulic pump spherical hinges, in particular to a debugging device for hydraulic pump spherical hinge production, which comprises a base plate, the top of the base plate is movably connected with a loading plate through a pin shaft, and the rear side of the bottom of the loading plate is movably connected with a support plate through a pin shaft. A guide sliding rod and a driving motor are fixedly connected to an inner cavity in the rear side of the top of the base plate, a reciprocating lead screw is fixedly connected to the output end of the driving motor, the surfaces of the guide sliding rod and the reciprocating lead screw are movably sleeved with supporting frames, and a mounting vertical plate is fixedly connected to the right side of the top of the base plate. A servo motor drives a clamping plate to rotate, the clamping plate drives a ball to move and debug in a ball bowl through a screw rod, a driving motor drives a reciprocating lead screw to rotate so that a supporting frame arranged on the surface in a sleeving mode can move front and back, the rear side of a carrying plate can move upwards or downwards, multi-angle rotating debugging is conducted on a spherical hinge body, and the labor intensity of personnel is greatly relieved; the debugging efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hydraulic pump ball joints, in particular to a debugging device for the production of hydraulic pump ball joints. Background Art

[0002] The ball joint on the hydraulic pump is a connecting device that allows two components to rotate relative to each other around a common center of the ball, also known as a spherical hinge, which is a mechanical connection method. Its basic structure includes a steel ball and a ball bowl, allowing the components to rotate relative to each other in three directions.

[0003] At present, most of the ball joints are debugged manually during the production process. This not only increases the labor intensity of the personnel, but also manual operation for a long time will cause mistakes and affect the debugging efficiency. During the debugging process, it is impossible to flexibly adjust according to the different lengths of the ball joints, resulting in a limited scope of application and poor practicability. To solve the above technical problems, we designed a debugging device for the production of hydraulic pump ball joints. Content of the Utility Model

[0004] The purpose of the utility model is to provide a debugging device for the production of hydraulic pump ball joints, which has the advantages of reducing the working intensity of personnel, improving the debugging efficiency, being able to be flexibly adjusted, and improving the practicability, and solves the problems of increased working intensity of personnel, low debugging efficiency, inability to be flexibly adjusted, and poor practicability in manual debugging.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A debugging device for the production of hydraulic pump ball joints, including a base plate. The top of the base plate is movably connected with a loading plate through a pin shaft. The rear side of the bottom of the loading plate is movably connected with a support plate through a pin shaft. In the inner cavity at the rear side of the top of the base plate, a guiding slide bar and a driving motor are respectively fixedly connected. The output end of the driving motor is fixedly connected with a reciprocating lead screw. A support frame is movably sleeved on the surfaces of the guiding slide bar and the reciprocating lead screw. The right side of the top of the base plate is fixedly connected with an installation vertical plate. In the inner cavities on the front and rear sides of the installation vertical plate, support slide bars are respectively fixedly connected. An installation cross plate is slidably sleeved on the surfaces of the support slide bars. A positioning mechanism is fixedly connected to the middle of the right side of the installation cross plate. A servo motor is bolted to the left side of the top of the installation cross plate. The output shaft of the servo motor penetrates to the bottom of the installation cross plate and is fixedly connected with a clamping plate.

[0006] Preferably, electric push rods are fixedly connected to the four sides of the top of the loading plate. The output ends of the electric push rods are fixedly connected with limiting plates. A ball joint body is clamped inside the limiting plates.

[0007] Preferably, fixed baffles are welded to the right sides of the front and rear sides of the bottom of the clamping plate. Clamping screws are threadedly connected through the left sides of the front and rear sides of the bottom of the clamping plate, and a movable clamping plate is movably connected to the right sides of the clamping screws.

[0008] Preferably, the positioning mechanism includes an installation sliding shell. Connecting sliding plates are slidably connected to the front and rear sides of the inner cavity of the installation sliding shell. A positioning spring is fixedly connected between the front and rear connecting sliding plates. A positioning plug is fixedly connected to the outer side of the connecting sliding plate, and the outer side of the positioning plug penetrates to the outside of the installation sliding shell.

[0009] Preferably, sliding openings are formed in the front and rear sides of the right side of the inner cavity of the installation sliding shell. The right side of the connecting sliding plate penetrates through the sliding opening and is fixedly connected to a push plate.

[0010] Preferably, the top of the support plate is movably connected to the rear side of the bottom of the load-carrying plate through a pin shaft. First installation openings are formed in the front and rear sides of the left side of the installation vertical plate.

[0011] Preferably, a second installation opening is formed in the middle of the left side of the installation vertical plate, and positioning jacks are formed in the front and rear sides of the inner cavity of the second installation opening.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] The servo motor drives the clamping plate to rotate. The clamping plate drives the sphere to move and adjust in the spherical bowl through the screw. The driving motor drives the reciprocating lead screw to rotate, so that the support frame sleeved on the surface moves back and forth. The rear side of the load-carrying plate moves up or down, and the spherical hinge body is rotated and adjusted at multiple angles, greatly reducing the labor intensity of personnel and improving the debugging efficiency.

[0014] Push the push plate to move the positioning plug out of the positioning jack, push the installation cross plate up or down and position it, and then clamp and fix the screw. In this way, spherical hinges of different lengths can be clamped and positioned, improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 Isometric view of the structure of the present utility model;

[0016] Figure 2 Rear view and top view isometric view of the base plate of the present utility model;

[0017] Figure 3 Bottom view isometric view of the load-carrying plate of the present utility model;

[0018] Figure 4 Top view and sectional view isometric view of the positioning mechanism of the present utility model;

[0019] Figure 5This is the bottom axonometric view of the partial structure of the utility model.

[0020] In the figure: 1. Base plate; 2. Loading plate; 3. Ball hinge body; 4. Clamping plate; 5. Servo motor; 6. Positioning jack; 7. Installation cross plate; 8. Support sliding rod; 9. Installation vertical plate; 10. Electric push rod; 11. Limiting plate; 12. Support frame; 13. Driving motor; 14. Guide sliding rod; 15. Reciprocating lead screw; 16. Support plate; 17. Positioning mechanism; 18. Connecting sliding plate; 19. Positioning spring; 20. Installation sliding shell; 21. Push plate; 22. Positioning plug board; 23. Clamping screw; 24. Fixed baffle; 25. Movable clamping plate. Specific implementation mode

[0021] Please refer to Figures 1 - 5 , a debugging device for the production of hydraulic pump ball hinges, including a base plate 1. The top of the base plate 1 is movably connected with a loading plate 2 through a pin shaft. The rear side of the bottom of the loading plate 2 is movably connected with a support plate 16 through a pin shaft. The inner cavities at the rear side of the top of the base plate 1 are respectively fixedly connected with a guide sliding rod 14 and a driving motor 13. By setting the guide sliding rod 14, it can guide the movement of the support frame 12, making the movement of the support frame 12 more stable during the forward and backward movement. The output end of the driving motor 13 is fixedly connected with a reciprocating lead screw 15. The surfaces of the guide sliding rod 14 and the reciprocating lead screw 15 are both movably sleeved with a support frame 12. The right side of the top of the base plate 1 is fixedly connected with an installation vertical plate 9. The inner cavities on both the front and rear sides of the installation vertical plate 9 are respectively fixedly connected with a support sliding rod 8. By setting the support sliding rod 8, it has the function of stable installation and can make the installation cross plate 7 move up and down more stably. The surface of the support sliding rod 8 is slidably sleeved with an installation cross plate 7. The middle part on the right side of the installation cross plate 7 is fixedly connected with a positioning mechanism 17. The left side of the top of the installation cross plate 7 is bolted with a servo motor 5. The output shaft of the servo motor 5 penetrates to the bottom of the installation cross plate 7 and is fixedly connected with a clamping plate 4;

[0022] Please refer to Figure 1 , the four sides of the top of the loading plate 2 are respectively fixedly connected with electric push rods 10. By setting the electric push rods 10, it can quickly clamp and position the ball hinge to improve the debugging efficiency. The output end of the electric push rod 10 is fixedly connected with a limiting plate 11, and the ball hinge body 3 is clamped inside the limiting plate 11;

[0023] Please refer to Figure 5 , fixed baffles 24 are welded on the right sides of the front and rear sides of the bottom of the clamping plate 4. Clamping screws 23 are threadedly penetrated through the left sides of the front and rear sides of the bottom of the clamping plate 4. The right side of the clamping screw 23 is movably connected with a movable clamping plate 25;

[0024] Please refer to Figure 4, the positioning mechanism 17 includes an installation sliding shell 20. Both the front and rear sides of the inner cavity of the installation sliding shell 20 are slidably connected with connecting sliding plates 18. A positioning spring 19 is fixedly connected between the front and rear connecting sliding plates 18. The outer side of the connecting sliding plate 18 is fixedly connected with a positioning plug 22, and the outer side of the positioning plug 22 penetrates to the outside of the installation sliding shell 20;

[0025] Please refer to Figure 4 , sliding openings are formed on both the front and rear sides of the right side of the inner cavity of the installation sliding shell 20. The right side of the connecting sliding plate 18 penetrates through the sliding opening and is fixedly connected with a push plate 21. By providing the push plate 21, it can make it more labor-saving for personnel to push the connecting sliding plate 18;

[0026] Please refer to Figure 1 and Figure 3 , the top of the support plate 16 is movably connected with the rear side of the bottom of the load-carrying plate 2 through a pin shaft. First installation openings are formed on both the front and rear sides of the left side of the installation vertical plate 9. By providing the first installation openings, it can facilitate the fixed installation of the support sliding rod 8;

[0027] Please refer to Figure 1 , a second installation opening is formed in the middle of the left side of the installation vertical plate 9. By providing the second installation opening, it can facilitate the insertion of the installation sliding shell 20 into the inside of the installation vertical plate 9. Positioning jacks 6 are formed on both the front and rear sides of the inner cavity of the second installation opening. The number of the positioning jacks 6 is several and they are arranged at equal intervals.

[0028] During use, connect the external power supply and controller of this device. Place the ball hinge body 3 at the center position on the top of the load plate 2, and then control the electric push rods 10 around to work and push the limit plate 11 to clamp and position the ball hinge body 3. Then, adjust the height of the mounting cross plate 7 according to the length of the connecting screw on the top of the sphere. At the same time, push the push plates 21 on both sides, and the positioning plug plates 22 on the front and rear sides move out of the positioning jacks 6 on the front and rear sides. Then, push the mounting cross plate 7 up or down, and the mounting sliding shell 20 slides up and down inside the second mounting opening. When adjusted to the appropriate height, release the push plates 21, and the compressed positioning spring 19 releases elastic potential energy to push the positioning plug plates 22 on both sides into the corresponding positioning jacks 6, and the mounting cross plate 7 is positioned accordingly. Then, place the screw on the top of the ball hinge between the fixed baffle 24 and the movable clamping plate 25 and rotate the clamping screw 23 clockwise. The clamping screw 23 pushes the movable clamping plate 25 to clamp and fix the screw in the middle. In this way, different lengths of ball hinges can be clamped and positioned, improving the practicability of the device. After the ball hinge is fixed, control the servo motor 5 to work to drive the clamping plate 4 to rotate. The clamping plate 4 drives the sphere to move and debug in the ball bowl through the screw. At the same time, control the driving motor 13 to work to drive the reciprocating lead screw 15 to rotate. The rotating reciprocating lead screw 15 makes the support frame 12 sleeved on the surface move back and forth. The moving support frame 12 pushes the rear side of the load plate 2 up or down through the support plate 16. In this way, by adjusting the horizontal angle of the load plate 2, the ball hinge body 3 can be debugged at multiple angles, and there is no need for personnel to manually rotate the ball hinge body 3, greatly reducing the labor intensity of personnel and improving the debugging efficiency.

[0029] To sum up: Through the combined use of the base plate 1, the load plate 2, the clamping plate 4, the servo motor 5, the mounting cross plate 7, the mounting vertical plate 9, the electric push rod 10, the support frame 12, the driving motor 13, the reciprocating lead screw 15, the support plate 16 and the positioning mechanism 17, the debugging device for the production of hydraulic pump ball hinges solves the problems of increased labor intensity of personnel in manual debugging, low debugging efficiency, inability to perform flexible adjustment, and poor practicability.

Claims

1. A debugging device for the production of ball hinges of a hydraulic pump, comprising a base plate (1), characterized in that: The top of the base plate (1) is movably connected with a load-carrying plate (2) through a pin shaft. The rear side of the bottom of the load-carrying plate (2) is movably connected with a support plate (16) through a pin shaft. Inside the cavity at the rear side of the top of the base plate (1), a guiding slide bar (14) and a driving motor (13) are respectively fixedly connected. The output end of the driving motor (13) is fixedly connected with a reciprocating lead screw (15). The surfaces of the guiding slide bar (14) and the reciprocating lead screw (15) are both movably sleeved with a support frame (12). On the right side of the top of the base plate (1), an installation vertical plate (9) is fixedly connected. Inside the cavities on the front and rear sides of the installation vertical plate (9), support slide bars (8) are respectively fixedly connected. The surface of the support slide bar (8) is slidably sleeved with an installation cross plate (7). In the middle of the right side of the installation cross plate (7), a positioning mechanism (17) is fixedly connected. On the left side of the top of the installation cross plate (7), a servo motor (5) is bolted. The output shaft of the servo motor (5) penetrates to the bottom of the installation cross plate (7) and is fixedly connected with a clamping plate (4).

2. The debugging device for the production of ball joints of a hydraulic pump according to claim 1, wherein: Around the top of the load-carrying plate (2), electric push rods (10) are respectively fixedly connected. The output ends of the electric push rods (10) are fixedly connected with limiting plates (11). Inside the limiting plates (11), a ball hinge body (3) is clamped.

3. The debugging device for the production of ball joints of a hydraulic pump according to claim 1, characterized in that: On the right sides of the front and rear sides of the bottom of the clamping plate (4), fixed baffles (24) are welded. On the left sides of the front and rear sides of the bottom of the clamping plate (4), clamping screws (23) are threadedly penetrated. The right sides of the clamping screws (23) are movably connected with movable clamping plates (25).

4. A debugging device for the production of ball joints of a hydraulic pump according to claim 1, characterized in that: The positioning mechanism (17) includes an installation sliding shell (20). On the front and rear sides inside the cavity of the installation sliding shell (20), connecting sliding plates (18) are respectively slidably connected. Between the front and rear two connecting sliding plates (18), a positioning spring (19) is fixedly connected. The outer sides of the connecting sliding plates (18) are fixedly connected with positioning plug plates (22). The outer sides of the positioning plug plates (22) penetrate to the outside of the installation sliding shell (20).

5. A debugging device for the production of hydraulic pump ball joints according to claim 4, characterized in that: On the front and rear sides on the right side inside the cavity of the installation sliding shell (20), sliding openings are respectively opened. The right sides of the connecting sliding plates (18) penetrate through the sliding openings and are fixedly connected with push plates (21).

6. The debugging device for the production of ball joints of a hydraulic pump according to claim 1, characterized in that: The top of the support plate (16) is movably connected with the rear side of the bottom of the load-carrying plate (2) through a pin shaft. On the front and rear sides on the left side of the installation vertical plate (9), first installation openings are respectively opened.

7. A debugging device for the production of ball joints of a hydraulic pump according to claim 1, characterized in that: In the middle on the left side of the installation vertical plate (9), a second installation opening is opened. On the front and rear sides inside the cavity of the second installation opening, positioning jacks (6) are respectively opened.