High-elastic wear-resistant jacquard fabric
The high elasticity and durability fabric design with embedded elastic ridges and air vents addresses the issue of deformation in high-pressure textiles by maintaining resilience and extending the lifespan and comfort of cushions.
Patent Information
- Application Number
- CN202422115056.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-29
AI Technical Summary
Jacquard fabrics are prone to deformity and difficult to recover after being pressed by external forces for a long time, resulting in a shorter service life and reduced comfort.
The structure design of the buffer layer, elastic convex strips and jacquard layer is adopted. The buffer layer is interwoven into plain weaves of pure cotton yarn, the elastic convex strips are interwoven into twill polyester cotton cloth, and the jacquard layer is interwoven into plain weaves of pure cotton yarn, which improves the elasticity and wear resistance of the fabric through breathable holes and groove designs.
It improves the elasticity and wear resistance of the fabric, so that it can be restored in time after long-term pressure, and increases the comfort of use and the service life of textiles.
Smart Images
Figure CN223100167U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabrics, and more specifically, to a highly elastic and wear-resistant jacquard fabric. Background Art
[0002] A jacquard fabric refers to a fabric in which a jacquard machine is used on the surface of the fabric to form a pattern that improves the aesthetic degree. This kind of jacquard fabric is widely used and is often used in the production of household textiles.
[0003] When the fabric is made into textiles such as sofa or chair cushions that are extremely vulnerable to external forces, after being used under long-term external forces, the fabric will deform. If the fabric has insufficient resilience, it will be difficult to recover after being pressed and deformed, resulting in the fabric becoming shriveled and inelastic. Therefore, these fabrics that are under long-term pressure need to have good wear resistance and high elasticity to ensure that the textiles made of these fabrics can recover after deformation, thereby increasing the comfort during use and the service life of the textiles.
[0004] Therefore, a new solution is needed to increase the recovery ability of the jacquard fabric to improve its service life. Summary of the Utility Model
[0005] Aiming at the deficiencies existing in the prior art, the purpose of the present utility model is to provide a highly elastic and wear-resistant jacquard fabric, which has high elasticity and a long service life.
[0006] The above technical purpose of the present utility model is achieved through the following technical solutions: A highly elastic and wear-resistant jacquard fabric, including a buffer layer. A groove one is opened on one side of the buffer layer. An elastic convex strip one is fixedly connected in the groove one. Cotton balls are filled inside the elastic convex strip one. A groove two is opened on the side of the buffer layer away from the elastic convex strip one. The horizontal projection of the groove two and the horizontal projection of the groove one cover the entire fabric. A jacquard layer is fixedly connected to the side of the buffer layer away from the elastic convex strip one. Ventilation holes are opened through the buffer layer.
[0007] The present utility model is further provided that: The buffer layer is woven from pure cotton yarns. The knitting structure of the buffer layer is set as plain weave. The thickness of the buffer layer is set to 2.5 mm - 3 mm.
[0008] The present utility model is further provided that: The elastic convex strip one is composed of a polyester-cotton blended fabric woven from polyester-cotton core-spun yarns. The tissue pattern of the elastic convex strip one is set as twill. The polyester-cotton core-spun yarn is formed by twisting a polyester filament as the core yarn and wrapping it with a kapok yarn twisted with kapok fibers.
[0009] The present utility model is further provided that: The elastic convex strip one is composed of a double-layer polyester-cotton blended fabric.
[0010] The present utility model is further configured such that: the jacquard layer is woven from pure cotton yarns formed by twisting cotton fibers, and the knitting structure of the jacquard layer is set as plain weave.
[0011] The present utility model is further configured such that: the thickness of the jacquard layer is set to be 0.8 mm - 1.2 mm.
[0012] In summary, the present utility model has the following beneficial effects: the present utility model is structurally provided with a buffer layer, a first elastic rib and a jacquard layer, which increases the elasticity of the present utility model, so that the textile made of the present utility model has extremely high elasticity, enabling the present utility model to recover in time even after being pressed for a long time. In terms of materials, polyester fibers with relatively high elasticity and cotton fibers with good air permeability and moisture absorption are used as the main materials, which improves the overall performance of the fabric, enhances the durability of the fabric and increases the wearing comfort of the textile made of the fabric. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 is a structural schematic diagram of the present utility model Figure 1 ;
[0014] Figure 2 is a sectional view of the polyester-cotton core-spun yarn in the present utility model.
[0015] In the figure: 1, buffer layer; 2, first elastic rib; 3, jacquard layer; 4, cotton ball; 5, air hole; 6, polyester-cotton core-spun yarn; 61, polyester filament; 62, wood cotton yarn. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] The present utility model will be described in detail below with reference to the accompanying drawings and embodiments.
[0017] Embodiment: A highly elastic and wear-resistant jacquard fabric, such as Figure 1 、 Figure 2As shown in the figure, it includes a buffer layer 1. On one side of the buffer layer 1, a first groove is pressed by a hot press. Inside the first groove, a first elastic convex strip 2 is fixedly connected by a hot melt bonding machine. Inside the first elastic convex strip 2, a cotton ball 4 is filled to improve the elasticity of the first elastic convex strip. Through the setting of the first elastic convex strip 2 and the filling of the cotton ball 4 inside the first elastic convex strip 2, the elasticity of the present utility model is increased, thereby providing a certain deformation threshold for the contact between the present utility model and external substances to form a buffer area, further improving the wear resistance of the present utility model. On the side of the buffer layer 1 away from the first elastic convex strip 2, a second groove is provided. The horizontal projection of the second groove and the horizontal projection of the first groove cover the entire fabric. The first groove and the second groove completely cover the outer surface of the present utility model. The purpose of this setting is to reduce the mass of the present utility model while greatly improving the overall elasticity of the fabric by setting the second groove and the first groove that cover the entire fabric, ensuring that the fabric can also recover by its extremely high elasticity under long-term external pressure. On the side of the buffer layer 1 away from the first elastic convex strip 2, a jacquard layer 3 is fixedly connected. Through a laser drilling machine, a ventilation hole 5 penetrating the buffer layer 1 is provided. Through the setting of the ventilation hole 5, external air can flow into the fabric interior, increasing the air circulation of the fabric while also increasing the overall elasticity of the fabric.
[0018] As Figure 1 , Figure 2 shown in the figure, the buffer layer 1 is made of pure cotton fibers twisted into pure cotton yarns by a twisting machine and then interwoven by a water jet loom. The knitting structure of the buffer layer 1 is set as plain weave. The thickness of the buffer layer 1 is set to 2.5 mm - 3 mm to ensure that after the first groove and the second groove are opened by a press, the buffer layer 1 has a relatively high thickness and will not cause the structure to be loose due to the fabric being too thin, nor will the depth of the first groove and the second groove be insufficient and the elasticity be insufficient, ensuring that the buffer layer 1 itself has relatively thick elasticity and pressure resistance. The buffer layer 1 made of pure cotton yarns twisted from pure cotton fibers not only makes the buffer layer 1 have good air permeability and moisture absorption, but also makes the buffer layer 1 have better elasticity, enabling the present utility model to have a relatively high elastic deformation degree through the relatively thick buffer layer 1 when subjected to external pressure, so that the present utility model is not easily deformed after long-term use.
[0019] As Figure 1 , Figure 2As shown, the first elastic rib 2 is composed of polyester-cotton core-spun yarn 6 woven by a water jet loom. The organization of the first elastic rib 2 is set as twill to endow the first elastic rib 2 with a certain tensile resistance. The polyester-cotton core-spun yarn 6 is made of polyester filament 61 as the core yarn and cotton yarn 62 made of kapok fiber twisted around it. After using a vertical core-spun yarn machine to make the polyester-cotton core-spun yarn 6 from the polyester filament 61 and the cotton yarn 62, the water jet loom is used to weave it into polyester-cotton cloth. The first elastic rib 2 is composed of a double-layer polyester-cotton cloth woven by the polyester-cotton core-spun yarn 6. During the process of weaving the first elastic rib 2, first place the cotton balls 4 on one layer of polyester-cotton cloth, and then use another piece of polyester-cotton cloth to sew them together through a sewing machine in a way that the cotton balls 4 are staggered by the sewing thread. Subsequently, cut it to form the first elastic rib 2 filled with cotton balls 4. The first elastic rib 2 made of the polyester-cotton core-spun yarn 6 not only meets the elastic requirements of the material, but also increases the air permeability and wear resistance of the fabric. In addition, the filling of the cotton balls 4 further improves the elasticity of the first elastic rib 2.
[0020] As Figure 1 , Figure 2 shown, the jacquard layer 3 is woven by a water jet loom using pure cotton yarn made by twisting pure cotton fibers through a twisting machine. The weaving organization of the jacquard layer 3 is set as plain weave to make the jacquard layer 3 have a stable connection structure. The thickness of the jacquard layer 3 is set to 0.8mm - 1.2mm to endow the jacquard layer 3 with better wear resistance. Some decorative patterns can be woven on the jacquard layer 3 by a jacquard machine to improve the beauty of the fabric. At the same time, pure cotton yarn is selected as the material to improve the touch of the fabric and increase the comfort of using this utility model.
[0021] As Figure 1 , Figure 2 shown, during the process of making this utility model, the pure cotton yarn is woven into the buffer layer 1 and the jacquard layer 3 by a water jet loom. The fabric woven by the pure cotton yarn is multi-layered and adhesively bonded to each other by a hot melt bonding machine to limit the thickness of the buffer layer 1 between 2.5mm - 3mm and the thickness of the jacquard layer 3 within 0.8mm - 1.2mm. Then, a first groove and a second groove are respectively pressed on both sides of the buffer layer 1 by a hot press. When the single-layer polyester-cotton cloth required for weaving the first elastic rib 2 with the polyester-cotton core-spun yarn 6 in a twill pattern is woven, first place the cotton balls 4 on one layer of polyester-cotton cloth, and then use another piece of polyester-cotton cloth to sew them together through a sewing machine in a way that the cotton balls 4 are staggered by the sewing thread. Subsequently, cut it to form the first elastic rib 2 filled with cotton balls 4. Then, use a laser drilling machine to open the ventilation holes 5 penetrating the buffer layer 1. Finally, bond the first elastic rib 2 and the jacquard layer 3 at the corresponding positions on the buffer layer 1 by a hot melt bonding machine, and finally complete this utility model with high elasticity and high wear resistance.
[0022] The above are only the preferred embodiments of the present utility model, and the protection scope of the present utility model is not limited to the above embodiments. All technical solutions falling within the concept of the present utility model belong to the protection scope of the present utility model. It should be noted that for those of ordinary skill in the art, several improvements and refinements made without departing from the principle of the present utility model should also be regarded as within the protection scope of the present utility model.
Claims
1. High-elastic wear-resistant jacquard fabric, including a buffer layer (1), characterized in that: One side of the buffer layer (1) is provided with a first groove, and an elastic rib (2) is fixedly connected inside the first groove. A cotton ball (4) is filled inside the elastic rib (2). A second groove is provided on the side of the buffer layer (1) away from the elastic rib (2). The horizontal projection of the second groove and the horizontal projection of the first groove cover the entire fabric. A jacquard layer (3) is fixedly connected to the side of the buffer layer (1) away from the elastic rib (2). Ventilation holes (5) are provided through the buffer layer (1).
2. The highly elastic and wear-resistant jacquard fabric according to claim 1, characterized in that: The buffer layer (1) is woven from pure cotton yarns. The knitting structure of the buffer layer (1) is set as plain weave. The thickness of the buffer layer (1) is set to 2.5 mm - 3 mm.
3. The highly elastic and wear-resistant jacquard fabric according to claim 1, characterized in that: The elastic rib (2) is composed of polyester-cotton calico woven from polyester-cotton core-spun yarn (6). The organization mode of the elastic rib (2) is set as twill. The polyester-cotton core-spun yarn (6) is formed by twisting a polyester filament (61) as the core yarn and wrapping it with kapok fiber-twisted kapok yarn (62).
4. The highly elastic and wear-resistant jacquard fabric according to claim 3, characterized in that: The elastic rib (2) is composed of double-layer polyester-cotton calico.
5. The highly elastic and wear-resistant jacquard fabric according to claim 1, wherein: The jacquard layer (3) is woven from pure cotton yarns twisted from cotton fibers. The knitting structure of the jacquard layer (3) is set as plain weave.
6. The highly elastic and wear-resistant jacquard fabric according to claim 5, wherein: The thickness of the jacquard layer (3) is set to 0.8 mm - 1.2 mm.