Full-automatic control intelligent health preserving shed
The automated smart shelter system addresses the non-uniformity and labor-intensive issues of traditional bridge beam maintenance by providing uniform and continuous moisture application, enhancing structural integrity and reducing costs.
Patent Information
- Application Number
- CN202422145908.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-02
AI Technical Summary
Traditional concrete beam maintenance methods are greatly affected by the weather, making it difficult to ensure uniformity and sustainability, and require a lot of human resources to increase construction costs and time, especially in harsh environments, which are not effective.
A fully automatic control intelligent health shed is designed, using top and side spraying mechanisms, combined with an intelligent control system, to achieve all-weather, all-around, and fully wet moist maintenance of prefabricated beams. Through components such as water spray belts, longitudinal pipes, water pumps and atomized spray heads, water mist is ensured to be uniformly sprayed, and the electric push rods and bolt fixing structures are used to facilitate disassembly and maintenance.
It achieves all-weather, all-round and fully wet maintenance effects, reduces human resource demand, reduces construction costs, improves maintenance uniformity and sustainability, and ensures the quality and life of the beam body.
Smart Images
Figure CN223099534U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of health preservation sheds, in particular to an intelligent health preservation shed with full-automatic control. Background Art
[0002] With the continuous acceleration of the country's infrastructure construction, especially the continuous expansion and upgrading of the railway network, higher requirements are put forward for the construction quality and efficiency of railway bridges. In the construction of passenger and freight co-line railways, ballasted track prestressed concrete simply supported T-beams are widely used due to their stable structure, strong load-bearing capacity, convenient construction and other characteristics. However, after the precast of such beam bodies, their curing process becomes a key link to ensure the concrete strength, durability and appearance quality.
[0003] Traditional curing methods for concrete beams mostly adopt natural curing or manual sprinkling. This method is not only greatly affected by weather conditions, making it difficult to ensure the uniformity and continuity of curing, but also requires a large amount of human resources, increasing the construction cost and time. Especially in areas with harsh environments and large humidity changes, traditional curing methods often fail to achieve ideal curing effects, easily leading to problems such as concrete surface cracking and insufficient strength, thus affecting the overall performance and service life of the bridge.
[0004] Therefore, it is necessary for us to design an intelligent health preservation shed with full-automatic control to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an intelligent health preservation shed with full-automatic control, which has the advantages of carrying out wet curing on precast beams, with uniform sprayed water mist and excellent curing effect, and solves the problems that traditional curing methods are difficult to ensure the uniformity and continuity of curing, and require a large amount of human resources, increasing the construction cost and time.
[0006] To achieve the above purpose, the utility model provides the following technical solution: an intelligent health preservation shed with full-automatic control, including a health preservation shed body. A top spraying mechanism is installed through the top of the health preservation shed body. Side spraying mechanisms are installed on both sides of the health preservation shed body. The top spraying mechanism includes a water spraying belt, and spray holes are arranged on the surface of the water spraying belt. A vertical pipe is connected to the top of the water spraying belt. The top of the vertical pipe penetrates through the top of the health preservation shed body and is connected to a first longitudinal pipe. The top of the first longitudinal pipe is connected to a first water pump through a pipeline. The liquid inlet end of the first water pump is connected to a first U-shaped pipe. A first driving valve is connected to the surface of the first U-shaped pipe. The first driving valve is electrically connected to an intelligent control system, and the intelligent control system is wirelessly connected to a remote mobile terminal.
[0007] Preferably, the side spraying mechanism includes a second longitudinal pipe, the surface of the second longitudinal pipe is communicated with atomizing nozzles, both the front and rear sides of the second longitudinal pipe are communicated with connecting pipes, the surface of the connecting pipe is threadedly sleeved with a threaded pipe, and the side of the threaded pipe away from the connecting pipe is communicated with a telescopic hose.
[0008] Preferably, one end of the telescopic hose penetrates to the outside of the curing shed body, and one end of the telescopic hose located outside the curing shed body is communicated with a third longitudinal pipe, and the surface of the third longitudinal pipe is communicated with a second water pump through a pipeline.
[0009] Preferably, the liquid inlet end of the second water pump is communicated with a second U-shaped pipe, and the surface of the second U-shaped pipe is communicated with a second electric valve.
[0010] Preferably, a U-shaped block is sleeved on the surface of the second longitudinal pipe, the top of the U-shaped block is fixedly connected with a first electric push rod, the surface of the first electric push rod is sleeved with a U-shaped plate, the bottom of the U-shaped block is penetrated and connected with a bolt, and the surface of the bolt is threadedly connected with the U-shaped block.
[0011] Preferably, one side of the U-shaped plate is fixedly connected with a second electric push rod, and one end of the second electric push rod penetrates to the outside of the curing shed body.
[0012] Preferably, a guide rod is penetrated and connected to the surface of the U-shaped plate, one end of the guide rod penetrates the U-shaped plate and is fixedly connected to the inner wall of the curing shed body, and a door panel is connected to the front side of the curing shed body through a rotating shaft.
[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0014] 1. By providing a water spraying belt, a vertical pipe, a first longitudinal pipe, a first water pump, a first U-shaped pipe and a first driving valve, the present utility model can uniformly spray the top of the precast beam, perform wet curing on the top of the precast beam, and by providing a side spraying mechanism, spray the side of the side precast beam, perform wet curing on the top of the precast beam, the sprayed water mist is uniform, the curing effect is excellent, reaching the "three-full" curing quality standard of all-weather, all-round and full-wet, and by adopting an intelligent control system and a temperature acquisition module, automatic acquisition of the temperature and humidity of the beam body is realized, and the remote mobile terminal is remotely controlled by a mobile phone APP, achieving the "four-full" curing effect of full-automatic, all-weather, all-round and full-wet, and continuously providing standard curing humidity and conditions for the precast beam.
[0015] 2. By setting the second electric push rod in the utility model, the U-shaped plate can be driven to move horizontally, driving the atomizing nozzle to move and adjust the position, which is convenient for better atomizing and moistening the precast beam. By setting the bolts and U-shaped blocks, the second longitudinal pipe can be fixed, and at the same time, it is convenient for the disassembly of the second longitudinal pipe, which is convenient for the disassembly and maintenance of the second longitudinal pipe and the atomizing nozzle. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the utility model;
[0017] Figure 2 is a schematic cross-sectional view of a partial structure of the utility model;
[0018] Figure 3 For the utility model Figure 1 is a schematic enlarged view of a partial structure at A in the figure.
[0019] In the figure: 1, the main body of the curing shed; 2, the top spraying mechanism; 20, the water spraying belt; 21, the vertical pipe; 22, the first longitudinal pipe; 23, the first water pump; 24, the first U-shaped pipe; 25, the first driving valve; 3, the side spraying mechanism; 30, the second longitudinal pipe; 31, the atomizing nozzle; 32, the connecting pipe; 33, the threaded pipe; 34, the telescopic hose; 35, the third longitudinal pipe; 36, the second water pump; 37, the second U-shaped pipe; 38, the second electric valve; 39, the U-shaped block; 310, the first electric push rod; 311, the U-shaped plate; 312, the bolt; 313, the second electric push rod; 314, the guide rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] Please refer to Figures 1-3 , a fully automatic intelligent curing shed, including the main body 1 of the curing shed, the top spraying mechanism 2 is installed through the top of the main body 1 of the curing shed, and the side spraying mechanisms 3 are installed on both sides of the main body 1 of the curing shed. The top spraying mechanism 2 includes a water spraying belt 20, spray holes are arranged on the surface of the water spraying belt 20, the top of the water spraying belt 20 is communicated with a vertical pipe 21, the top of the vertical pipe 21 penetrates through the top of the main body 1 of the curing shed and is communicated with a first longitudinal pipe 22, the top of the first longitudinal pipe 22 is communicated with a first water pump 23 through a pipeline, the liquid inlet end of the first water pump 23 is communicated with a first U-shaped pipe 24, a first driving valve 25 is communicated with the surface of the first U-shaped pipe 24, the first driving valve 25 is electrically connected with an intelligent control system, and the intelligent control system is wirelessly connected with a remote mobile terminal. By setting the water spraying belt 20, the vertical pipe 21, the first longitudinal pipe 22, the first water pump 23, the first U-shaped pipe 24 and the first driving valve 25, the top of the precast beam can be evenly sprayed, and the top of the precast beam can be moistened and cured. By setting the side spraying mechanism 3, the side of the side precast beam can be sprayed, and the top of the precast beam can be moistened and cured. The sprayed water mist is uniform, and the curing effect is excellent.
[0021] Please refer to Figure 2 and Figure 3 As shown in FIGS. Figure 2 and Figure 3 , the side spraying mechanism 3 includes a second longitudinal pipe 30. The surface of the second longitudinal pipe 30 is communicated with atomizing nozzles 31. Both the front and rear sides of the second longitudinal pipe 30 are communicated with connecting pipes 32. A threaded pipe 33 is threadedly sleeved on the surface of the connecting pipe 32. One side of the threaded pipe 33 away from the connecting pipe 32 is communicated with a telescopic hose 34. By providing the atomizing nozzles 31, the sprayed liquid becomes a water mist, and the wetting effect is good. By providing the threaded pipe 33, it is convenient to be threadedly connected with the connecting pipe 32 and is also convenient for disassembling between them.
[0022] Please refer to Figure 2 and Figure 3 As shown in FIGS. Figure 2 and Figure 3 , one end of the telescopic hose 34 penetrates to the outside of the curing shed body 1. One end of the telescopic hose 34 located outside the curing shed body 1 is communicated with a third longitudinal pipe 35. The surface of the third longitudinal pipe 35 is communicated with a second water pump 36 through a pipeline. By providing the second water pump 36, it is convenient to transport external water source, and transport the water source to the atomizing nozzles 31 for atomizing and spraying the precast beam.
[0023] Please refer to Figure 2 As shown in FIG. Figure 2 , the liquid inlet end of the second water pump 36 is communicated with a second U-shaped pipe 37. The surface of the second U-shaped pipe 37 is communicated with a second electric valve 38. By providing the second U-shaped pipe 37 and the second electric valve 38, it is convenient to control the opening and closing of the second U-shaped pipe 37.
[0024] Please refer to Figure 2 and Figure 3 As shown in FIGS. Figure 2 and Figure 3 , a U-shaped block 39 is sleeved on the surface of the second longitudinal pipe 30. A first electric push rod 310 is fixedly connected to the top of the U-shaped block 39. A U-shaped plate 311 is sleeved on the surface of the first electric push rod 310. The bottom of the U-shaped block 39 is penetrated and connected with a bolt 312. The surface of the bolt 312 is threadedly connected with the U-shaped block 39. By providing the bolt 312 and the U-shaped block 39, the second longitudinal pipe 30 can be fixed, and at the same time, it is convenient for disassembling the second longitudinal pipe 30, and it is convenient for disassembling and maintaining the second longitudinal pipe 30 and the atomizing nozzles 31.
[0025] Please refer to Figure 2 As shown in FIG. Figure 2 , a second electric push rod 313 is fixedly connected to one side of the U-shaped plate 311. One end of the second electric push rod 313 penetrates to the outside of the curing shed body 1. By providing the second electric push rod 313, it can drive the U-shaped plate 311 to move horizontally, drive the atomizing nozzles 31 to move and adjust the position, and is convenient for better atomizing and wetting the precast beam.
[0026] Please refer to Figure 2, a guide rod 314 penetrates through the surface of the U-shaped plate 311. One end of the guide rod 314 penetrates through the U-shaped plate 311 and is fixedly connected to the inner wall of the curing shed body 1. A door plate is connected to the front side of the curing shed body 1 through a rotating shaft. By arranging the guide rod 314, the U-shaped plate 311 is guided to facilitate the lateral movement of the U-shaped plate 311.
[0027] During use, one ends of the first U-shaped pipe 24 and the second U-shaped pipe 37 are communicated with the water supply tank through pipelines, and the other ends are communicated with the rainwater collection tank through pipelines. The water source in the inner cavity of the rainwater collection tank is used first, and then the water source in the inner cavity of the water supply tank is used after it is used up, making full use of water resources. By controlling the operation of the first water pump 23 to transport water, the external water source sequentially passes through the first U-shaped pipe 24, the first water pump 23, the first longitudinal pipe 22, the vertical pipe 21, the sprinkler belt 20 and the spray holes, and finally sprays onto the top of the precast beam to wet-cure the top of the precast beam. By controlling the operation of the second water pump 36 to transport water, the external water source sequentially passes through the second U-shaped pipe 37, the second water pump 36, the third longitudinal pipe 35, the telescopic hose 34, the threaded pipe 33, the connecting pipe 32, the second longitudinal pipe 30 and the atomizing nozzle 31 to wet-cure both sides of the precast beam. By controlling the first electric push rod 310 to drive the atomizing nozzle 31 to move vertically, the height is adjusted. By controlling the second electric push rod 313 to drive the U-shaped plate 311 to move laterally, and then drive the atomizing nozzle 31 to move laterally to adjust its position.
[0028] In summary, for this fully automatic controlled intelligent curing shed, through the top spraying mechanism 2, the side spraying mechanism 3 and the intelligent control system, it solves the problems that the traditional curing method is difficult to ensure the uniformity and continuity of curing, and requires a large amount of human resources, increasing the construction cost and time.
Claims
1. An intelligent health preservation shed with full-automatic control, comprising a health preservation shed body (1), characterized in that: A top spraying mechanism (2) is installed through the top of the health preservation shed body (1). Side spraying mechanisms (3) are installed on both sides of the health preservation shed body (1). The top spraying mechanism (2) includes a water spraying belt (20). Spray holes are formed on the surface of the water spraying belt (20). A vertical pipe (21) is connected to the top of the water spraying belt (20). The top of the vertical pipe (21) penetrates through the top of the health preservation shed body (1) and is connected to a first longitudinal pipe (22). The top of the first longitudinal pipe (22) is connected to a first water pump (23) through a pipeline. The liquid inlet end of the first water pump (23) is connected to a first U-shaped pipe (24). A first driving valve (25) is connected to the surface of the first U-shaped pipe (24). The first driving valve (25) is electrically connected to an intelligent control system, and the intelligent control system is wirelessly connected to a remote mobile terminal.
2. The intelligent health preservation shed with full-automatic control according to claim 1, characterized in that: The side spraying mechanism (3) includes a second longitudinal pipe (30). Atomizing nozzles (31) are connected to the surface of the second longitudinal pipe (30). Connecting pipes (32) are connected to the front and rear sides of the second longitudinal pipe (30). A threaded pipe (33) is threadedly sleeved on the surface of the connecting pipe (32). One side of the threaded pipe (33) away from the connecting pipe (32) is connected to a telescopic hose (34).
3. The intelligent health preservation shed with full-automatic control according to claim 2, characterized in that: One end of the telescopic hose (34) penetrates to the outside of the health preservation shed body (1). The end of the telescopic hose (34) located outside the health preservation shed body (1) is connected to a third longitudinal pipe (35). The surface of the third longitudinal pipe (35) is connected to a second water pump (36) through a pipeline.
4. The intelligent health preservation shed with full-automatic control according to claim 3, characterized in that: The liquid inlet end of the second water pump (36) is connected to a second U-shaped pipe (37). A second electric valve (38) is connected to the surface of the second U-shaped pipe (37).
5. The intelligent health care shed with full-automatic control according to claim 4, characterized in that: A U-shaped block (39) is sleeved on the surface of the second longitudinal pipe (30). A first electric push rod (310) is fixedly connected to the top of the U-shaped block (39). A U-shaped plate (311) is sleeved on the surface of the first electric push rod (310). A bolt (312) penetrates through the bottom of the U-shaped block (39). The surface of the bolt (312) is threadedly connected to the U-shaped block (39).
6. The intelligent health preservation shed with full-automatic control according to claim 5, characterized in that: One side of the U-shaped plate (311) is fixedly connected to a second electric push rod (313). One end of the second electric push rod (313) penetrates to the outside of the health preservation shed body (1).
7. The intelligent health preservation shed with full-automatic control according to claim 6, wherein: A guide rod (314) penetrates through the surface of the U-shaped plate (311). One end of the guide rod (314) penetrates through the U-shaped plate (311) and is fixedly connected to the inner wall of the health preservation shed body (1). A door panel is connected to the front side of the health preservation shed body (1) through a rotating shaft.