Multi-angle rotary cutting mechanism for flexible pipe
The soft pipe cutting machine with a rotatable cutting mechanism and automated angle adjustment addresses the limitation of single-angle cuts, enhancing production versatility and cutting stability.
Patent Information
- Application Number
- CN202422379920.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-28
AI Technical Summary
The cutting mechanism of existing hose cutting machines cannot change the cutting angle during operation, resulting in the inability to cut out products with different cut angles at both ends.
A multi-angle rotary cutting mechanism of soft pipe is designed. By setting a rotatable angle adjustment shaft and driving motor on the frame, the cutting knife assembly is driven to rotate, and the cutting knife angle is automatically adjusted with the limit bolt and the sensor to realize multi-angle cutting.
It can change the cutting angle during work, has a wider range of applications, has more types of products produced, has good cutting stability, and is suitable for a variety of hose cutting needs.
Smart Images

Figure CN223099348U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of cutting mechanisms, in particular to a multi-angle rotary cutting mechanism for flexible pipes. Background Art
[0002] As a widely used pipeline product, the hose plays an important role in modern industrial and civil fields. It is mainly used for the transportation of gases, liquids, and steam. The application fields of hoses are very extensive, covering almost all industries such as industry, construction, medical, food, agriculture, automotive, and aviation. For example, in the industrial manufacturing process, hoses are often used to transport various fluid media such as gases, liquids, and steam; as wire, cable, and electrical wire and cable protection pipes for automated instrument signals; in the building water supply and drainage system, hoses can be used to connect water-using devices such as faucets, showers, and washing machines; in the food processing process, hoses can be used to transport various food raw materials and finished products, and can also be used for straws, etc. At the same time, it can also be used as...
[0003] A hose cutting machine is a mechanical device specifically used for cutting hoses. It is mainly used to cut hoses of different specifications and materials into segments of specified lengths. A hose cutting machine usually includes a cutting mechanism, a conveying mechanism, and a feeding component. The conveying mechanism is responsible for transporting the hose to be cut from the starting position to below the cutting mechanism and transporting the cut hose segments out of the machine after cutting. The feeding component is the part of the hose cutting machine used to feed the hose into the cutting area and usually works in coordination with the conveying mechanism. The cutting mechanism is the core component of the hose cutting machine and is responsible for performing the cutting action. Under the control of the controller, the cutting mechanism works to cut the hose. During the cutting process, sensors may be used to detect the position and length of the hose to ensure the accuracy of cutting.
[0004] The cutting mechanism of existing hose cutting machines usually includes a cutting knife, a lifting cylinder, and a fixing frame. The cutting knife is connected to the fixing frame through the lifting cylinder. The lifting cylinder drives the cutting knife to move up and down or left and right relative to the jig. When the cutting knife is inserted into the jig, the product in the jig is cut off. During operation, only single-angle cutting can be achieved. When it is necessary to change the cutting angle of the hose, it is necessary to stop the machine, remove the cutting knife through the workpiece, and then adjust the cutting knife to the actual required cutting angle and fix it. Moreover, products with different cutting angles at both ends, such as straws, cannot be cut. Summary of the Utility Model
[0005] In order to overcome the deficiencies of the prior art solutions, the utility model provides a multi-angle rotary cutting mechanism for flexible pipes, which can effectively solve the technical problem of being unable to change the cutting angle during operation.
[0006] The technical solution adopted by the utility model to solve its technical problems is:
[0007] A multi-angle rotary cutting mechanism for a flexible pipe, comprising a frame and a product fixture. Both the frame and the product fixture are used to be installed on the whole machine body. A cutting groove and a feeding hole are arranged in the product fixture, and the feeding hole passes through the cutting groove. A cutter assembly is arranged on the frame, and the cutter assembly corresponds to the product fixture. The cutter assembly is used to cut the product in the product fixture. A rotatable angle adjustment shaft and a driving motor are arranged on the frame. One end of the angle adjustment shaft is provided with a cutter support, and the cutter assembly is installed on the cutter support. The driving motor is used to drive the angle adjustment shaft to rotate, so that the cutter support drives the cutter assembly to rotate around the axis of the angle adjustment shaft. The cutter assembly includes a cutter head and a rotary motor. The cutter head is rotatably installed on the cutter support, and the rotary motor can drive the cutter head to rotate. There are more than two cutting grooves, and the feeding hole penetrates through the product fixture and the cutting groove. When the cutter head rotates, it passes across any one of the cutting grooves.
[0008] Further, the cutter head includes a cutter seat, a cutter blade and a cutter shaft. The cutter seat is installed on the cutter support through the cutter shaft, and the rotary motor is in transmission connection with the cutter shaft, so that the cutter seat can rotate around the axis of the cutter shaft. The cutter blade is detachably installed on the cutter seat. When the cutter seat rotates, the cutter blade can pass across the cutting groove to cut the product.
[0009] Further, one end of the cutter shaft away from the cutter blade passes through the cutter support and is provided with a cutter synchronous pulley. The rotary motor is arranged around the cutter seat, and the axis of the output shaft of the rotary motor is parallel to the axis of the cutter shaft. The output shaft of the rotary motor is connected with the cutter synchronous pulley through a cutter transmission belt.
[0010] Further, a first driving part protective cover is arranged on the cutter support. The first driving part protective cover is used to cover the cutter synchronous pulley, the cutter transmission belt and the output shaft of the rotary motor.
[0011] Further, a cutter origin inductor is arranged on the cutter support. The cutter origin inductor is electrically connected with the rotary motor. The cutter origin inductor is used to detect the position of the cutter blade. When the cutter blade rotates to align with the position of the cutter origin inductor, the cutter origin inductor sends an electrical signal to the rotary motor and controls the rotary motor to stop working, so that the cutter blade automatically stops after each rotation.
[0012] Further, a limit bolt is arranged on the cutter support, and an angle limit groove is arranged on the frame. One end of the limit bolt passes through the cutter support and extends into the angle limit groove. When the frame rotates, the limit bolt moves in the angle limit groove.
[0013] Further, an angle input synchronous pulley is arranged at one end of the angle adjustment shaft away from the cutter support. The axis of the output shaft of the driving motor is parallel to the axis of the angle adjustment shaft. The output shaft of the driving motor is in transmission connection with the angle input synchronous pulley through an angle transmission belt.
[0014] Further, a second driving protective cover is arranged on the frame, and the second driving protective cover is used to cover the angle input synchronous pulley, the angle transmission belt and the output shaft of the driving motor.
[0015] Further, a heat dissipation cover is arranged on the frame, the heat dissipation cover covers the driving motor, and a heat dissipation fan and heat dissipation holes are arranged on the heat dissipation cover, and the positions of the heat dissipation fan and the heat dissipation holes correspond to each other.
[0016] Further, the product fixture is connected to the whole machine body through a fixture mounting frame, and the product fixture is detachably connected to the fixture mounting frame.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: The cutter assembly is rotatably mounted on the frame through a cutter bracket and an angle adjustment shaft. The driving motor drives the angle adjustment shaft to rotate, thereby changing the angles of the cutter bracket and the cutter assembly. The angle of the cutter assembly can be adjusted during the working process, thereby changing the angle of the cut of the product. Different angles of the end cut of the same product can be realized, the applicable range is wider, and more types of products can be produced. The cutter head rotates for cutting through a rotating motor. When cutting, the cutter head cuts through the product in the cutting groove, the cutting force is relatively small, and the cutting stability is good. Description of the Drawings
[0018] Figure 1 is a perspective view of the present utility model;
[0019] Figure 2 is a perspective view of the present utility model with the protective cover hidden;
[0020] Figure 3 is Figure 2 a perspective view of the present utility model with the heat dissipation cover, the first driving part protective cover and the second driving part protective cover hidden;
[0021] Figure 4 is Figure 2 a perspective view from below of the present utility model with the heat dissipation cover, the first driving part protective cover and the second driving part protective cover hidden;
[0022] Figure 5 is a schematic diagram of the frame in the present utility model;
[0023] Figure 6 is a schematic diagram of the product fixture in the present utility model;
[0024] Figure 7 is a schematic diagram of the protective cover in the present utility model;
[0025] Figure 8 is a schematic diagram of the heat dissipation cover, the driving motor and the angle transmission belt in the present utility model;
[0026] Figure 9This is an exploded view of the cutter support and cutter assembly in the present utility model;
[0027] Reference numerals in the figure: 1 - frame, 2 - product fixture, 3 - fixture mounting bracket, 4 - cutting groove, 5 - feeding hole, 6 - angle adjustment shaft, 7 - drive motor, 8 - cutter support, 9 - cutter head, 901 - cutter seat, 902 - blade, 903 - cutter shaft, 10 - rotation motor, 11 - limit bolt, 12 - angle limit groove, 13 - cutter origin inductor, 14 - cutter synchronizing pulley, 15 - cutter drive belt, 16 - first drive component protective cover, 17 - angle input synchronizing pulley, 18 - angle transmission belt, 19 - second drive protective cover, 20 - heat dissipation cover, 21 - heat dissipation fan, 22 - protective cover, 23 - acrylic window. Detailed implementation manners
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Next, in conjunction with Figures 1-9 a detailed description will be given of a multi-angle rotary cutting mechanism for flexible pipes of the present utility model:
[0030] A multi-angle rotary cutting mechanism for a flexible pipe, comprising a frame 1 and a product fixture 2. Both the frame 1 and the product fixture 2 are used to be installed on the whole machine body. The product fixture 2 is connected to the whole machine body through a fixture mounting frame 3. The product fixture 2 and the fixture mounting frame 3 are connected by bolts, and different product fixtures 2 can be replaced to adapt to different product productions. A cutting groove 4 and a feeding hole 5 are arranged in the product fixture 2. The feeding hole 5 passes through the cutting groove 4. A cutter assembly is arranged on the frame 1. The cutter assembly corresponds to the product fixture 2 and is used to cut the product in the product fixture 2. A rotatable angle adjustment shaft 6 and a driving motor 7 are arranged on the frame 1. One end of the angle adjustment shaft 6 is provided with a cutter support 8. The cutter assembly is installed on the cutter support 8. The driving motor 7 is used to drive the angle adjustment shaft 6 to rotate, so that the cutter support 8 drives the cutter assembly to rotate around the axis of the angle adjustment shaft 6. The cutter assembly includes a cutter head 9 and a rotary motor 10. The cutter head 9 is rotatably installed on the cutter support 8. The rotary motor 10 can drive the cutter head 9 to rotate. Three cutting grooves 4 are arranged. The feeding hole 5 penetrates through the product fixture 2 and the cutting groove 4. When the cutter head 9 rotates, it passes across any one of the cutting grooves 4. A limit bolt 11 is arranged on the cutter support 8. An angle limit groove 12 is arranged on the frame 1. One end of the limit bolt 11 passes through the cutter support 8 and extends into the angle limit groove 12. When the frame 1 rotates, the limit bolt 11 moves in the angle limit groove 12. The angle limit groove 12 can limit the maximum rotation angle of the cutter support 8. An induction sheet is arranged on the cutter support 8. A reset inductor is arranged on the frame 1. When the cutter support 8 rotates, it can drive the induction sheet to move. After the reset inductor is aligned with the induction sheet, the reset inductor detects the induction sheet and sends an electrical signal to the driving motor 7, and the driving motor 7 stops working to reset the cutter support 8.
[0031] The cutter head 9 includes a cutter seat 901, a blade 902 and a cutter shaft 903. The cutter seat 901 is installed on the cutter bracket 8 through the cutter shaft 903. The rotary motor 10 is connected to the cutter shaft 903 in a transmission manner so that the cutter seat 901 can rotate around the cutter shaft 903. The blade 902 is detachably installed on the cutter seat 901. When the cutter seat 901 rotates, the blade 902 can pass through the cutting groove 4 to cut the product. A cutter origin sensor 13 is provided on the cutter bracket 8. The cutter origin sensor 13 is electrically connected to the rotary motor 10. The cutter origin sensor 13 is used to detect the position of the blade 902. When the blade 902 rotates to align with the position of the cutter origin sensor 13, the cutter origin sensor 13 sends an electrical signal to the rotary motor 10 and controls the rotary motor 10 to stop working, so that the blade 9 02 automatically stops after each rotation. The end of the cutter shaft 903 away from the blade 902 passes through the cutter bracket 8 and is provided with a cutter synchronous wheel 14. The rotating motor 10 is arranged around the knife seat 901. The axis of the output shaft of the rotating motor 10 is parallel to the axis of the cutter shaft 903. The output shaft of the rotating motor 10 is connected to the cutter synchronous wheel 14 through a cutter drive belt 15, which can save space and distribute the components at various positions on the cutter bracket 8 to reduce the volume of the rotary cutting mechanism. A first drive member protective cover 16 is provided on the cutter bracket 8. The first drive member protective cover 16 is used to cover the cutter synchronous wheel 14, the cutter drive belt 15 and the output shaft of the rotating motor 10 to avoid the cutter synchronous wheel 14, the cutter drive belt 15 and the output shaft of the rotating motor 10 being hit by other objects during operation and causing damage.
[0032] An angle input synchronous wheel 17 is provided at one end of the angle adjustment shaft 6 away from the cutter bracket 8, the axis of the output shaft of the drive motor 7 is parallel to the axis of the angle adjustment shaft 6, and the output shaft of the drive motor 7 is connected to the angle input synchronous wheel through an angle transmission belt 18. A second drive protective cover 19 is provided on the frame 1, and the second drive protective cover 19 is used to cover the angle input synchronous wheel 17, the angle transmission belt 18 and the output shaft of the drive motor 7. A heat dissipation cover 20 is provided on the frame 1, and the heat dissipation cover 20 covers the drive motor 7. A heat dissipation fan 21 and heat dissipation holes are provided on the heat dissipation cover 20. The positions of the heat dissipation fan 21 and the heat dissipation holes correspond to each other, and the heat of the drive motor 7 can be discharged to the outside during operation.
[0033] A multi-angle rotary cutting mechanism for a flexible pipe in this embodiment. The cutter assembly is rotatably mounted on the frame 1 through a cutter support 8 and an angle adjustment shaft 6. The driving motor 7 drives the angle adjustment shaft 6 to rotate, thereby changing the angles of the cutter support 8 and the cutter assembly. The angle of the cutter assembly can be adjusted during the working process, so as to change the angle of the cut of the product. Different angles of the end cut of the same product can be achieved, with a wider scope of application and more types of products that can be produced. The cutter head 9 rotates for cutting through a rotary motor 10. During cutting, the cutter head 9 passes through the cutting groove 4 to cut off the product. The cutting force is relatively small and the cutting stability is good. A protective cover 22 is provided on the frame 1. The protective cover 22 is arranged outside the cutter support 8. One end of the protective cover 22 is connected to the frame 1 through a hinge, and the other end is connected to the frame 1 through a buckle. The protective cover 22 can be opened for easy maintenance of the mechanism. A transparent acrylic window 23 is provided on the protective cover 22, and the working condition can be observed through the acrylic window 23.
[0034] For those skilled in the art, it is obvious that the present invention is not limited to the details of the above-described exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting. The scope of the present invention is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present invention. Any reference signs in the claims should not be regarded as limiting the claims involved.
Claims
1. A multi-angle rotary cutting mechanism for a flexible pipe, comprising a frame and a product fixture. Both the frame and the product fixture are used to be installed on the whole machine body. A cutting groove and a feeding hole are arranged in the product fixture, and the feeding hole penetrates through the cutting groove. A cutting tool assembly is arranged on the frame, and the cutting tool assembly corresponds to the product fixture. The cutting tool assembly is used to cut the product in the product fixture, and it is characterized in that: The frame is provided with a rotatable angle adjustment shaft and a driving motor, a cutter bracket is provided at one end of the angle adjustment shaft, the cutter assembly is installed on the cutter bracket, the driving motor is used to drive the angle adjustment shaft to rotate, so that the cutter bracket drives the cutter assembly to rotate about the axis of the angle adjustment shaft, the cutter assembly includes a cutter head and a rotating motor, the cutter head is rotatably mounted on the cutter bracket, the rotating motor can drive the cutter head to rotate, more than two cutting grooves are provided, the feeding hole passes through the product fixture and the cutting groove, and the cutter head passes through any cutting groove when rotating.
2. The multi-angle rotary cutting mechanism for a flexible pipe according to claim 1, wherein: The cutter head includes a cutter seat, a blade and a cutter shaft. The cutter seat is installed on the cutter bracket through the cutter shaft. The rotating motor is connected to the cutter shaft so that the cutter seat can rotate with the cutter shaft as the axis. The blade is detachably installed on the cutter seat. When the cutter seat rotates, the blade can pass through the cutting groove to cut the product.
3. The multi-angle rotary cutting mechanism for a flexible pipe according to claim 2, wherein: The end of the cutter shaft away from the blade passes through the cutter bracket and is provided with a cutter synchronous wheel. The rotary motor is arranged around the cutter bracket, the axis of the output shaft of the rotary motor is parallel to the axis of the cutter shaft, and the output shaft of the rotary motor is connected to the cutter synchronous wheel through a cutter transmission belt.
4. The multi-angle rotary cutting mechanism for a flexible pipe according to claim 3, characterized in that: The cutter bracket is provided with a first driving member protective cover, which is used for covering the cutter synchronous wheel, the cutter driving belt and the output shaft of the rotating motor.
5. The multi-angle rotary cutting mechanism for a flexible pipe according to claim 2, wherein: The cutter bracket is provided with a cutter origin sensor, which is electrically connected to the rotating motor. The cutter origin sensor is used to detect the position of the blade. When the blade rotates to align with the position of the cutter origin sensor, the cutter origin sensor sends an electrical signal to the rotating motor and controls the rotating motor to stop working, so that the blade automatically stops after each rotation.
6. A multi-angle rotary cutting mechanism for a flexible pipe according to any one of claims 1-5, characterized in that: The cutter bracket is provided with a limiting bolt, and the frame is provided with an angle limiting groove. One end of the limiting bolt passes through the cutter bracket and extends into the angle limiting groove. When the frame rotates, the limiting bolt moves in the angle limiting groove.
7. A multi-angle rotary cutting mechanism for a flexible pipe according to any one of claims 1-5, characterized in that: An angle input synchronous wheel is arranged at one end of the angle adjustment shaft away from the cutter bracket, the axis of the output shaft of the drive motor is parallel to the axis of the angle adjustment shaft, and the output shaft of the drive motor is connected to the angle input synchronous wheel through an angle transmission belt.
8. A multi-angle rotary cutting mechanism for a flexible pipe according to claim 7, characterized in that: The frame is provided with a second driving protective cover, which is used for covering the angle input synchronous wheel, the angle transmission belt and the output shaft of the driving motor.
9. A multi-angle rotary cutting mechanism for a flexible pipe according to any one of claims 1-5, characterized in that: The frame is provided with a heat dissipation cover, which covers the driving motor. The heat dissipation cover is provided with a heat dissipation fan and heat dissipation holes, and the positions of the heat dissipation fan and the heat dissipation holes correspond to each other.
10. A multi-angle rotary cutting mechanism for a flexible pipe according to any one of claims 1-5, characterized in that: The product jig is connected to the whole machine body through a jig mounting frame, and the product jig is detachably connected to the jig mounting frame.