Quantitative separation device for canned products
The canning product distribution device addresses the challenge of uniform and continuous can distribution by using a dual conveyor system with sensors and a push mechanism, facilitating efficient packaging operations.
Patent Information
- Application Number
- CN202422200319.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing canned product tray splitting devices cannot achieve batch and uniform tray splitting at the same time, limiting the speed and efficiency of automatic packing.
The combined structure of the total conveying assembly, the divided conveying assembly and the reversing push assembly is adopted to detect the position and quantity of the canned products through sensors, and the cylinder is used to push the canned products from the first conveying belt to the second conveying belt, and prevent the product from falling through a protective mechanism to achieve uniform channel division and continuous batch channel division.
It realizes uniform and continuous batch division of canned products, improves the efficiency of automatic packing and production continuity, and adapts to canned products of different sizes.
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Figure CN223101136U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of canned product packing, in particular to a quantitative lane-dividing device for canned products. Background Art
[0002] In the modern food industry, the automatic packing of canned products has attracted wide attention because of its high degree of automation, which greatly saves labor and working-hour costs, and has gradually been applied to production lines with high automation. However, for the continuous and rapid operation of automatic packing, it is necessary to pre-arrange the canned products in lanes, so a lane-dividing device needs to be added. Further, in order to meet the requirements of accurate and rapid automatic packing, the lane-dividing device needs to achieve the requirements of batch and uniform lane-dividing. However, the existing lane-dividing devices can either divide lanes in batches but unevenly, such as the swing-arm type lane-dividing structure; or divide lanes evenly but cannot achieve batch lane-dividing, such as the single-piece feeding structure. Therefore, how to achieve batch and uniform lane-dividing has become one of the important restrictive factors limiting the speed of automatic packing. Thus, a quantitative lane-dividing device for canned products is proposed to solve the above problems. Summary of the Utility Model
[0003] The purpose of the utility model is to provide a quantitative lane-dividing device for canned products to solve the problems existing in the above prior art, so that the canned product packing can not only divide lanes evenly but also work continuously in batches.
[0004] To achieve the above purpose, the utility model provides the following scheme: The utility model provides a quantitative lane-dividing device for canned products, including:
[0005] A total conveying assembly, the total conveying assembly includes a first bracket, and a first conveyor belt is installed on the first bracket;
[0006] A separate conveying assembly, the separate conveying assembly includes a second bracket, a second conveyor belt is installed on the second bracket, the second conveyor belt is arranged perpendicular to the first conveyor belt, the feeding end of the second conveyor belt is located at the discharging end of the first conveyor belt, a plurality of separate protrusions are fixedly connected to the second conveyor belt, the plurality of separate protrusions are arranged in parallel, and the separate protrusions are parallel to the conveying direction of the second conveyor belt;
[0007] Reversing pushing assembly, the reversing pushing assembly includes a cylinder, the cylinder is installed on the first bracket through a second adjustment mechanism, the output end of the cylinder is fixedly connected with a splitting push plate, the splitting push plate is located at the end of the first conveyor belt, the splitting push plate includes a first straight plate and two second straight plates, the two second straight plates are fixedly connected to both ends of the first straight plate, and the two second straight plates are located on both sides of the first straight plate, the second straight plates are perpendicular to the second straight plates, a first sensor is fixedly connected to the first straight plate, and a second sensor is fixedly connected to one of the second straight plates, and the second sensor is located downstream of the first sensor.
[0008] Preferably, protective mechanisms are arranged on both sides of the first conveyor belt and the second conveyor belt, and the protective mechanisms are respectively installed on the first bracket and the second bracket through first adjustment mechanisms.
[0009] Preferably, the protective mechanism includes a plurality of guard plates and a plurality of arc plates, the arc plates are fixedly connected to both ends of the guard plates, and the guard plates are fixedly connected to the first adjustment mechanism.
[0010] Preferably, the first adjustment mechanism includes a first base, the first base is fixedly connected to both the first bracket and the second bracket, a first through hole and a first installation groove are formed in the first base, the first through hole penetrates through the first installation groove, a first connecting rod is arranged in the first through hole, a first ring is arranged in the first installation groove, the first connecting rod passes through the first ring, a first threaded column is fixedly connected to the first ring, the first threaded column is threadedly connected with a first nut, a first knob is fixedly connected to the first nut, and the first nut abuts against the first base.
[0011] Preferably, a first fixing block is fixedly connected to the first connecting rod, a second through hole and a second installation groove are formed in the first fixing block, the second through hole penetrates through the second installation groove, a second connecting rod is arranged in the second through hole, a second ring is arranged in the second installation groove, the second connecting rod passes through the second ring, a second threaded column is fixedly connected to the second ring, the second threaded column is threadedly connected with a second nut, a second knob is fixedly connected to the second nut, the second nut abuts against the first fixing block, and the guard plate is fixedly connected to the second connecting rod.
[0012] Preferably, the second adjustment mechanism includes a second base, the second base is fixedly connected to the first bracket, the second base is provided with a third through hole and a third mounting groove, the third through hole is penetrated by a third connecting rod, the third mounting groove is provided with a third ring, the third connecting rod passes through the third ring, a threaded column three is fixedly connected to the third ring, a nut three is threadedly connected to the threaded column three, a knob three is fixedly connected to the nut three, the nut three abuts against the second base, a fixed block two is fixedly connected to the third connecting rod, a base plate is fixedly connected to the fixed block two, and the cylinder is fixedly connected to the base plate.
[0013] Preferably, a plurality of guide plates are fixedly connected to the first bracket, and the guide plates are arranged corresponding to the columnar protrusions.
[0014] The utility model discloses the following technical effects: in the device, the first conveyor belt is used to transport canned products. When the canned products move to the end of the first conveyor belt, the canned products are blocked by the separate push plates, and a buffer zone is formed by the separate push plates. Specifically, the second straight plate located downstream blocks the canned products. The second sensor on the second straight plate detects that the canned products move into position. The time for the canned products to pass through the first sensor is about 0.2 seconds. When the canned products blocked by the second straight plate are piled up at this position, the canned products will stay in front of the first sensor. When the first sensor receives a signal for 2 seconds, it can be determined that the buffer zone is full. At this time, the cylinder will be triggered to move once, and the canned products in front of the first straight plate will be pushed out at one time and pushed onto the second conveyor belt. The canned products can be transported in parallel on the second conveyor belt, so as to facilitate boxing. The utility model can realize the uniform lane division of canned products, and can be continuous batch lane division, which is more convenient to use in production. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0016] Figure 1 This is a schematic diagram of the structure of the quantitative lane separation device for canned products of the utility model;
[0017] Figure 2 for Figure 1 A is a partial enlarged schematic diagram;
[0018] Figure 3 for Figure 1 A partial enlarged schematic diagram of B in the middle;
[0019] Figure 4 It is a schematic diagram of the structure of the utility model at different angles;
[0020] Among them, 1. first bracket; 2. first conveyor belt; 3. second bracket; 4. second conveyor belt; 5. columnar protrusion; 6. cylinder; 7. columnar push plate; 8. first straight plate; 9. second straight plate; 10. sensor 1; 11. sensor 2; 12. guard plate; 13. arc plate; 14. first base; 15. first mounting groove; 16. first connecting rod; 17. first ring; 18. threaded column 1; 19. nut 1; 20. 1. Fixing block one; 21. Second mounting groove; 22. Second connecting rod; 23. Second circular ring; 24. Threaded column two; 25. Nut two; 26. Knob two; 27. Second base; 28. Third mounting groove; 29. Third connecting rod; 30. Third circular ring; 31. Threaded column three; 32. Nut three; 33. Knob three; 34. Guide plate; 35. Canned product; 36. Knob one; 37. Fixing block two; 38. Bottom plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In order to make the above-mentioned purposes, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0023] Reference Figures 1-4 The utility model provides a quantitative channeling device for canned products, comprising:
[0024] The overall conveying assembly comprises a first bracket 1 on which a first conveying belt 2 is mounted;
[0025] The column conveying assembly includes a second bracket 3, a second conveying belt 4 is installed on the second bracket 3, the second conveying belt 4 is arranged vertically with the first conveying belt 2, the feeding end of the second conveying belt 4 is located at the discharging end of the first conveying belt 2, and a plurality of column protrusions 5 are fixedly connected to the second conveying belt 4, the plurality of column protrusions 5 are arranged in parallel, and the column protrusions 5 are parallel to the conveying direction of the second conveying belt 4;
[0026] Reversing Pushing Assembly. The reversing pushing assembly includes a cylinder 6 which is installed on the first bracket 1 through a second adjustment mechanism. The output end of the cylinder 6 is fixedly connected with a splitting push plate 7. The splitting push plate 7 is located at the end of the first conveyor belt 2. The splitting push plate 7 includes a first straight plate 8 and two second straight plates 9. The two second straight plates 9 are fixedly connected to both ends of the first straight plate 8, and the two second straight plates 9 are located on both sides of the first straight plate 8. The second straight plates 9 are perpendicular to each other. A first sensor 10 is fixedly connected to the first straight plate 8, and a second sensor 11 is fixedly connected to one of the second straight plates 9. The second sensor 11 is located downstream of the first sensor 10.
[0027] In this device, the first conveyor belt 2 is used to transport canned products 35. When the canned products 35 move to the end of the first conveyor belt 2, the splitting push plate 7 will block the canned products 35, and the splitting push plate 7 will form a buffer zone. Specifically, it is the second straight plate 9 located downstream that blocks the canned products 35. The second sensor 11 on the second straight plate 9 will detect that the canned products 35 have moved into place. The time for the canned products 35 to pass by the first sensor 10 is about 0.2S (when the first conveyor belt 2 is running at a specified speed). According to this logic, when the canned products 35 blocked by the second straight plate 9 are full at this position, the canned products 35 will stay in front of the first sensor 10. When the first sensor 10 receives a signal retention for 2 consecutive seconds, it can be determined that the materials in the buffer zone are full. At this time, the cylinder 6 will be triggered to act once, and the canned products 35 in front of the first straight plate 8 will be pushed out at one time and transported to the second conveyor belt 4. The canned products 35 can be transported in a side-by-side state on the second conveyor belt 4, which is convenient for boxing. When pushing, during the movement of the first straight plate 8, the second straight plate 9 located upstream can block the upstream canned products 35 from moving downstream, avoiding damage to the canned products 35 by the first straight plate 8.
[0028] In a further optimized solution, protective mechanisms are provided on both sides of the first conveyor belt 2 and the second conveyor belt 4. The protective mechanisms are respectively installed on the first bracket 1 and the second bracket 3 through a first adjustment mechanism.
[0029] The same protective mechanisms are installed on both the first conveyor belt 2 and the second conveyor belt 4. The protective mechanisms can prevent the canned products 35 from falling off the first conveyor belt 2 or the second conveyor belt 4. The first adjustment mechanism is used to adjust the position of the protective mechanisms on the first conveyor belt 2 and the second conveyor belt 4 to adapt to the size of the canned products 35.
[0030] In a further optimized solution, the protective mechanism includes a number of guard plates 12 and a number of arc-shaped plates 13. The arc-shaped plates 13 are fixedly connected to both ends of the guard plates 12, and the guard plates 12 are fixedly connected to the first adjustment mechanism.
[0031] The arc-shaped plates 13 are located at the ends of the guard plates 12, and the guard plates 12 prevent the canned products 35 from falling off the first conveyor belt 2 or the second conveyor belt 4.
[0032] For a further optimized solution, the first adjustment mechanism includes a first base 14. The first base 14 is fixedly connected to both the first bracket 1 and the second bracket 3. A first through hole and a first installation groove 15 are formed in the first base 14. The first through hole penetrates the first installation groove 15. A first connecting rod 16 is inserted into the first through hole. A first ring 17 is arranged in the first installation groove 15. The first connecting rod 16 passes through the first ring 17. A first threaded column 18 is fixedly connected to the first ring 17. The first threaded column 18 is threadedly connected to a first nut 19. A first knob 36 is fixedly connected to the first nut 19. The first nut 19 abuts against the first base 14.
[0033] A number of identical first bases 14 are installed on the first bracket 1 and the second bracket 3. The first connecting rod 16 is inside the first ring 17. When it is necessary to fix the position of the first connecting rod 16, turn the first knob 36 and the first nut 19, which will pull the first threaded column 18. The first threaded column 18 will pull the first ring 17, so that the first connecting rod 16 and the first ring 17 are closely attached together, preventing the first connecting rod 16 from moving inside the first ring 17. If it is necessary to adjust the position of the first connecting rod 16, just loosen the first nut 19. By adjusting the position of the first connecting rod 16, the position of the guard plate 12 in terms of height can be adjusted.
[0034] For a further optimized solution, a first fixing block 20 is fixedly connected to the first connecting rod 16. A second through hole and a second installation groove 21 are formed in the first fixing block 20. The second through hole penetrates the second installation groove 21. A second connecting rod 22 is inserted into the second through hole. A second ring 23 is arranged in the second installation groove 21. The second connecting rod 22 passes through the second ring 23. A second threaded column 24 is fixedly connected to the second ring 23. The second threaded column 24 is threadedly connected to a second nut 25. A second knob 26 is fixedly connected to the second nut 25. The second nut 25 abuts against the first fixing block 20. The guard plate 12 is fixedly connected to the second connecting rod 22.
[0035] When it is necessary to fix the position of the second connecting rod 22, turn the second knob 26. The second knob 26 will drive the second nut 25 to rotate. When the second nut 25 rotates, the second threaded column 24 will move. The second threaded column 24 will drive the second ring 23 to move, making the second ring 23 closely attached to the second connecting rod 22, preventing the second connecting rod 22 from moving inside the second ring 23. When it is necessary to move the position of the second connecting rod 22, just loosen the second knob 26. By adjusting the position of the second connecting rod 22, the distance between the two side guard plates 12 can be adjusted to adapt to the size of the canned product 35.
[0036] For a further optimized solution, the second adjustment mechanism includes a second base 27 fixedly connected to the first bracket 1. A third through-hole and a third mounting groove 28 are formed in the second base 27. A third connecting rod 29 is inserted through the third through-hole. A third ring 30 is arranged in the third mounting groove 28. The third connecting rod 29 passes through the third ring 30. A third threaded column 31 is fixedly connected to the third ring 30. A third nut 32 is threadedly connected to the third threaded column 31. A third knob 33 is fixedly connected to the third nut 32. The third nut 32 abuts against the second base 27. A second fixing block 37 is fixedly connected to the third connecting rod 29. A bottom plate 38 is fixedly connected to the second fixing block 37. The air cylinder 6 is fixedly connected to the bottom plate 38.
[0037] When it is necessary to fix the position of the third connecting rod 29, turn the third knob 33. The third knob 33 drives the third nut 32 to rotate. When the third nut 32 rotates, it will pull the third threaded column 31. The third threaded column 31 will pull the third ring 30. The third ring 30 will closely fit with the third connecting rod 29, so as to prevent the third connecting rod 29 from moving within the third ring 30. By adjusting the position of the third connecting rod 29, the position of the bottom plate 38 can be adjusted, and thus the positions of the air cylinder 6 and the splitting push plate 7 can be adjusted.
[0038] For a further optimized solution, a plurality of guide plates 34 are fixedly connected to the first bracket 1. The guide plates 34 are arranged corresponding to the splitting protrusions 5.
[0039] The guide plates 34 can guide the installation and pushing route of the canned products 35 onto the second conveyor belt 4.
[0040] Working principle of this device: The canned product 35 first enters the first conveyor belt 2. When the canned product 35 moves to the end of the first conveyor belt 2, the splitting push plate 7 will block the canned product 35. The splitting push plate 7 will form a buffer zone. Specifically, it is the second straight plate 9 located downstream that blocks the canned product 35. The sensor two 11 on the second straight plate 9 will detect that the canned product 35 has moved into place. The time for the canned product 35 to pass through the sensor one 10 is about 0.2S (when the first conveyor belt 2 is running at the specified speed). According to this logic, when the canned products 35 blocked by the second straight plate 9 are full at this position, the canned product 35 will stay in front of the sensor one 10. When the sensor one 10 receives a signal retention for 2 consecutive seconds, it can be determined that the materials in the buffer zone are full. At this time, the cylinder 6 will be triggered to act once, and the canned products 35 in front of the first straight plate 8 will be pushed out at one time and transported to the second conveyor belt 4. The canned products 35 can be transported in a side-by-side state on the second conveyor belt 4, which is convenient for boxing. When pushing, during the movement of the first straight plate 8, the second straight plate 9 located upstream can block the canned products 35 upstream from moving downstream to prevent the first straight plate 8 from damaging the canned products 35. In this embodiment, the sensor one 10, the sensor two 11, and the cylinder 6 are all electrically connected to a controller (not shown in the figure), and the controller (not shown in the figure) can control the action of the cylinder 6.
[0041] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0042] The above-described embodiments are only descriptions of the preferred embodiments of the present invention, and do not limit the scope of the present invention. Without departing from the design spirit of the present invention, various deformations and improvements made by those of ordinary skill in the art to the technical solutions of the present invention should all fall within the protection scope determined by the claims of the present invention.
Claims
1. A quantitative distribution device for canned products, characterized in that, Comprising: A total conveying assembly, the total conveying assembly includes a first bracket (1), and a first conveyor belt (2) is installed on the first bracket (1); A split conveying assembly, the split conveying assembly includes a second bracket (3), a second conveyor belt (4) is installed on the second bracket (3), the second conveyor belt (4) is arranged perpendicular to the first conveyor belt (2), the feeding end of the second conveyor belt (4) is located at the discharging end of the first conveyor belt (2), a plurality of split protrusions (5) are fixedly connected to the second conveyor belt (4), the plurality of split protrusions (5) are arranged in parallel, and the split protrusions (5) are parallel to the conveying direction of the second conveyor belt (4); A commutation pushing assembly, the commutation pushing assembly includes a cylinder (6), the cylinder (6) is installed on the first bracket (1) through a second adjustment mechanism, a split pushing plate (7) is fixedly connected to the output end of the cylinder (6), the split pushing plate (7) is located at the end of the first conveyor belt (2), the split pushing plate (7) includes a first straight plate (8) and two second straight plates (9), the two second straight plates (9) are fixedly connected to both ends of the first straight plate (8), and the two second straight plates (9) are located on both sides of the first straight plate (8), the second straight plates (9) are perpendicular to the second straight plates (9), a first sensor (10) is fixedly connected to the first straight plate (8), a second sensor (11) is fixedly connected to one of the second straight plates (9), and the second sensor (11) is located downstream of the first sensor (10).
2. The quantitative and lane-dividing device for a canned product according to claim 1, characterized in that: Both sides of the first conveyor belt (2) and the second conveyor belt (4) are provided with a protection mechanism, and the protection mechanism is respectively installed on the first bracket (1) and the second bracket (3) through a first adjustment mechanism.
3. The quantitative lane-dividing device for a canned product according to claim 2, wherein: The protection mechanism includes a plurality of guard plates (12) and a plurality of arc plates (13), the arc plates (13) are fixedly connected to both ends of the guard plates (12), and the guard plates (12) are fixedly connected to the first adjustment mechanism.
4. The quantitative lane-dividing device for a canned product according to claim 3, characterized in that: The first adjustment mechanism includes a first base (14), the first base (14) is fixedly connected to both the first bracket (1) and the second bracket (3), a first through hole and a first installation groove (15) are formed in the first base (14), the first through hole penetrates through the first installation groove (15), a first connecting rod (16) is inserted into the first through hole, a first ring (17) is arranged in the first installation groove (15), the first connecting rod (16) passes through the first ring (17), a first threaded column (18) is fixedly connected to the first ring (17), the first threaded column (18) is threadedly connected with a first nut (19), a first knob (36) is fixedly connected to the first nut (19), and the first nut (19) abuts against the first base (14).
5. The quantitative and diverging device for canned products according to claim 4, characterized in that: A first fixing block (20) is fixedly connected to the first connecting rod (16). A second through hole and a second mounting groove (21) are formed in the first fixing block (20). The second through hole penetrates through the second mounting groove (21). A second connecting rod (22) is inserted into the second through hole. A second ring (23) is arranged in the second mounting groove (21). The second connecting rod (22) passes through the second ring (23). A second threaded column (24) is fixedly connected to the second ring (23). A second nut (25) is threadedly connected to the second threaded column (24). A second knob (26) is fixedly connected to the second nut (25). The second nut (25) abuts against the first fixing block (20). The guard plate (12) is fixedly connected to the second connecting rod (22).
6. The quantitative and diverging device for canned products according to claim 1, characterized in that: The second adjusting mechanism includes a second base (27). The second base (27) is fixedly connected to the first bracket (1). A third through hole and a third mounting groove (28) are formed in the second base (27). A third connecting rod (29) is inserted into the third through hole. A third ring (30) is arranged in the third mounting groove (28). The third connecting rod (29) passes through the third ring (30). A third threaded column (31) is fixedly connected to the third ring (30). A third nut (32) is threadedly connected to the third threaded column (31). A third knob (33) is fixedly connected to the third nut (32). The third nut (32) abuts against the second base (27). A second fixing block (37) is fixedly connected to the third connecting rod (29). A bottom plate (38) is fixedly connected to the second fixing block (37). The air cylinder (6) is fixedly connected to the bottom plate (38).
7. The quantitative lane-dividing device for a canned product according to claim 1, characterized in that: A plurality of guide plates (34) are fixedly connected to the first bracket (1). The guide plates (34) are arranged corresponding to the split protrusions (5).