Energy-saving mold temperature controller for plastic products

The plastic product energy-efficient molding machine improves heat exchange efficiency by using a half-round rectangular water pipe with angled heat exchanger plates within an insulated compartment, addressing inefficiencies in existing designs and reducing energy consumption.

CN223099727UActive Publication Date: 2025-07-15SHENZHEN SHUIDI ENERGY SAVING TECH CO LTD
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Patent Information

Application Number
CN202422390304.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-30
Publication Date
2025-07-15
Estimated Expiration
2034-09-30

AI Technical Summary

Technical Problem

The existing energy-saving mold temperature machines for plastic products have low heat exchange efficiency and fail to make full use of the cooling energy of the water flow, affecting the rapid cooling effect.

Method used

The designed water pipe is semicircular rectangular in cross-section, bent continuously along the outside of the oil tank and extend back to the inner cavity of the water tank. The outer wall is fixedly connected to the heat conductor sheet. The heat conductor sheet is inclined in a tapered inclination in the inner cavity of the water pipe, placed in the constant temperature cavity of the insulating box, and is set in non-contact with the insulating box, increasing the contact area and flow path.

Benefits of technology

It improves the efficiency of cold and heat exchange, reduces energy consumption, ensures rapid cooling effect, and protects the box from heat loss, improving the stability and reliability of the system.

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Abstract

The utility model provides an energy-saving type mold temperature controller for plastic products, which relates to the field of mold temperature controller equipment and comprises a mold temperature controller shell, an oil tank and a water tank are arranged in the mold temperature controller shell, and one side, close to the oil tank, of the water tank is detachably connected with a water conveying pipe through threads. The water conveying pipe is continuously bent along the outer side of the oil tank and extends back to an inner cavity of the water tank, the outer side wall of the water conveying pipe is fixedly connected with a heat conduction piece, the heat conduction piece extends to the inner cavity of the water conveying pipe, and the part, located in the inner cavity of the water conveying pipe, of the heat conduction piece inclines towards the water tank in a gradually-shrinking and gradually-shrinking mode. The semicircular rectangular section design facilitates fluid flowing, reduces water resistance and improves transmission efficiency, the water conveying pipe is continuously bent along the outer side of the oil tank and extends back to the inner cavity of the water tank, space is saved, smoothness of a water flowing path is guaranteed, heat is effectively transmitted, and dead zones are reduced.
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Description

Technical Field

[0001] The utility model relates to the field of mold temperature control equipment, in particular to an energy-saving mold temperature control machine for plastic products. Background Art

[0002] The plastic energy-saving mold temperature control machine is a temperature control device designed specifically for the plastic processing industry, aiming to improve energy efficiency and reduce energy consumption. It is mainly used for heating and controlling the temperature in injection-molded plastic molds or extrusion molding processes. Through precise temperature management, it ensures that the melting, fluidity, and curing processes of plastic raw materials reach the optimal state to form high-quality products.

[0003] In the existing energy-saving mold temperature control machine for plastic products, when the temperature of the fuel tank is too high, the water in the water tank can quickly enter the heat preservation box through the water pipe under the suction of the water pump, and cool the heat conduction fins in contact with the fuel tank. Through heat exchange, the temperature of the fuel tank and the oil temperature inside the tank can be quickly reduced. This cooling method can effectively reduce the large amount of electrical energy consumption brought by cooling through the cooling pipe. At the same time, the normal temperature in the water tank will not cause a sharp change in the oil temperature in the fuel tank, thus achieving an accurate fine-tuning effect.

[0004] However, in the above operation, the contact area between the water pipe and the heat conduction fin is limited. Driven by the water pump, the water flow has a short contact time and a small contact area, resulting in low heat exchange efficiency and failing to fully utilize the cold energy of the water flow, affecting the rapid cooling effect.

[0005] Therefore, it is necessary to provide a new energy-saving mold temperature control machine for plastic products to solve the above technical problems. Summary of the Utility Model

[0006] To solve the above technical problems, the utility model provides an energy-saving mold temperature control machine for plastic products.

[0007] The energy-saving mold temperature control machine for plastic products provided by the utility model includes a mold temperature housing. Inside the mold temperature housing, there is a fuel tank and a water tank. One side of the water tank adjacent to the fuel tank is detachably connected with a water pipe through a thread. The cross-section of the water pipe is semicircular and rectangular. The water pipe continuously bends along the outer side of the fuel tank and extends back into the inner cavity of the water tank. The outer side wall of the water pipe is fixedly connected with heat conduction fins, and the heat conduction fins extend into the inner cavity of the water pipe. The heat conduction fins located in the inner cavity of the water pipe are inclined in a gradually shrinking manner towards the water tank.

[0008] Further, a heat preservation box is fixedly connected to the outside of the fuel tank inside the mold temperature housing.

[0009] Further, a constant temperature cavity is formed between the heat preservation box and the fuel tank.

[0010] Further, the water pipe and the heat conduction fins are placed in the constant temperature cavity of the heat preservation box, and the water pipe and the heat conduction fins are not in contact with the heat preservation box.

[0011] Further, two semi-circular rectangular grooves are formed on one side of the heat preservation box adjacent to the water tank. The water delivery pipe is placed in the two semi-circular rectangular grooves, and a sealed setting is adopted between the semi-circular rectangular grooves and the water delivery pipe.

[0012] Further, sliding members are respectively arranged at the four corners of the bottom of the mold temperature housing. The sliding members are universal wheels, and the tops of the universal wheels are fixedly connected to the mold temperature housing.

[0013] Compared with the related art, the energy-saving mold temperature machine for plastic products provided by the present utility model has the following beneficial effects:

[0014] For the energy-saving mold temperature machine for plastic products, the cross-section of the water delivery pipe is semi-circular rectangular. The semi-circular rectangular cross-section design is beneficial to fluid flow, reduces water resistance, and improves transmission efficiency. The water delivery pipe is continuously bent along the outer side of the fuel tank and extends back to the inner cavity of the water tank, which not only saves space but also ensures the smoothness of the water flow path, effectively transfers heat, and reduces dead zones.

[0015] A heat conduction fin is fixedly connected to the outer side wall of the water delivery pipe. The heat conduction fin extends into the inner cavity of the water delivery pipe. The heat conduction fin located at the position in the inner cavity of the water delivery pipe is inclined in a gradually reducing and then increasing manner towards the water tank. The heat conduction fin closely adheres to the outer wall of the water delivery pipe and extends into the inner cavity, increasing the contact area between the water flow in the water delivery pipe and the heat conduction fin, improving the heat exchange efficiency between cold and heat. The heat conduction fin at the position in the water pipe cavity is designed to be gradually reducing and then increasing, with a small front end and a large rear end, causing a certain blockage when the water flow passes through, prolonging the water flow path, and increasing the cooling time. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 is a schematic cross-sectional structure view of the energy-saving mold temperature machine for plastic products provided by the present utility model;

[0017] Figure 2 is a schematic overall structure view of the energy-saving mold temperature machine for plastic products provided by the present utility model;

[0018] Figure 3 is a schematic cross-sectional structure view of the water delivery pipe and the heat conduction fin provided by the present utility model;

[0019] Figure 4 is Figure 3 an enlarged schematic view of A shown in the figure.

[0020] Reference numerals in the figure: 1, mold temperature housing; 2, fuel tank; 3, water tank; 4, water delivery pipe; 5, heat conduction fin; 6, heat preservation box; 7, constant temperature cavity; 8, semi-circular rectangular groove; 9, universal wheel. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The present utility model will be further described below in conjunction with the drawings and embodiments.

[0022] Please refer to Figure 1 ,Figure 2 , Figure 3 and Figure 4 , Figure 1 is a schematic cross-sectional view of an energy-saving mold temperature controller for plastic products provided by the present utility model; Figure 2 is a schematic overall structure view of an energy-saving mold temperature controller for plastic products provided by the present utility model; Figure 3 is a schematic cross-sectional view of a water delivery pipe and a heat conduction fin provided by the present utility model; Figure 4 is Figure 3 an enlarged schematic view of A shown in

[0023] In the specific implementation process, as shown in Figures 1 to 4 , the energy-saving mold temperature controller for plastic products provided by the present utility model includes a mold temperature housing 1. Inside the mold temperature housing 1, an oil tank 2 and a water tank 3 are arranged. On one side of the water tank 3 adjacent to the oil tank 2, a water delivery pipe 4 is detachably connected by threads. The water delivery pipe 4 is connected by threads to ensure tightness and facilitate disassembly and installation. The cross-section of the water delivery pipe 4 is semicircular rectangular. The semicircular rectangular cross-section design is beneficial to fluid flow, reduces water resistance, and improves transmission efficiency. The water delivery pipe 4 continuously bends along the outside of the oil tank 2 and extends back into the inner cavity of the water tank 3, which not only saves space but also ensures the smoothness of the water flow path, effectively transfers heat, and avoids dead zones. A heat conduction fin 5 is fixedly connected to the outer wall of the water delivery pipe 4, and the heat conduction fin 5 extends into the inner cavity of the water delivery pipe 4. The position of the heat conduction fin 5 in the inner cavity of the water delivery pipe 4 is inclined in a gradually shrinking manner towards the water tank 3;

[0024] The heat conduction fin 5 closely adheres to the outer wall of the water delivery pipe 4 and extends into the inner cavity. This design increases the contact area between the water flow in the water delivery pipe 4 and the heat conduction fin 5, improving the heat exchange efficiency between hot and cold. The heat conduction fin 5 at the position inside the water pipe cavity is designed to be gradually shrinking, with a small front end and a large rear end. This shape is similar to a trapezoid, causing a certain blockage when the water flow passes through, extending the water flow path, and increasing the cooling time.

[0025] Inside the mold temperature housing 1, a heat preservation box 6 is fixedly connected to the outside of the oil tank 2. A constant temperature cavity 7 is formed between the heat preservation box 6 and the oil tank 2. The water delivery pipe 4 and the heat conduction fin 5 are placed in the constant temperature cavity 7 of the heat preservation box 6, and the water delivery pipe 4 and the heat conduction fin 5 are arranged without contact with the heat preservation box 6. On one side of the heat preservation box 6 adjacent to the water tank 3, two semicircular rectangular grooves 8 are opened. The water delivery pipe 4 is placed in the two semicircular rectangular grooves 8, and a sealed setting is formed between the semicircular rectangular grooves 8 and the water delivery pipe 4;

[0026] The heat preservation box 6 closely adheres to the outside of the oil tank 2. The constant temperature cavity formed between the two not only isolates external heat loss but also provides a buffer zone for heat transfer. The water delivery pipe 4 is arranged in the constant temperature cavity of the heat preservation box 6. This design utilizes the cavity environment, not only protecting the water pipe but also promoting heat exchange for water temperature control and reducing heat consumption;

[0027] The heat-conducting sheet 5 is not in direct contact with the water delivery pipe 4 and the insulation box 6, avoiding heat energy loss, ensuring efficient heat transfer, and protecting the box body from heat damage at the same time;

[0028] The two semi-circular rectangular grooves 8 accurately place the water delivery pipe 4. This not only fixes the water delivery pipe 4 but also ensures the sealing of the flow channel, improving the stability and efficiency of the pipeline. The precise configuration of the seal between the semi-circular rectangular groove 8 and the water delivery pipe 4 ensures that water flows through without leakage, improving the reliability and energy efficiency of the overall system and reducing energy loss.

[0029] Sliding members are respectively arranged at the four corners of the bottom of the mold temperature housing 1. The sliding members are universal wheels 9. The top of the universal wheel 9 is fixedly connected to the mold temperature housing 1. The universal wheel 9 and the top of the mold temperature housing 1 are connected through a fixing member, ensuring the stability of the wheels during rolling and preventing them from falling off, guaranteeing the overall stability and safe use.

[0030] The working principle provided by the present utility model is as follows: When the present utility model is specifically implemented, when it is detected that the temperature rise of the fuel tank 2 is higher than the threshold value, the water tank 3 delivers the internal water to the water delivery pipe 4. The water flow in the water delivery pipe 4 contacts the heat-conducting sheet 5 after flowing, and contacts the fuel tank 2 through the heat-conducting sheet 5, taking away the heat of the fuel tank 2 and finally returning to the water tank 3 to complete the heat and cold exchange.

[0031] In the description of the present utility model, it should be understood that the terms "upper", "lower", "left", "right", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, specific orientation structure and operation. Therefore, it cannot be understood as a limitation of the present utility model. In addition, "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features. Therefore, the features defined with "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0032] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", "connection", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0033] The above are only embodiments of the present utility model, and thus do not limit the patent scope of the present utility model. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall similarly be included within the patent protection scope of the present utility model.

Claims

1. An energy-saving mold temperature machine for plastic products, comprising a mold temperature housing (1), wherein an oil tank (2) and a water tank (3) are arranged inside the mold temperature housing (1), and it is characterized in that, One side of the water tank (3) adjacent to the fuel tank (2) is detachably connected with a water delivery pipe (4) through threads. The cross-section of the water delivery pipe (4) is semi-circular rectangular. The water delivery pipe (4) continuously bends along the outer side of the fuel tank (2) and extends back into the inner cavity of the water tank (3). A heat conducting fin (5) is fixedly connected to the outer side wall of the water delivery pipe (4). The heat conducting fin (5) extends into the inner cavity of the water delivery pipe (4). The position of the heat conducting fin (5) in the inner cavity of the water delivery pipe (4) is inclined in a gradually reducing and scaling manner towards the water tank (3).

2. The energy-saving mold temperature controller for plastic products according to claim 1, wherein A heat preservation box (6) is fixedly connected inside the mold temperature housing (1) on the outer side of the fuel tank (2).

3. The energy-saving mold temperature controller for plastic products according to claim 2, characterized in that, A constant temperature cavity (7) is formed between the heat preservation box (6) and the fuel tank (2).

4. The energy-saving mold temperature controller for plastic products according to claim 3, wherein The water delivery pipe (4) and the heat conducting fin (5) are placed in the constant temperature cavity (7) of the heat preservation box (6), and the water delivery pipe (4) and the heat conducting fin (5) are arranged in a non-contact manner with the heat preservation box (6).

5. The energy-saving mold temperature controller for plastic products according to claim 4, wherein Two semi-circular rectangular grooves (8) are formed on one side of the heat preservation box (6) adjacent to the water tank (3). The water delivery pipe (4) is placed in the two semi-circular rectangular grooves (8), and a sealed setting is adopted between the semi-circular rectangular grooves (8) and the water delivery pipe (4).

6. The energy-saving mold temperature controller for plastic products according to claim 5, characterized in that, Sliding parts are respectively arranged at the four corners of the bottom of the mold temperature housing (1). The sliding parts are universal wheels (9), and the tops of the universal wheels (9) are fixedly connected with the mold temperature housing (1).