Suction-type sewer scavenger frame for rail and rail vehicle
The rail-mounted vacuum cleaner vehicle frame design addresses weight and space constraints by connecting frames with enhanced structural elements, improving stability and reducing weight, thus facilitating easier installation and operation of operational components.
Patent Information
- Application Number
- CN202421813501.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-07-30
AI Technical Summary
The existing rail-suction truck frames have excessive weight and small and inconvenient installation space for work devices due to the use of large-section through-type main beams.
The front frame and the rear frame are connected by the first box beam assembly, the connecting transition beam assembly and the main beam assembly, and the components are reinforced. The design is reasonable, and the frame is enhanced to enhance the bending and torsional resistance of the frame, providing sufficient installation space and load wealth.
Effectively reduce frame weight, reduce manufacturing costs, improve frame stability and service life, and facilitate the installation and operation of working devices.
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Figure CN223100708U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of the design and manufacture of sewage suction truck frames, and particularly relates to a sewage suction truck frame for tracks and a rail vehicle. Background Art
[0002] The sewage suction truck frame for tracks is the basic structure of the sewage suction truck, mainly used for installing operating devices such as a dust removal system, a conveyor belt, a working device, an auxiliary device, and a driver's cab, and capable of transmitting traction force, braking force, and the acting force required for the operation of the working device. It is an important load-bearing component of the sewage suction truck. Therefore, strict requirements are imposed on the design structure and frame strength of the sewage suction truck frame.
[0003] In the prior art, the two outer sides of the sewage suction truck frame usually adopt large-section through-type main beams. The sewage suction truck frame manufactured with this structure has problems such as excessive weight, narrow installation space for operating devices, and inconvenient operation of operating devices. Summary of the Invention
[0004] To solve one of the above technical defects, a sewage suction truck frame for tracks and a rail vehicle are provided in an embodiment of the present application.
[0005] According to the first aspect of the embodiment of the present application, a sewage suction truck frame for tracks is provided, which is used in cooperation with a sewage suction device, and includes: a front frame and a rear frame, which are sequentially connected together through a first box girder assembly, a connecting transition beam assembly, and a main beam assembly; at least one group of transverse circular tube components for installing the sewage suction device are arranged on the first box girder assembly; the top of the first box girder assembly is connected to the top of the transition beam assembly through a strengthening assembly.
[0006] Preferably, the front frame includes a mounting component and an outer frame component; the outer frame component includes two first longitudinal beams arranged in parallel, and the mounting component is connected between the two first longitudinal beams; the rear ends of the two first longitudinal beams are both connected with first support inclined beams inclined inwards, and the front end of the first box girder assembly is connected to the mounting component after passing through the gap between the two first support inclined beams.
[0007] More preferably, the mounting component includes a front mounting seat and a front bolster beam sequentially connected between the two first longitudinal beams, and a front buffer beam is connected between the front mounting seat and the front bolster beam; a front hinge seat and two symmetrically arranged outwardly extending front bending beams are mounted on the front side of the front mounting seat, and the two front bending beams are respectively arranged on the transverse two sides of the front hinge seat; the outer ends of the two front bending beams are respectively connected to the front ends of the two first longitudinal beams.
[0008] More preferably, the first box girder assembly further includes a first upper cover plate and a first lower cover plate. The middle part of the first lower cover plate is convex upward. The front part of the first upper cover plate extends towards the front part of the first lower cover plate, and the distance between the front part of the first upper cover plate and the front part of the first lower cover plate is the same as the height of the front frame. Two first webs are arranged in parallel along the longitudinal direction between the first upper cover plate and the first lower cover plate. The front ends of the first upper cover plate, the first lower cover plate and the two first webs are all connected to the rear side of the front bolster. The transverse circular tube member is arranged above the middle part of the first lower cover plate, and both ends of the transverse circular tube member penetrate through the two first webs respectively.
[0009] More preferably, support partition plates are arranged on both sides of the transverse circular tube member. The support partition plates are in close contact with the inner wall of the space formed between the first upper cover plate, the first lower cover plate and the two first webs.
[0010] Preferably, the connecting transition beam assembly includes two connecting transition members symmetrically arranged on both sides of the rear part of the first box girder assembly. Each connecting transition member includes a transition member and a connecting member arranged above the transition member. The transition member includes a second upper cover plate and a second lower cover plate, and the second upper cover plate and the second lower cover plate are connected together by two second webs arranged front and back. The rear side of the second web arranged at the rear is connected to the main beam assembly. The connecting member includes two third webs arranged front and back on the top of the second upper cover plate, and the tops of the two third webs are connected together by a third upper cover plate. One ends of the second upper cover plate, the second lower cover plate, the two second webs, the two third webs and the third upper cover plate close to the first box girder assembly are all connected to the outer wall of the rear part of the first web.
[0011] More preferably, the strengthening component includes an upper frame and strengthening vertical beam members disposed at the bottom of the upper frame; the upper frame includes two second longitudinal beams arranged in parallel, the front ends of the two second longitudinal beams are connected by a first strengthening cross beam, the middle parts of the two second longitudinal beams are connected by a second strengthening cross beam, the middle part of the first strengthening cross beam and the middle part of the second strengthening cross beam are connected by a third longitudinal beam; a fourth longitudinal beam is connected to the middle part at the rear side of the second strengthening cross beam, and both ends between the rear end of the fourth longitudinal beam and the rear ends of the two second longitudinal beams are connected by second support diagonal beams; the strengthening vertical beam members include at least one first strengthening vertical beam disposed in the middle at the bottom of the first strengthening cross beam, third support diagonal beams inclined towards the first strengthening vertical beam disposed at both ends at the bottom of the first strengthening cross beam, a second strengthening vertical beam disposed in the middle at the bottom of the second strengthening cross beam, and a third strengthening vertical beam disposed at the bottom of the rear end of the fourth longitudinal beam; the bottom ends of the first strengthening vertical beam, the second strengthening vertical beam and the third strengthening vertical beam are all connected to the top of the first upper cover plate; the lower ends of the two third support diagonal beams are respectively connected to the outer sides of the tops of the two first webs; fourth strengthening vertical beams are disposed at the bottom of the rear ends of the two second longitudinal beams; the bottom ends of the two fourth strengthening vertical beams are respectively connected to the outer sides of the tops of the two third upper cover plates.
[0012] More preferably, a first groove is provided at one end of the third upper cover plate away from the first box beam assembly; the bottom of the fourth strengthening vertical beam is welded in the first groove.
[0013] Preferably, the main beam assembly includes two H-shaped longitudinal beam members symmetrically arranged longitudinally, the front ends of the two H-shaped longitudinal beam members are connected to the outer sides of the corresponding two transition members; the H-shaped longitudinal beam member includes a fourth web, and an upper wing plate and a lower wing plate are respectively connected to the top and bottom of the fourth web; strengthening longitudinal rib plates are provided at the positions where the fourth web is connected to the upper wing plate and the lower wing plate.
[0014] More preferably, at least two cross beam members are evenly arranged between the two H-shaped longitudinal beam members; the cross beam member includes a rectangular cross beam, and a box-shaped cross beam is provided at the top of the rectangular cross beam; the box-shaped cross beam includes a fourth upper cover plate with a concave middle part, and two fifth webs are symmetrically connected below both sides of the fourth upper cover plate, and the bottoms of the two fifth webs are connected to the top of the rectangular cross beam; at least one strengthening cross rib plate is provided at both ends of the bottom of the rectangular cross beam; one ends of the rectangular cross beam, the fifth web, and the strengthening cross rib plate close to the fourth web are all connected to the inner side of the fourth web.
[0015] Preferably, the rear part of the upper wing plate extends towards the rear part of the lower wing plate, and the distance between the rear part of the upper wing plate and the rear part of the lower wing plate is the same as the height of the rear frame; the rear frame is arranged between the rear parts of the two H-shaped longitudinal beam components.
[0016] More preferably, the rear frame includes a rear mounting seat arranged transversely, a rear bolster is connected to the front side of the rear mounting seat through a rear buffer beam; a rear hinge seat is installed on the rear side of the rear mounting seat, and two outwardly extending rear bending beams are symmetrically arranged on the rear side of the rear mounting seat, and the two rear bending beams are respectively arranged on the transverse two sides of the rear hinge seat; one ends of the rear bolster, the rear mounting seat, and the rear bending beam close to the corresponding fourth web are all connected to the inner side of the rear part of the fourth web.
[0017] More preferably, a support assembly is further arranged at the front end of the rear frame, and the support assembly is arranged between the two H-shaped longitudinal beam components; the support assembly includes a support frame, the top of the support frame is connected with a first support cross beam through a support vertical beam component; the support frame includes a second support cross beam and two parallel fifth longitudinal beams, and the front ends of the two fifth longitudinal beams penetrate through the middle of the second support cross beam; third support cross beams are arranged on the outer sides of the fifth longitudinal beams; the support vertical beam component includes two support vertical beams, and the two support vertical beams are respectively arranged on the tops of the two fifth longitudinal beams; both ends of the first support cross beam, the second support cross beam, and the third support cross beam are respectively connected to the inner sides of the two fourth webs; the rear ends of the two fifth longitudinal beams are connected to the front side of the rear bolster.
[0018] According to the second aspect of the embodiments of the present application, a rail vehicle is provided, including: a sewage suction device and a rail sewage suction vehicle frame as described in any one of the above; the sewage suction device includes a sewage suction assembly corresponding to the number and position of the transverse circular tube components, and the sewage suction assembly is installed in the corresponding transverse circular tube component.
[0019] In this application, the front frame and the rear frame are connected and reinforced through the first box girder, the connecting transition beam assembly and the main beam assembly. The designed structure is reasonable, strengthening the stiffness and strength of the overall frame, enhancing the bending and torsional resistance of the frame, and improving the stability of the overall frame structure. Compared with the prior art in which large-section through main beams are used on both outsides, the weight of the frame is effectively reduced, and the manufacturing cost and difficulty are lowered. At the same time, installation space and load capacity margin are provided for installing working devices on the frame, making the operation process of the working devices more convenient; the transverse circular tube component provides an installation position for the sewage suction device, enabling the sewage suction device to be stably arranged on the frame and facilitating the sewage suction operation; the strengthening assembly connects and reinforces the tops of the first box girder assembly and the transition beam assembly, improving the stability of the connection structure, making the frame more stable, capable of meeting the usage requirements for long-term operation, and having a long service life. Description of the Drawings
[0020] The drawings described herein are used to provide a further understanding of the present application, and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation to the present application. In the drawings:
[0021] Figure 1 is a schematic structural diagram of a frame of a sewage suction vehicle for rail use provided by an embodiment of the present application;
[0022] Figure 2 is a schematic structural diagram of the front frame of a frame of a sewage suction vehicle for rail use provided by an embodiment of the present application;
[0023] Figure 3 is a schematic structural diagram of the first box girder assembly of a frame of a sewage suction vehicle for rail use provided by an embodiment of the present application;
[0024] Figure 4 is a schematic structural diagram of the connecting transition beam assembly of a frame of a sewage suction vehicle for rail use provided by an embodiment of the present application;
[0025] Figure 5 is a schematic structural diagram of the strengthening assembly of a frame of a sewage suction vehicle for rail use provided by an embodiment of the present application;
[0026] Figure 6 is a schematic structural diagram of the H-shaped longitudinal beam component of the main beam assembly in a frame of a sewage suction vehicle for rail use provided by an embodiment of the present application;
[0027] Figure 7 is a schematic structural diagram of the cross beam component of the main beam assembly in a frame of a sewage suction vehicle for rail use provided by an embodiment of the present application;
[0028] Figure 8 is a schematic structural diagram of the rear frame of a frame of a sewage suction vehicle for rail use provided by an embodiment of the present application;
[0029] Figure 9 This is a schematic structural diagram of a support assembly for a sewage suction truck frame provided by an embodiment of the present application;
[0030] In the figure:
[0031] 10 is the front frame, 101 is the mounting component, 102 is the outer frame component, 1011 is the front mounting seat, 1012 is the front bolster, 1013 is the front buffer beam, 1014 is the front hinge seat, 1015 is the front bending beam, 1021 is the first longitudinal beam, 1022 is the first support diagonal beam;
[0032] 20 is the rear frame, 201 is the rear mounting seat, 202 is the rear hinge seat, 203 is the rear buffer beam, 204 is the rear bolster, 205 is the rear bending beam;
[0033] 30 is the first box girder assembly, 301 is the transverse circular tube component, 302 is the first upper cover plate, 303 is the first lower cover plate, 304 is the first web plate, 305 is the support partition;
[0034] 40 is the connecting transition beam assembly, 401 is the transition component, 402 is the connecting component, 4011 is the second upper cover plate, 4012 is the second lower cover plate, 4013 is the second web plate, 4021 is the third web plate, 4022 is the third upper cover plate, 40221 is the first groove;
[0035] 50 is the main beam assembly, 501 is the H-shaped longitudinal beam component, 502 is the cross beam component, 5011 is the fourth web plate, 5012 is the upper wing plate, 5013 is the lower wing plate, 5014 is the reinforcing longitudinal rib plate, 5015 is the connecting rib plate, 5021 is the rectangular cross beam, 5022 is the box-shaped cross beam, 5023 is the reinforcing cross rib plate, 50221 is the fourth upper cover plate, 50222 is the fifth web plate;
[0036] 60 is the strengthening assembly, 601 is the second longitudinal beam, 602 is the first strengthening cross beam, 603 is the second strengthening cross beam, 604 is the third longitudinal beam, 605 is the fourth longitudinal beam, 606 is the second support diagonal beam, 607 is the first strengthening vertical beam, 608 is the third support diagonal beam, 609 is the second strengthening vertical beam, 610 is the third strengthening vertical beam, 620 is the fourth strengthening vertical beam;
[0037] 70 is the support assembly, 701 is the support frame, 702 is the support vertical beam component, 703 is the first support cross beam, 7011 is the second support cross beam, 7012 is the fifth longitudinal beam, 7013 is the third support cross beam, 7021 is the support vertical beam;
[0038] 80 is the lifting seat assembly. Detailed implementation manners
[0039] In order to make the technical solutions and advantages in the embodiments of the present application clearer and more understandable, the following further details the exemplary embodiments of the present application with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than an exhaustive list of all embodiments. It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other.
[0040] In the present application, the longitudinal direction is the length direction of the rail vehicle, the transverse direction is the width direction of the rail vehicle, and the vertical or vertical direction is the height direction of the rail vehicle.
[0041] In the process of implementing the present application, the inventor found that it is an urgent problem to provide a rail sewage suction vehicle frame and a rail vehicle that can ensure the bending and torsion resistance performance of the frame while reducing the weight of the frame, and can provide sufficient installation space and load margin for the working device.
[0042] Figure 1 The structural schematic diagram of a rail sewage suction vehicle frame provided by an embodiment of the present application is as Figure 1 shown. In view of the above problems, in the embodiments of the present application, a rail sewage suction vehicle frame is provided, which is used in cooperation with a sewage suction device, and includes: a front frame 10 and a rear frame 20. The front frame 10 and the rear frame 20 are sequentially connected together through a first box beam assembly 30, a connecting transition beam assembly 40, and a main beam assembly 50; at least one group of transverse pipe components 301 for installing the sewage suction device is arranged on the first box beam assembly 30; the top of the first box beam assembly 30 and the top of the transition beam assembly 40 are connected together through a strengthening assembly 60.
[0043] In the present application, the front frame and the rear frame are connected and strengthened through the first box beam, the connecting transition beam assembly, and the main beam assembly. The design structure is reasonable, the stiffness and strength of the overall frame are strengthened, the bending and torsion resistance performance of the frame is enhanced, and the stability of the overall frame structure is improved. Compared with the prior art in which large-section through main beams are used on both outer sides, the weight of the frame is effectively reduced, the manufacturing cost and difficulty are reduced, and at the same time, installation space and load margin are provided for installing working devices on the frame, making the operation process of the working device more convenient; the transverse pipe components provide installation positions for the installation of the sewage suction device, so that the sewage suction device is stably arranged on the frame, facilitating sewage suction operations; the strengthening assembly connects and strengthens the tops of the first box beam assembly and the transition beam assembly, improves the stability of the connection structure, makes the frame more stable, can meet the use requirements of long-term operation, and has a long service life.
[0044] Specifically, a plurality of weight reduction holes are also arranged on the sewage suction vehicle frame. It can effectively reduce the self-weight of the frame, make it more lightweight and flexible, and save resources.
[0045] Specifically, both the front frame 10 and the rear frame 20 are single-layer beam frame structures, which occupy less space, have strong load-bearing capacity and uniform stress distribution. The first box beam assembly and the main beam assembly are both variable cross-section structures. The front frame and the rear frame are connected through the variable cross-section structure, enhancing the stability of the connection structure. More specifically, the widths of both the front frame 10 and the rear frame 20 are 3000 mm, which meet the requirements of the frame of the railway sewage suction vehicle and can be applied to the railway clearance.
[0046] Figure 2 The structure schematic diagram of the front frame of a sewage suction vehicle frame for railways provided by an embodiment of the present application is as Figure 2 shown. Further, the front frame 10 includes a mounting component 101 and an outer frame component 102; the outer frame component 102 includes two first longitudinal beams 1021 arranged in parallel, and the mounting component 101 is connected between the two first longitudinal beams 1021; the rear ends of the two first longitudinal beams 1021 are both connected with first support diagonal beams 1022 inclined inward, and the front end of the first box beam assembly 30 is connected to the mounting component 101 through the gap between the two first support diagonal beams 1022.
[0047] Furthermore, the mounting component 101 includes a front mounting seat 1011 and a front bolster 1012 connected in sequence between the two first longitudinal beams 1021, and a front buffer beam 1013 is connected between the front mounting seat 1011 and the front bolster 1012; a front hinge seat 1014 and two symmetrically arranged front bending beams 1015 extending outward are mounted on the front side of the front mounting seat 1011, and the two front bending beams 1015 are respectively arranged on the transverse two sides of the front hinge seat 1014; the outer ends of the two front bending beams 1015 are respectively connected to the front ends of the two first longitudinal beams 1021.
[0048] Specifically, both sides of the front buffer beam 1013 are connected to the corresponding two first longitudinal beams 1021 through first reinforcement cross beams; the rear parts of the two first longitudinal beams 1021 and both sides of the front end of the first box beam assembly are connected through second reinforcement cross beams.
[0049] In the present application, the outer frame plays a role in fixing the mounting component and at the same time protects the outside of the mounting component. The connection between the first box beam assembly and the mounting component is further fixed through the first support diagonal beam, increasing the stability of the structure.
[0050] Figure 3 The structure schematic diagram of the first box beam assembly of a sewage suction vehicle frame for railways provided by an embodiment of the present application is as Figure 3As shown in the figure, further, the first box girder assembly 30 further includes a first upper cover plate 302 and a first lower cover plate 303. The middle part of the first lower cover plate 303 protrudes upward. The front part of the first upper cover plate 302 extends towards the front part of the first lower cover plate 303. The distance between the front part of the first upper cover plate 302 and the front part of the first lower cover plate 303 is the same as the height of the front frame 10. Two first webs 304 are arranged in parallel along the longitudinal direction between the first upper cover plate 302 and the first lower cover plate 303. The front ends of the first upper cover plate 302, the first lower cover plate 303 and the two first webs 304 are all connected to the rear side of the front bolster 1012. The transverse circular tube member 301 is arranged above the middle part of the first lower cover plate 303, and both ends of the transverse circular tube member 301 penetrate through the two first webs 304 respectively. In this application, the first box girder assembly plays a role in improving the stiffness. The variable cross-section structure is convenient for connecting with the front frame, making the connection structure smoother. At the same time, it provides enough installation space for the sewage suction device and improves the torsional stiffness.
[0051] Further, support partitions 305 are arranged on both sides of the transverse circular tube member 301. The support partitions 305 are in close contact with the inner wall of the space formed by the first upper cover plate 302, the first lower cover plate 303 and the two first webs 304. The arrangement of the support partitions can improve the structural stability of the first box girder assembly 30 and enhance the strength and stiffness.
[0052] Figure 4 It is a schematic structural diagram of a connection transition beam assembly of a sewage suction truck frame provided by an embodiment of this application. As Figure 4As shown in the figure, further, the connecting transition beam assembly 40 includes two connecting transition components symmetrically arranged on both sides of the rear part of the first box girder assembly 30. Each connecting transition component includes a transition component 401 and a connecting component 402 arranged above the transition component 401. The transition component 401 includes a second upper cover plate 4011 and a second lower cover plate 4012, and the second upper cover plate 4011 and the second lower cover plate 4012 are connected together by two second web plates 4013 arranged front and rear. The rear side of the second web plate 4013 arranged at the rear is connected to the main beam assembly 50. The connecting component 402 includes two third web plates 4021 arranged front and rear on the top of the second upper cover plate 4011, and the tops of the two third web plates 4021 are connected together by a third upper cover plate 4022. One ends of the second upper cover plate 4011, the second lower cover plate 4012, the two second web plates 4013, the two third web plates 4021, and the third upper cover plate 4022 close to the first box girder assembly 30 are all connected to the rear outer wall of the first web plate 304. Specifically, the two third web plates 4021 are both triangular web plates, and the outer side of the third upper cover plate 4022 is close to the outer side of the second upper cover plate 4011. The connecting transition beam is designed with variable cross-sections both transversely and vertically, achieving lightweight design while enhancing the connection strength and stiffness. In this application, the first box girder assembly and the main beam assembly are connected together through the connecting transition assembly, with a stable structure, effectively improving the connection stiffness, and playing a transitional role in the stress transfer of the overall vehicle frame, enabling the force transmission mode of the vehicle frame to transition from being borne by the first box girder assembly to being borne by the main beam assembly.
[0053] Figure 5 The following is a schematic structural diagram of a reinforcing component of a sewage suction truck frame provided by an embodiment of the present application. As Figure 5 shown in the figure, furthermore, the reinforcing component 60 includes an upper frame and a reinforcing vertical beam component arranged at the bottom of the upper frame. The upper frame includes two second longitudinal beams 601 arranged in parallel. The front ends of the two second longitudinal beams 601 are connected by a first reinforcing cross beam 602, and the middle parts of the two second longitudinal beams 601 are connected by a second reinforcing cross beam 603. The middle part of the first reinforcing cross beam 602 and the middle part of the second reinforcing cross beam 603 are connected by a third longitudinal beam 604. A fourth longitudinal beam 605 is connected to the middle part at the rear side of the second reinforcing cross beam 603, and the rear end of the fourth longitudinal beam 605 and the rear ends of the two second longitudinal beams 601 are both connected by a second support diagonal beam 606.
[0054] The reinforcing vertical beam component includes at least one first reinforcing vertical beam 607 disposed at the middle of the bottom of the first reinforcing cross beam 602, third support inclined beams 608 disposed at both ends of the bottom of the first reinforcing cross beam 602 and inclined towards the first reinforcing vertical beam, a second reinforcing vertical beam 609 disposed at the middle of the bottom of the second reinforcing cross beam 603, and a third reinforcing vertical beam 610 disposed at the bottom of the rear end of the fourth longitudinal beam 605; the bottom ends of the first reinforcing vertical beam 607, the second reinforcing vertical beam 609, and the third reinforcing vertical beam 610 are all connected to the top of the first upper cover plate 302; the lower ends of the two third support inclined beams 608 are respectively connected to the outer sides of the two first webs 304; fourth reinforcing vertical beams 620 are disposed at the bottom of the rear ends of the two second longitudinal beams 601; the bottoms of the two fourth reinforcing vertical beams 620 are respectively connected to the outer sides of the tops of the two third upper cover plates 4022.
[0055] In this application, the first reinforcing vertical beam, the third support inclined beam, the second reinforcing vertical beam, and the third reinforcing vertical beam are connected to the first box beam assembly, and the fourth reinforcing vertical beam is connected to the connecting transition beam assembly; the reinforcing assembly further strengthens the connection between the first box beam assembly and the connecting transition beam assembly, improving the torsional resistance of the overall vehicle frame.
[0056] Furthermore, a first groove 40221 is provided at one end of the third upper cover plate 4022 away from the first box beam assembly 30; the bottom of the fourth reinforcing vertical beam 620 is welded in the first groove 40221. The provision of the first groove increases the connection area between the fourth reinforcing vertical beam and the third upper cover plate, improving the stability of the connection structure.
[0057] Figure 6 It is a schematic structural diagram of the H-shaped longitudinal beam component of the main beam assembly in a sewage suction truck frame provided by an embodiment of this application. As Figure 6 shown, further, the main beam assembly 50 includes two H-shaped longitudinal beam components 501 symmetrically arranged along the longitudinal direction, and the front ends of the two H-shaped longitudinal beam components 501 are connected to the outer sides of the corresponding two transition components 401; the H-shaped longitudinal beam component 501 includes a fourth web 5011, and an upper wing plate 5012 and a lower wing plate 5013 are respectively connected to the top and bottom of the fourth web 5011; reinforcing longitudinal stiffening plates 5014 are provided at the positions where the fourth web 5011 is connected to the upper wing plate 5012 and the lower wing plate 5013. In this application, the single stress transmitted by the first box beam assembly is shared by the two H-shaped longitudinal beam components for bearing, improving the torsional resistance.
[0058] Specifically, connecting rib plates 5015 are provided at the front ends of both of the two fourth webs 5011, and the two fourth webs 5011 are respectively connected to the outer sides of the two transition components 401 through the connecting rib plates 5015. More specifically, the outer sides of the second upper cover plate 4011, the second lower cover plate 4012, and the two second webs 4013 are all connected to the inner sides of the corresponding connecting rib plates 5015. The connecting rib plates further stabilize the connection between the connecting transition beam assembly and the main beam assembly, making the structure more stable.
[0059] Furthermore, the rear part of the upper wing plate 5012 extends towards the rear part of the lower wing plate 5013, and the distance between the rear parts of the upper wing plate 5012 and the lower wing plate 5013 is the same as the height of the rear vehicle frame 20; the rear vehicle frame 20 is arranged between the rear parts of the two H-shaped longitudinal beam components 501. The design of the variable cross-section of the main beam assembly facilitates the connection with the rear vehicle frame and makes the connection structure smoother.
[0060] Specifically, mounting holes for mounting the lifting box body 80 are correspondingly provided at the rear parts of the two fourth webs 5011. The lifting box body 80 includes two sixth webs arranged on both sides of the mounting holes, and the two sixth webs are connected by four side plates. The outer walls of the four side plates are respectively in close contact with the inner walls of the corresponding mounting holes. More specifically, the lifting box body 80 further includes a lifting round tube, and both ends of the lifting round tube penetrate through the two sixth webs respectively. A plug and a plug plate are arranged inside the lifting round tube, and the plug can lock and unlock the lifting pin, which is beneficial for installation and disassembly. While realizing the lifting function of the lifting pin, the safety during the lifting process is ensured.
[0061] Figure 7 This is a schematic structural diagram of the crossbeam component of the main beam assembly in a sewage suction truck frame provided by an embodiment of the present application. As Figure 7 shown, furthermore, at least two crossbeam components 502 are evenly arranged between the two H-shaped longitudinal beam components 501; the crossbeam component 502 is made of normalized flaw detection plate of Q420ND; the crossbeam component 502 includes a rectangular crossbeam 5021, and a box-shaped crossbeam 5022 is arranged on the top of the rectangular crossbeam 5021; the box-shaped crossbeam 5022 includes a fourth upper cover plate 50221 with a concave shape in the middle, and two fifth webs 50222 are symmetrically connected below both sides of the fourth upper cover plate 50221, and the bottoms of the two fifth webs 50222 are connected to the top of the rectangular crossbeam 5021; at least one reinforcing cross rib plate 5023 is arranged at both ends of the bottom of the rectangular crossbeam 5021; one ends of the rectangular crossbeam 5021, the fifth web 50222, and the reinforcing cross rib plate 5023 close to the fourth web 5011 are all connected to the inner side of the fourth web 5011.
[0062] Figure 8 This is a schematic structural diagram of the rear vehicle frame of a sewage suction truck frame provided by an embodiment of the present application. AsFigure 8 As shown, further, the rear frame 20 includes a rear mounting seat 201 arranged transversely. The front side of the rear mounting seat 201 is connected to a rear headstock 204 through a rear buffer beam 203. The rear side of the rear mounting seat 201 is provided with a rear hinge seat 202, and two outwardly extending rear bending beams 205 are symmetrically arranged on the rear side of the rear mounting seat 201. The two rear bending beams 205 are respectively arranged on the transverse two sides of the rear hinge seat 202. One ends of the rear headstock 204, the rear mounting seat 201, and the rear bending beams 205 close to the corresponding fourth webs 5011 are all connected to the inner side of the rear part of the fourth webs 5011.
[0063] In this application, the crossbeam component is used as the main load-bearing structure, which can significantly reduce the material cost and weight while effectively improving the stiffness, meeting the design requirements of lightweight.
[0064] Figure 9 As shown in the structural schematic diagram of a support assembly of a sewage suction truck frame provided by an embodiment of this application. Figure 9 As shown, further, a support assembly 70 is also provided at the front end of the rear frame 20. The support assembly 70 is arranged between two H-shaped longitudinal beam components 501. The support assembly 70 includes a support frame 701. The top of the support frame 701 is connected to a first support crossbeam 703 through a support vertical beam component 702. The support frame 701 includes a second support crossbeam 7011 and two parallel fifth longitudinal beams 7012. The front ends of the two fifth longitudinal beams 7012 penetrate through the middle of the second support crossbeam 7011. Third support crossbeams 7013 are arranged on the outer sides of the fifth longitudinal beams 7012. The support vertical beam component 702 includes two support vertical beams 7021. The two support vertical beams 7021 are respectively arranged on the tops of the two fifth longitudinal beams 7012. The two ends of the first support crossbeam 703, the second support crossbeam 7011, and the third support crossbeam 7013 are respectively connected to the inner sides of the two fourth webs 5011. The rear ends of the two fifth longitudinal beams 7012 are connected to the front side of the rear headstock 204. In this application, the connection between the main beam assembly and the rear frame is further stabilized through the support assembly. The support assembly is supported in the main beam assembly through the first support crossbeam, the second support crossbeam, and the third support crossbeam. The structure is made more stable and reliable by connecting the two fifth longitudinal beams to the front side of the rear headstock.
[0065] Specifically, sealing plates are provided at the front ends of the two fifth longitudinal beams 7012. The fifth longitudinal beams are formed into a closed space through the sealing plates, preventing dust or particulate matter from entering the interior of the fifth longitudinal beams and causing blockage, avoiding the change of the weight of the frame caused by the change of the weight inside the fifth longitudinal beams, and being safer and more reliable.
[0066] The present application also provides a rail vehicle, comprising: a sewage suction device and a rail sewage suction vehicle frame as described in any of the above items; the sewage suction device includes a sewage suction component corresponding to the number and position of the transverse circular tube components 301, and the sewage suction component is installed in the corresponding transverse circular tube component 301. Since the rail vehicle includes the rail sewage suction vehicle frame, the rail vehicle has the beneficial effects of the above-mentioned rail sewage suction vehicle frame, which will not be elaborated here.
[0067] Specifically, the transverse circular tube component 301 includes a circular tube and a base, and the circular tube is installed above the middle of the first lower cover plate 303 through the base; the sewage suction component includes two sweeping and suction components symmetrically arranged longitudinally, and a transverse movement component and a lifting component arranged on the top of the sweeping and suction components. Both the transverse movement component and the lifting component are connected to the first box beam assembly 30 through the circular tube. The two sweeping and suction components are separated and combined by the transverse movement component to perform sewage suction operations on both sides of the track. The height of the sweeping and suction components is adjusted by the lifting component so that the sweeping and suction components are lifted to the traveling height when not working; when working, the sweeping and suction components are lowered and adjusted to the working position. More specifically, adjacent sewage suction components can cooperate or work independently.
[0068] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present application.
[0069] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present application, the meaning of "a plurality" is at least two, such as two, three, etc., unless otherwise specifically defined.
[0070] In the present application, unless otherwise clearly specified and defined, the terms "installed", "connected", "connected", "fixed", etc. should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or integrated; it may be a mechanical connection, an electrical connection, or communication with each other; it may be directly connected, or indirectly connected through an intermediate medium, and may be the internal connection of two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0071] Although the preferred embodiments of the present application have been described, those skilled in the art can make additional changes and modifications once they learn the basic creative concepts. Therefore, the appended claims are intended to be construed to include the preferred embodiments as well as all changes and modifications falling within the scope of the present application.
[0072] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalent technologies, the present application is also intended to include these modifications and variations.
Claims
1. A frame of a sewage suction truck for tracks, which is used in cooperation with a sewage suction device, is characterized in that, Comprising: A front frame (10) and a rear frame (20), which are successively connected together between the front frame (10) and the rear frame (20) through a first box beam assembly (30), a connecting transition beam assembly (40), and a main beam assembly (50); At least one set of transverse circular tube components (301) for installing the sewage suction device are provided on the first box beam assembly (30); The top of the first box beam assembly (30) is connected to the top of the transition beam assembly (40) through a strengthening assembly (60).
2. The sewage suction truck frame for tracks according to claim 1, characterized in that, The front frame (10) includes a mounting component (101) and an outer frame component (102); The outer frame component (102) includes two first longitudinal beams (1021) arranged in parallel, and the mounting component (101) is connected between the two first longitudinal beams (1021); The rear ends of the two first longitudinal beams (1021) are both connected with first support inclined beams (1022) arranged obliquely inward, and the front end of the first box beam assembly (30) is connected to the mounting component (101) after passing through the gap between the two first support inclined beams (1022).
3. The frame of the sewage suction vehicle for tracks according to claim 2, characterized in that The mounting component (101) includes a front mounting seat (1011) and a front bolster (1012) successively connected between the two first longitudinal beams (1021), and a front buffer beam (1013) is connected between the front mounting seat (1011) and the front bolster (1012); A front hinge seat (1014) and two symmetrically arranged front bending beams (1015) extending outward are mounted on the front side of the front mounting seat (1011), and the two front bending beams (1015) are respectively arranged on the transverse two sides of the front hinge seat (1014); The outer ends of the two front bending beams (1015) are respectively connected to the front ends of the two first longitudinal beams (1021).
4. The frame of the sewage suction truck for tracks according to claim 3, characterized in that, The first box beam assembly (30) further includes a first upper cover plate (302) and a first lower cover plate (303), the middle part of the first lower cover plate (303) is convex upward, the front part of the first upper cover plate (302) extends towards the front part of the first lower cover plate (303), and the distance between the front part of the first upper cover plate (302) and the front part of the first lower cover plate (303) is the same as the height of the front frame (10); Two first webs (304) are arranged in parallel longitudinally between the first upper cover plate (302) and the first lower cover plate (303); the front end of the first upper cover plate (302), the front end of the first lower cover plate (303), and the front ends of the two first webs (304) are all connected to the rear side of the front bolster (1012); The transverse circular tube component (301) is arranged above the middle part of the first lower cover plate (303), and both ends of the transverse circular tube component (301) penetrate through the two first webs (304).
5. The frame of the sewage suction vehicle for rails according to claim 4, characterized in that, Support partitions (305) are arranged on both sides of the transverse circular tube component (301); The support partition plate (305) is in close contact with the inner wall of the space formed between the first upper cover plate (302), the first lower cover plate (303) and the two first web plates (304).
6. The frame of the sewage suction vehicle for tracks according to claim 4, characterized in that, The connection transition beam assembly (40) includes two connection transition components symmetrically arranged on both sides of the rear of the first box girder assembly (30). Each connection transition component includes a transition component (401) and a connection component (402) arranged above the transition component (401); The transition component (401) includes a second upper cover plate (4011) and a second lower cover plate (4012). The second upper cover plate (4011) and the second lower cover plate (4012) are connected together by two second web plates (4013) arranged front and back; the rear side of the second web plate (4013) arranged at the rear is connected to the main beam assembly (50); The connection component (402) includes two third web plates (4021) arranged front and back on the top of the second upper cover plate (4011). The tops of the two third web plates (4021) are connected together by a third upper cover plate (4022); One end of the second upper cover plate (4011), the second lower cover plate (4012), the two second web plates (4013), the two third web plates (4021), and the third upper cover plate (4022) close to the first box girder assembly (30) are all connected to the outer wall of the rear part of the first web plate (304).
7. The frame of the sewage suction vehicle for tracks according to claim 6, characterized in that, The strengthening assembly (60) includes an upper frame and strengthening vertical beam components arranged at the bottom of the upper frame; The upper frame includes two second longitudinal beams (601) arranged in parallel. The front ends of the two second longitudinal beams (601) are connected by a first strengthening cross beam (602). The middle parts of the two second longitudinal beams (601) are connected by a second strengthening cross beam (603). The middle part of the first strengthening cross beam (602) is connected to the middle part of the second strengthening cross beam (603) by a third longitudinal beam (604); the middle part of the rear side of the second strengthening cross beam (603) is connected to a fourth longitudinal beam (605). The rear end of the fourth longitudinal beam (605) is connected to the rear ends of the two second longitudinal beams (601) by second support diagonal beams (606); The strengthening vertical beam components include at least one first strengthening vertical beam (607) arranged in the middle of the bottom of the first strengthening cross beam (602), third support diagonal beams (608) arranged at both ends of the bottom of the first strengthening cross beam (602) and inclined towards the first strengthening vertical beam, a second strengthening vertical beam (609) arranged in the middle of the bottom of the second strengthening cross beam (603), and a third strengthening vertical beam (610) arranged at the bottom of the rear end of the fourth longitudinal beam (605); the bottom ends of the first strengthening vertical beam (607), the second strengthening vertical beam (609), and the third strengthening vertical beam (610) are all connected to the top of the first upper cover plate (302); the lower ends of the two third support diagonal beams (608) are respectively connected to the outer sides of the tops of the two first web plates (304); Fourth reinforcing vertical beams (620) are provided at the bottoms of the rear ends of the two second longitudinal beams (601); the bottoms of the two fourth reinforcing vertical beams (620) are respectively connected to the outer sides of the tops of the two third upper cover plates (4022).
8. The frame of the sewage suction truck for tracks according to claim 7, characterized in that, One end of the third upper cover plate (4022) away from the first box beam assembly (30) is provided with a first groove (40221); The bottom of the fourth reinforcing vertical beam (620) is welded in the first groove (40221).
9. The frame of the sewage suction truck for tracks according to claim 6, characterized in that, The main beam assembly (50) includes two H-shaped longitudinal beam components (501) symmetrically arranged longitudinally, and the front ends of the two H-shaped longitudinal beam components (501) are connected to the outer sides of the corresponding two transition components (401); The H-shaped longitudinal beam component (501) includes a fourth web (5011), and an upper wing plate (5012) and a lower wing plate (5013) are respectively connected to the top and bottom of the fourth web (5011); Reinforcing longitudinal rib plates (5014) are provided at the positions where the fourth web (5011) is connected to the upper wing plate (5012) and the lower wing plate (5013).
10. The frame of the sewage suction vehicle for tracks according to claim 9, characterized in that, At least two cross beam components (502) are evenly arranged between the two H-shaped longitudinal beam components (501); The cross beam component (502) includes a rectangular cross beam (5021), and a box-shaped cross beam (5022) is arranged on the top of the rectangular cross beam (5021); the box-shaped cross beam (5022) includes a fourth upper cover plate (50221) with a concave middle part, and two fifth webs (50222) are symmetrically connected below both sides of the fourth upper cover plate (50221), and the bottoms of the two fifth webs (50222) are connected to the top of the rectangular cross beam (5021); At least one reinforcing cross rib plate (5023) is provided at both ends of the bottom of the rectangular cross beam (5021); One end of the rectangular cross beam (5021), the fifth web (50222), and the reinforcing cross rib plate (5023) close to the fourth web (5011) are all connected to the inner side of the fourth web (5011).
11. The frame of the sewage suction truck for tracks according to claim 9, characterized in that, The rear part of the upper wing plate (5012) extends towards the rear part of the lower wing plate (5013), and the distance between the rear part of the upper wing plate (5012) and the rear part of the lower wing plate (5013) is the same as the height of the rear frame (20); the rear frame (20) is arranged between the rear parts of the two H-shaped longitudinal beam components (501).
12. The frame of the sewage suction truck for tracks according to claim 11, characterized in that, The rear frame (20) includes a rear mounting seat (201) arranged transversely, and a rear bolster (204) is connected to the front side of the rear mounting seat (201) through a rear buffer beam (203); A rear hinge seat (202) is installed on the rear side of the rear mounting seat (201), and two outwardly extending rear bending beams (205) are symmetrically arranged on the rear side of the rear mounting seat (201), and the two rear bending beams (205) are respectively arranged on the transverse two sides of the rear hinge seat (202); One end of the rear pillow beam (204), the rear mounting seat (201), and the rear bending beam (205) close to the corresponding fourth web (5011) are all connected to the inner side of the rear part of the fourth web (5011).
13. The sewage suction truck frame for rails according to claim 12, characterized in that, A support assembly (70) is further provided at the front end of the rear vehicle frame (20), and the support assembly (70) is arranged between the two H-shaped longitudinal beam components (501); The support assembly (70) includes a support frame (701), and a first support cross beam (703) is connected to the top of the support frame (701) through a support vertical beam component (702); The support frame (701) includes a second support cross beam (7011) and two parallel fifth longitudinal beams (7012). The front ends of the two fifth longitudinal beams (7012) penetrate through the middle of the second support cross beam (7011); Third support cross beams (7013) are arranged on the outer sides of the fifth longitudinal beams (7012); The support vertical beam component (702) includes two support vertical beams (7021), and the two support vertical beams (7021) are respectively arranged on the tops of the two fifth longitudinal beams (7012); Both ends of the first support cross beam (703), the second support cross beam (7011), and the third support cross beam (7013) are respectively connected to the inner sides of the two fourth webs (5011); The rear ends of the two fifth longitudinal beams (7012) are connected to the front side of the rear pillow beam (204).
14. An orbital vehicle, characterized in that, Comprising: A sewage suction device and a sewage suction vehicle frame for a track according to any one of claims 1-13; The sewage suction device includes a sewage suction assembly corresponding to the number and position of the transverse circular pipe components (301), and the sewage suction assembly is installed in the corresponding transverse circular pipe components (301).