Umbrella manufacturing equipment capable of moving plastic umbrella cover
The described device automates umbrella transfer using vacuum and air pressure systems, addressing the lack of automation in existing processes to prevent damage and improve efficiency.
Patent Information
- Application Number
- CN202422258942.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The lack of a fully automatic device in the prior art to realize the solution of moving from the station to the storage bin after the plastic umbrella is fixed, resulting in inefficient production.
An umbrella making device including a base, a robotic arm, a beam and an adsorption plate is designed. The vacuum generator and a blowing device are used to realize automatic adsorption and blowing of the umbrella surface, and fully automatic movement and storage are achieved through the rotation and movement of the robotic arm.
The fully automated movement and storage of plastic umbrellas are realized, production efficiency is improved, and the risk of off-line in manual operations is avoided.
Smart Images
Figure CN223099781U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of umbrella-making equipment with a movable plastic umbrella surface, in particular to umbrella-making equipment with a movable plastic umbrella surface. Background Technique
[0002] The manufacture of plastic umbrellas involves many aspects, including design, material selection, production processes, etc., to ensure the functionality, durability and aesthetics of the umbrellas.
[0003] The production process of plastic umbrellas includes multiple steps such as cutting, sewing, assembling, etc. First, the umbrella surface material is cut according to the design, and then the umbrella surface is connected to the umbrella ribs through sewing. However, the sewn umbrella surface has the risk of thread shedding and cannot be fully automated. Therefore, the plastic can be cut into a one-piece type and then thermally pressed and shaped. After heat dissipation, umbrella straps are attached and a series of operations are completed, and then it is stored in the warehouse. However, there is currently a lack of a device that can automatically move the shaped and prepared plastic umbrellas from the work position to the storage warehouse. Content of the Utility Model
[0004] The purpose of the utility model is to provide an umbrella-making device with a movable plastic umbrella surface to solve the defects mentioned in the above background technique.
[0005] To achieve the above purpose, an umbrella-making device with a movable plastic umbrella surface is provided, including: a base, a robotic arm, a cross beam, and a suction plate. It is characterized in that: an installation groove is opened on the upper surface of the base, a positioning plate is fixedly connected in the installation groove, the positioning plate is in the structure of a regular pyramid, a through hole is opened at the tip of the pyramid of the positioning plate, and the through hole is in the structure of a cylinder. A robotic arm seat is arranged on the upper surface of the base, a rotating table is fixedly installed on the robotic arm seat, the robotic arm is fixedly installed on the rotating table, a rotating shaft is arranged on the robotic arm, the top end of the robotic arm is fixedly connected to the cross beam, the cross beam is in the structure of a square and is a hollow structure, the suction plate is fixedly connected to the cross beam, the suction plate is in the structure of a regular pyramid, a blowing device and a fixed seat are fixedly installed in the cross beam, a suction device is installed on the fixed seat, a plurality of through holes are opened on the lower wall of the cross beam, a plurality of suction holes and blowing holes are opened on the surface of the suction plate, the suction device is connected to the suction holes through a suction hose, and the suction hose passes through the through holes to connect the suction device and the suction holes. The blowing device is connected to the blowing holes through a blowing hose, and the blowing hose passes through the through holes to connect the blowing device and the blowing holes.
[0006] Further, the interior of the base is of a hollow structure. The base and the positioning plate form a cavity, and a fixing seat is fixedly installed in the cavity. An air suction device is fixed on the fixing seat. A plurality of air suction holes are provided on the upper surface of the positioning plate. The air suction device is connected to the air suction holes through an air suction hose.
[0007] Further, the air suction device is a vacuum generator. The number of vacuum generators in the cross beam is the same as the number of air suction holes on the surface of the adsorption plate, and the number of vacuum generators on the fixing seat is the same as the number of air suction holes on the surface of the positioning plate.
[0008] Further, the base is of a square structure, and the installation groove opened in the middle of the upper surface of the base is of a regular polygon structure.
[0009] Further, the air blowing device includes: an air blowing pipe, a hollow air shaft, a solid support shaft, and an air inlet nozzle. Shaft holes are opened on both side walls of the air blowing pipe. The hollow air shaft is inserted into one side of the shaft hole through a support bearing, and the solid support shaft is inserted into the shaft hole on the other side through a support bearing. Fixed shafts are provided at the outer ends of the hollow air shaft and the solid support shaft, and the fixed shafts are fixed on the inner wall of the cross beam. An air inlet nozzle is screwed on the outer wall of the hollow air shaft, and the air inlet nozzle is communicated with the inner cavity of the hollow air shaft. One end of an air inlet pipe is connected to the air inlet nozzle, and the other end of the air inlet pipe is connected outside the cross beam. A limiting member is sleeved on the outer wall of the solid support shaft.
[0010] Compared with the prior art, the beneficial effects of the present utility model are as follows: a rotatable robotic arm is used, and a rotating shaft is arranged in the middle of the robotic arm, which can complete up-and-down and left-and-right movements. An adsorption plate is installed on the robotic arm, and the adsorption plate is provided with an air suction device and an air blowing device, which can suck up the umbrella surface from the working station, rotate it to the storage bin, and then use the air blowing device to blow the umbrella surface off the adsorption plate, realizing the full-automatic mobile storage of the umbrella surface. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 is a schematic structural diagram of the present utility model;
[0012] Figure 2 is a schematic top view of the base structure of the present utility model.
[0013] Reference numerals in the figures: 1, base; 2, positioning plate; 3, robotic arm; 4, robotic arm seat; 5, rotating table; 6, rotating shaft; 7, cross beam; 8, adsorption plate; 9, fixing seat; 10, air suction device; 11, air suction hose; 12, air suction hole; 13, air blowing device; 14, air blowing hose; 15, air blowing hole; 16, air blowing pipe; 17, hollow air shaft; 18, solid support shaft; 19, limiting member; 20, air inlet nozzle; 21, air inlet pipe; 22, fixed shaft. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0014] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0015] Please refer to Figure 1 - Figure 2 , the present utility model provides an umbrella manufacturing device capable of moving a plastic umbrella surface. 1. An umbrella manufacturing device capable of moving a plastic umbrella surface, including: a base 1, a robotic arm 3, a cross beam 7, and a suction plate 8. The base 1 has a square structure. The installation groove opened in the middle of the upper surface of the base 1 has a regular hexagonal structure. An installation groove is opened on the upper surface of the base 1, and a positioning plate 2 is fixedly connected in the installation groove. The positioning plate 2 has a regular hexagonal pyramid structure. A through hole is opened at the tip of the positioning plate 2. The through hole has a cylindrical structure, which is consistent with the shape of the umbrella surface after shaping and will not damage the umbrella surface structure during subsequent movement.
[0016] A robotic arm base 4 is arranged on the upper surface of the base 1. A rotating table 5 is fixedly installed on the robotic arm base 4. The robotic arm 3 is fixedly installed on the rotating table 5. A rotating shaft 6 is arranged on the robotic arm 3. The top end of the robotic arm 3 is fixedly connected to the cross beam 7. The robotic arm 3 completes movement on the horizontal plane through the rotating table 5 and realizes up and down movement through the rotating shaft 6, so as to suck the umbrella surface from the base 1 and place it in the storage bin.
[0017] The cross beam 7 has a square structure and is a hollow structure. The suction plate 8 is fixedly connected to the cross beam 7. The suction plate 8 has a regular hexagonal pyramid structure. A blowing device 13 and a fixed seat 9 are fixedly installed in the cross beam 7. Six air blowing holes 15 are opened on the surface of the suction plate 8. The blowing device 13 is connected to the air blowing holes 15 through a blowing hose 14. The blowing hose 14 passes through the through hole to connect the blowing device 13 and the air blowing holes 15.
[0018] The blowing device 13 includes: a blow pipe 16, a hollow air shaft 17, a solid support shaft 18, and an air inlet nozzle 20. Shaft holes are provided on both side walls of the blow pipe 16. The hollow air shaft 17 is inserted into one side of the shaft hole through a support bearing, and the solid support shaft 18 is inserted into the shaft hole on the other side through a support bearing. Fixed shafts 22 are provided at the outer ends of the hollow air shaft 17 and the solid support shaft 18, and the fixed shafts 22 are fixed to the inner wall of the cross beam 7. An air inlet nozzle 20 is screwed onto the outer wall of the hollow air shaft 17. The air inlet nozzle 20 communicates with the inner cavity of the hollow air shaft 17. One end of an air inlet pipe 21 is connected to the air inlet nozzle 20, and the other end of the air inlet pipe 21 is connected outside the cross beam 7. A limiting member 19 is sleeved on the outer wall of the solid support shaft 18. Connect the air inlet pipe 21 to an air pump. The air flow enters the hollow air shaft 17 through the air inlet nozzle 20 and finally enters the inner cavity of the blow pipe 16. The high-pressure air flow flows out through the blow holes 15, and the air flow impacts the umbrella surface to blow the umbrella surface off the adsorption plate 8.
[0019] A suction device 10 is installed on the fixed seat 9. The suction device 10 is a vacuum generator. There are 18 vacuum generators arranged in the cross beam 7, and 18 suction holes 12 are provided on the surface of the adsorption plate 8.
[0020] A plurality of through holes are provided on the lower wall of the cross beam 7. 18 suction holes 12 are provided on the surface of the adsorption plate 8. The suction device 10 is connected to the suction holes 12 through a suction hose 11. The suction hose 11 passes through the through holes to connect the suction device 10 and the suction holes 12.
[0021] Specifically, the interior of the base 1 is of a hollow structure. The base 1 and the positioning plate 2 form a cavity. A fixed seat 9 is fixedly installed in the cavity. The suction device 10 is fixed on the fixed seat 9. 18 suction holes 12 are provided on the upper surface of the positioning plate 2. The suction device 10 is connected to the suction holes 12 through a suction hose 11. A suction device is arranged in the base 1. The suction device 10 is a vacuum generator, and there are 18 vacuum generators arranged in the base 1. Arranging the suction device 10 in the base 1 can adsorb the umbrella surface on the positioning plate 2 to ensure the accurate position of the umbrella surface for the manipulator 4 to drop and pick up.
[0022] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An umbrella-making device capable of moving a plastic umbrella surface, comprising: Base (1), robotic arm (3), cross beam (7) and adsorption plate (8), characterized in that: an installation groove is provided on the upper surface of the base (1), a positioning plate (2) is fixedly connected in the installation groove, the positioning plate (2) is in the structure of a regular pyramid, a through hole is provided at the tip of the pyramid of the positioning plate (2), the through hole is in the structure of a cylinder, a robotic arm base (4) is arranged on the upper surface of the base (1), a rotating table (5) is fixedly installed on the robotic arm base (4), the robotic arm (3) is fixedly installed on the rotating table (5), a rotating shaft (6) is arranged on the robotic arm (3), the top end of the robotic arm (3) is fixedly connected to the cross beam (7), the cross beam (7) is in the structure of a square and is of a hollow structure, the adsorption plate (8) is fixedly connected to the cross beam (7), the adsorption plate (8) is in the structure of a regular pyramid, a blowing device (13) and a fixing seat (9) are fixedly installed in the cross beam (7), an air suction device (10) is installed on the fixing seat (9), a plurality of through holes are provided on the lower wall of the cross beam (7), a plurality of air suction holes (12) and air blowing holes (15) are provided on the surface of the adsorption plate (8), the air suction device (10) is connected to the air suction holes (12) through an air suction hose (11), and the air suction hose (11) passes through the through holes to connect the air suction device (10) and the air suction holes (12), and the blowing device (13) is connected to the air blowing holes (15) through a blowing hose (14), and the blowing hose (14) passes through the through holes to connect the blowing device (13) and the air blowing holes (15).
2. The umbrella-making device capable of moving a plastic umbrella surface according to claim 1, wherein: The interior of the base (1) is of a hollow structure, the base (1) and the positioning plate (2) form a cavity, a fixing seat (9) is fixedly installed in the cavity, an air suction device (10) is fixedly installed on the fixing seat (9), a plurality of air suction holes (12) are provided on the upper surface of the positioning plate (2), and the air suction device (10) is connected to the air suction holes (12) through an air suction hose (11).
3. The umbrella-making device capable of moving a plastic umbrella surface according to claim 2, characterized in that: The air suction device (10) is a vacuum generator, the number of vacuum generators in the cross beam (7) is the same as the number of air suction holes (12) on the surface of the adsorption plate (8), and the number of vacuum generators on the fixing seat (9) is the same as the number of air suction holes (12) on the surface of the positioning plate (2).
4. The umbrella-making device capable of moving a plastic umbrella surface according to claim 1, wherein: The base (1) is in the structure of a square, and the installation groove provided in the middle of the upper surface of the base (1) is in the structure of a regular polygon.
5. The umbrella-making device capable of moving a plastic umbrella surface according to claim 1, characterized in that: The air blowing device (13) includes: an air blowing pipe (16), a hollow air shaft (17), a solid support shaft (18), and an air inlet nozzle (20). Shaft holes are formed in both side walls of the air blowing pipe (16). The hollow air shaft (17) is inserted into one side of the shaft hole through a support bearing, and the solid support shaft (18) is inserted into the shaft hole on the other side through a support bearing. Fixed shafts (22) are arranged at the outer ends of the hollow air shaft (17) and the solid support shaft (18), and the fixed shafts (22) are fixed to the inner wall of the cross beam (7). An air inlet nozzle (20) is screwed on the outer wall of the hollow air shaft (17), and the air inlet nozzle (20) communicates with the inner cavity of the hollow air shaft (17). One end of an air inlet pipe (21) is connected to the air inlet nozzle (20), and the other end of the air inlet pipe (21) is connected outside the cross beam (7). A limiting member (19) is sleeved on the outer wall of the solid support shaft (18).