Rapid welding device for plastic cable tie for automobile
The described device facilitates precise and stable welding of plastic tie bands by using a workbench, positioning seat, and anti-loosening mechanism to ensure accurate alignment and secure holding, addressing the imprecision and instability in existing methods.
Patent Information
- Application Number
- CN202422329444.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing plastic cable tie welding devices for automobiles are not easy to control the welding range when placed, and are easily loose, resulting in low accuracy.
The design of scale marks, anti-loosening components and iron sheets is adopted. The position of the cable tie is accurately adjusted through the scale marks. The anti-loosening components clamp the cable tie, and the iron sheet prevents friction and loosens. Accurate welding is achieved in combination with an ultrasonic welding machine.
Accurate control of the welding range is achieved, avoiding loosening of the cable ties during welding and improving welding accuracy.
Smart Images
Figure CN223099985U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rapid welding of plastic cable ties, in particular to a rapid welding device for plastic cable ties used in automobiles. Background Technique
[0002] The rapid welding device for plastic cable ties used in automobiles is especially for the welding of plastic nylon cable ties. An ultrasonic welding device can be adopted. The ultrasonic welding device realizes the welding of plastic materials by using ultrasonic vibration. The specific process includes energy conversion (the ultrasonic generator converts electrical energy into high-frequency mechanical vibration energy), energy transmission (the converted mechanical vibration is transmitted to the material to be welded through the welding head), material melting (the ultrasonic vibration energy makes the surface molecules of the material vibrate more violently, resulting in a local temperature rise and melting), pressure fusion (the welding head applies a certain pressure to fuse the melted material), and cooling and solidification (the melted material cools and solidifies under ultrasonic vibration to form a firm weld).
[0003] When the rapid welding device for plastic cable ties used in automobiles is in use, two plastic cable ties need to be placed on the support structure. However, it is not easy to control the welding range during placement, which increases the burden on the user. Moreover, it is easy to loosen during placement, with low accuracy, and there are certain deficiencies. Content of the Utility Model
[0004] The utility model aims to solve the problems existing in the prior art or related technologies.
[0005] Therefore, the technical solution adopted by the utility model is as follows: a rapid welding device for plastic cable ties used in automobiles, including a workbench, an ultrasonic welding machine, a placement seat, an anti-loosening component, an iron sheet, and a fixing component. The ultrasonic welding machine is arranged on the workbench. The placement seat is placed on the top of the workbench. A scale line is arranged on the top of the placement seat. The anti-loosening component includes a screw rod threadedly connected to the placement seat, a knob screwed to the front end of the screw rod, a clamping rod bearing-connected to the screw rod, and a plurality of springs arranged at the front end of the clamping rod. The iron sheet is placed on the top of the placement seat. The fixing component is arranged on the workbench.
[0006] Preferably, a welding groove for placing plastic cable ties is arranged on the top of the placement seat, and grooves for cooperating with the fixing component are respectively opened on both sides of the placement seat.
[0007] Preferably, a rotating seat for rotation is arranged on the screw rod, and the rotating seat is hexagonal.
[0008] Preferably, a plurality of limiting rods are arranged at the front end of the clamping rod, and all the plurality of limiting rods penetrate through the placement seat.
[0009] Preferably, the thickness of the iron sheet is the same as that of the plastic cable tie.
[0010] Preferably, the fixing component includes a fixing plate disposed on the top end of the workbench, a through hole opened on the fixing plate, and a bolt passing through the through hole and threadedly connected to the workbench.
[0011] By adopting the above technical solutions, the beneficial effects obtained by the present utility model are as follows: By setting the scale line, the anti-loosening component and the iron sheet, the effect of accurately controlling the welding range is achieved without affecting the use of the rapid welding device, so as to be convenient for use. At the same time, loosening during welding is avoided, and the accuracy is greatly improved. During use, the user can align the iron sheet with the appropriate scale line. After alignment, place the first plastic tie on the placement seat, and make the end of the first plastic tie fit against the side of the iron sheet for alignment. At the same time, after fitting, it can be avoided that the first plastic tie loosens due to friction when moving the second plastic tie. Then, the second plastic tie can be placed on the top of the first plastic tie, and referring to the scale line, the overlapping part of the two plastic ties can be accurately adjusted, so as to accurately control the welding range. After adjustment, the knob and the screw of the anti-loosening component can be rotated. The rotating screw will push the clamping rod to move horizontally, and then the two plastic ties can be clamped by the clamping rod to avoid loosening during welding and with high accuracy. After that, the screw in the knob can be removed. After removal, the screw and the knob are separated, and then the screw is rotated through the rotating seat until the screw completely disengages from the placement seat, and then the anti-loosening component can be removed for maintenance and replacement of the anti-loosening component. Description of the Drawings
[0012] Figure 1 is a schematic structural view of the present utility model;
[0013] Figure 2 of the present utility model Figure 1 is a schematic structural view of the placement seat and the anti-loosening component in the present utility model;
[0014] Figure 3 of the present utility model Figure 2 is a cross-sectional schematic view of the placement seat part and the anti-loosening component in the present utility model.
[0015] Reference Signs:
[0016] 100, workbench;
[0017] 200, ultrasonic welding machine;
[0018] 300, placement seat; 301, scale line;
[0019] 400, anti-loosening component; 401, screw; 402, rotating seat; 403, knob; 404, clamping rod; 405, limiting rod; 406, spring;
[0020] 500, iron sheet;
[0021] 600, fixing component; 601, fixing plate; 602, through hole; 603, bolt. Detailed implementation manners
[0022] To make the objectives, technical solutions and advantages of the present utility model clearer and more obvious, the present utility model will be further described in detail below in combination with the detailed implementation manners and with reference to the accompanying drawings. It should be noted that, without conflict, the embodiments of the present utility model and the features in the embodiments may be combined with each other.
[0023] Some embodiments of the present utility model will be described below in combination with the accompanying drawings to provide a rapid welding device for plastic cable ties for automobiles.
[0024] Embodiment 1:
[0025] Refer to Figures 1 - 3 , which is the first embodiment of the present utility model. This embodiment provides a rapid welding device for plastic cable ties for automobiles, including a workbench 100, an ultrasonic welding machine 200, a placement seat 300, an anti-loosening component 400, an iron sheet 500 and a fixing component 600.
[0026] Specifically, the ultrasonic welding machine 200 is arranged on the workbench 100. During use, the ultrasonic welding machine 200 can use ultrasonic vibration to realize the welding of plastic cable ties.
[0027] Specifically, the placement seat 300 is placed on the top of the workbench 100. A scale line 301 is provided on the top of the placement seat 300. A welding groove for placing plastic cable ties is provided on the top of the placement seat 300. Grooves for cooperating with the fixing component 600 are respectively formed on both sides of the placement seat 300. During use, plastic cable ties can be placed in the welding groove, and the scale line 301 facilitates adjusting the overlapping part of the two plastic cable ties.
[0028] Specifically, the anti-loosening component 400 includes a screw rod 401 threadedly connected to the storage seat 300, a knob 403 screwed to the front end of the screw rod 401, a clamping rod 404 bearing-connected to the screw rod 401, and a plurality of springs 406 provided at the front end of the clamping rod 404. A rotating seat 402 for rotation is provided on the screw rod 401, and the rotating seat 402 is hexagonal. During use, the knob 403 of the anti-loosening component 400 can be rotated. The rotating knob 403 can push the clamping rod 404 to move horizontally through the screw rod 401, so that the two plastic ties can be clamped by the clamping rod 404 to avoid loosening during welding, with high precision. Among them, the elasticity of the spring 406 can squeeze the clamping rod 404 to facilitate the clamping rod 404 to fix the plastic tie. When disassembly is required, the screw in the knob 403 can be removed. After disassembly, the screw rod 401 and the knob 403 are separated, and then the screw rod 401 is rotated through the rotating seat 402 until the screw rod 401 is completely separated from the storage seat 300, so that the anti-loosening component 400 can be disassembled for the maintenance and replacement of the anti-loosening component 400.
[0029] Further, a plurality of limiting rods 405 are provided at the front end of the clamping rod 404. The plurality of limiting rods 405 all penetrate through the storage seat 300. During use, the plurality of limiting rods 405 can move on the storage seat 300 to play a limiting role and improve stability.
[0030] Specifically, the iron sheet 500 is placed on the top of the storage seat 300. The thickness of the iron sheet 500 is the same as that of the plastic tie. During use, the iron sheet 500 can be aligned with the appropriate scale line 301. After alignment, the first plastic tie is placed on the storage seat 300, and the end of the first plastic tie is attached to the side of the iron sheet 500 for alignment. At the same time, after attachment, it can be avoided that the first plastic tie loosens due to friction when moving the second plastic tie.
[0031] Specifically, the fixing component 600 is arranged on the workbench 100. The fixing component 600 includes a fixing plate 601 arranged on the top of the workbench 100, a through hole 602 opened on the fixing plate 601, and a bolt 603 passing through the through hole 602 and threadedly connected to the workbench 100. During use, the fixing plate 601 can be pressed against the storage seat 300. After pressing, the bolt 603 is passed through the through hole 602 and threadedly connected to the workbench 100 to facilitate the installation and disassembly of the storage seat 300.
[0032] Working principle and usage process of the present utility model: During use, the user can align the iron sheet 500 with the appropriate scale line 301. After alignment, place the first plastic tie on the placement seat 300, and attach the end of the first plastic tie to the side of the iron sheet 500 for alignment. At the same time, after attachment, it can prevent the first plastic tie from loosening due to friction when moving the second plastic tie. Then, place the second plastic tie on the top of the first plastic tie and refer to the scale line 301 to precisely adjust the overlapping part of the two plastic ties, thereby precisely controlling the welding range. After adjustment, rotate the knob 403 of the anti-loosening component 400. The rotating knob 403 can push the clamping rod 404 to move horizontally through the screw rod 401, so as to clamp the two plastic ties by the clamping rod 404 to prevent loosening during welding, with high precision.
[0033] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the claims and their equivalents.
Claims
1. A rapid welding device for plastic cable ties used in automobiles, characterized in that, Including: Workbench (100); Ultrasonic welding machine (200), disposed on the workbench (100); Placement seat (300), placed on the top of the workbench (100), and scale lines (301) are provided on the top of the placement seat (300); Anti-loosening component (400), including a screw rod (401) threadedly connected to the placement seat (300), a knob (403) screwed to the front end of the screw rod (401), a clamping rod (404) bearing-connected to the screw rod (401), and a plurality of springs (406) provided at the front end of the clamping rod (404); Iron sheet (500), placed on the top of the placement seat (300); Fixing component (600), disposed on the workbench (100).
2. The rapid welding device for plastic cable ties for automobiles according to claim 1, wherein A welding groove for placing plastic ties is provided on the top of the placement seat (300), and grooves for cooperating with the fixing component (600) are respectively opened on both sides of the placement seat (300).
3. A rapid welding device for plastic cable ties used in automobiles according to claim 1, characterized in that, A rotating seat (402) for rotation is provided on the screw rod (401), and the rotating seat (402) is hexagonal in shape.
4. A rapid welding device for plastic cable ties used in automobiles according to claim 1, characterized in that, A plurality of limiting rods (405) are provided at the front end of the clamping rod (404), and all the plurality of limiting rods (405) penetrate through the placement seat (300).
5. A rapid welding device for plastic cable ties used in automobiles according to claim 1, characterized in that, The thickness of the iron sheet (500) is the same as that of the plastic tie.
6. The rapid welding device for plastic cable ties for automobiles according to claim 1, characterized in that, The fixing component (600) includes a fixing plate (601) disposed on the top of the workbench (100), a through hole (602) opened on the fixing plate (601), and a bolt (603) passing through the through hole (602) and threadedly connected to the workbench (100).