Intelligent milk packaging device
The milk packaging system addresses misalignment issues by using a calibrated channel and anti-deflection rollers with image sensors for precise and stable milk filling, improving efficiency and reducing waste.
Patent Information
- Application Number
- CN202422468909.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-12
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-10-12
AI Technical Summary
The existing milk infusion equipment lacks effective positioning and calibration mechanisms when delivering milk boxes, resulting in the milk box offset, affecting the infusion accuracy and stability, and increasing leakage, spilling and production costs.
The calibration channel is used to cooperate with the anti-offset roller assembly, and the width of the milk box is gradually adjusted through the calibration channel, and the anti-offset roller is used to prevent the offset. The infusion device is stably connected with the slot and the butt bump, and intelligent control is achieved in combination with the image sensor.
It improves the accuracy and stability of milk infusion, reduces leakage and spills, improves production efficiency and equipment operation convenience, and meets the high standards of modern milk production.
Smart Images
Figure CN223101181U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of milk packaging, in particular to an intelligent milk packaging device. Background Art
[0002] In the production and packaging process of milk, the filling of milk cartons is a crucial link. Traditional milk filling devices usually rely on mechanical conveyor devices to convey milk cartons to the filling position and fill the milk through simple positioning and filling equipment. However, there are some problems in the existing technical solutions in practical applications, especially in the stability and accuracy of the filling process, which still need to be improved.
[0003] When the existing milk filling equipment conveys milk cartons to the filling area, it often lacks an effective positioning and calibration mechanism, resulting in the milk cartons being prone to deviation during the conveying process. This deviation will directly affect the docking accuracy between the filling device and the opening of the milk carton, and then lead to situations such as leakage, spilling, or uneven filling during the milk filling process. This not only reduces production efficiency but also increases milk waste and production costs. In addition, due to inaccurate positioning, the filling device is prone to unstable docking after multiple operations, affecting the long-term reliability of the equipment.
[0004] Therefore, we propose an intelligent milk packaging device. Content of the Utility Model
[0005] The utility model mainly solves the problems of inaccurate positioning of milk cartons and unstable filling existing in the above-mentioned prior art, greatly improves the accuracy and stability of the filling process, reduces the loss and rejection rate during the milk filling process, and provides an intelligent milk packaging device.
[0006] To achieve the above object, the utility model adopts the following technical scheme. An intelligent milk packaging device includes a product processing table, a conveyor belt body, and multiple groups of milk carton bodies conveyed on the conveyor belt body. A driving motor for driving the conveyor belt body to rotate is arranged outside the product processing table. A calibration channel with a width that first narrows and then becomes parallel is opened on the product processing table, and anti-deviation roller assemblies are arranged on both sides of the opening of each calibration channel. The anti-deviation roller assembly includes a calibration groove opened at the opening of the calibration channel and a vertical roller rod located inside the calibration groove. A liftable filling device is arranged on the calibration channel, and an induction device frame is located above the openings at both ends of the calibration channel.
[0007] Preferably, the calibration channel is composed of a trapezoidal channel connecting a rectangular channel, and the width of the rectangular channel is the same as the width of the control end housing.
[0008] Preferably, the perfusion device includes a milk perfusion device table and a first gantry. The milk perfusion device table is adapted to the rectangular channel in the calibration channel. The bottom of the milk perfusion device table is provided with a perfusion interface along the length direction, and the top of the milk perfusion device table is provided with a cylinder for driving the milk perfusion device table to lift and lower.
[0009] Preferably, each of the two induction device frames includes a second gantry and an image sensor at the bottom of the second gantry.
[0010] Preferably, clamping grooves are symmetrically formed on the inner side of the rectangular channel of the calibration channel, and the perfusion device is connected to the docking protrusions at both outer ends of the milk perfusion device table. The docking protrusions on each side of the milk perfusion device table are vertically corresponding to the clamping grooves below.
[0011] Preferably, a control console is arranged outside the product processing table. The control console includes a control end and a rotating shaft at the bottom of the control end. The rotating shaft is installed outside the product processing table, and a rotatable horizontal plate is arranged between the rotating shaft and the control end.
[0012] Preferably, there are at least three groups of vertical roller rods in each calibration groove.
[0013] Advantageous Effects
[0014] The present utility model provides an intelligent milk packaging device, which has the following advantageous effects:
[0015] 1. Through the cooperation of the calibration channel and the anti-offset roller assembly, the intelligent milk packaging device can effectively ensure the stability and accuracy of the milk carton during the conveying and perfusion processes. The calibration channel is designed to gradually adjust the milk carton to the standard width, and the anti-offset roller assembly prevents the milk carton from shifting during the conveying process. This design ensures the precise positioning of the milk carton in the perfusion area, avoids leakage or poor docking during perfusion, and improves the accuracy of perfusion and production efficiency.
[0016] 2. The perfusion device of the intelligent milk packaging device and the calibration channel are stably docked through the clamping grooves and the docking protrusions, ensuring that the perfusion device is always accurately docked with the opening of the milk carton during the lifting process. By driving the lifting of the perfusion device with a cylinder and cooperating with the stable positioning of the clamping grooves and the docking protrusions, the perfusion device can always remain stable during the perfusion process without shifting, thereby improving the stability of perfusion and reducing the situation of milk spillage or uneven perfusion.
[0017] 3. The induction device frame of this intelligent milk packaging device cooperates with the console to achieve intelligent control of the perfusion process. The image sensor can monitor the position of the milk carton in real time, ensuring that the milk carton is accurately in place in the calibration channel before perfusion, thus avoiding perfusion errors caused by position deviation. At the same time, the rotatable design of the console enables technicians to conveniently observe and adjust the perfusion process, improving the operation convenience and the intelligent level of the device.
[0018] 4. The console design of this intelligent milk packaging device is convenient for operation and equipment maintenance. The console can be rotated horizontally, enabling technicians to easily monitor the operation status of the device and make necessary adjustments and maintenance, thereby enhancing the maintenance convenience and operation efficiency of the device and ensuring the long-term stable operation of the device.
[0019] 5. Through the optimization of the structural design, this intelligent milk packaging device achieves the high efficiency and safety of the production process. The stable perfusion structure and precise positioning device reduce the losses and reject rate during the production process, improve the overall efficiency of the production line, and at the same time ensure the quality and consistency of milk perfusion, meeting the high standards of modern milk production. Brief Description of the Drawings
[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only exemplary. For those of ordinary skill in the art, without creative efforts, other implementation drawings can be obtained based on the provided drawings.
[0021] The structures, ratios, sizes, etc. disclosed in this specification are only used to cooperate with the content disclosed in the specification for those familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention. Therefore, they do not have a substantial technical meaning. Any modification of the structure, change in the ratio relationship, or adjustment of the size, without affecting the effects that the present invention can produce and the purposes that can be achieved, should still fall within the scope covered by the technical content disclosed in the present invention.
[0022] Figure 1 It is the overall schematic diagram of the intelligent milk packaging device of the present invention;
[0023] Figure 2 It is the structural schematic diagram of the calibration channel on the product processing table of the present invention;
[0024] Figure 3 It is the structural schematic diagram at two gantry frames on the perfusion milk device table of the calibration channel of the present invention;
[0025] Figure 4Top view of the milk filling device table of the present utility model;
[0026] Figure 5 Schematic internal half-section view of the milk filling device table of the present utility model
[0027] Legend description:
[0028] 1. Product processing table; 101. Calibration channel; 102. Card slot; 103. Calibration groove; 2. Conveyor belt body; 201. Milk carton body; 202. Driving motor; 3. Control end; 301. Horizontal plate; 302. Rotating shaft; 4. Milk filling device table; 401. Docking convex block; 402. Filling interface; 5. First gantry; 501. Cylinder; 502. Second gantry; 503. Image sensor; 6. Vertical roller rod. Specific implementation manner
[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0030] Embodiment: An intelligent milk packaging device, as Figure 1 - Figure 5 shown, includes a product processing table 1, a conveyor belt body 2, and multiple groups of milk carton bodies 201 conveyed on the conveyor belt body 2. A driving motor 202 for driving the rotation of the conveyor belt body 2 is provided outside the product processing table 1. As shown in the figure, the product processing table 1 has an L-shaped structure, and the top of the product processing table 1 is hollowed out, and the conveyor belt body 2 is located inside the hollowed-out part at the top of the product processing table 1, transporting the milk carton body 201 from one end of the product processing table 1 to the other end of the product processing table 1;
[0031] The product processing table 1 is provided with a calibration channel 101 whose width first becomes narrower and then parallel, and anti-offset roller assemblies are provided on both sides of the opening of each calibration channel 101. The anti-offset roller assembly includes a calibration groove 103 opened at the opening of the calibration channel 101 and a vertical roller rod 6 located inside the calibration groove 103. A liftable filling device is provided on the calibration channel 101, and an induction device frame is located above the openings at both ends of the calibration channel 101. Among them, at least three groups of vertical roller rods 6 are provided inside each calibration groove 103.
[0032] As Figure 2As shown, the calibration channel 101 is composed of a trapezoidal channel connected to a rectangular channel, and the width of the rectangular channel is the same as the width of the housing of the control end 3.
[0033] As Figure 1 shown, the perfusion device includes a milk perfusion device table 4 and a first gantry 5. Among them, the milk perfusion device table 4 is adapted to the rectangular channel in the calibration channel 101. A perfusion interface 402 along the length direction is opened at the bottom of the milk perfusion device table 4, and a cylinder 501 for driving the milk perfusion device table 4 to lift is arranged at the top of the milk perfusion device table 4.
[0034] As Figure 3 shown, both of the induction device frames include a second gantry 502 and an image sensor 503 at the bottom of the second gantry 502. The two groups of induction device frames can position the milk carton bodies 201 inside the calibration channel 101 conveyed by the conveyor belt body 2 below. When a milk carton body 201 reaches the bottommost position at the tail of the calibration channel 101, the conveyor belt body 2 stops running at this time, and the perfusion device moves downward. At this time, multiple groups of milk carton bodies 201 on the conveyor belt body 2 are vertically butted with multiple groups of corresponding perfusion interfaces 402 at the bottom of the milk perfusion device table 4, and milk can be quickly injected into the multiple groups of butted milk carton bodies 201. Positioning and injection are carried out in batches at one time, improving the processing efficiency.
[0035] As Figure 3 、 Figure 4 and Figure 5 shown, clamping grooves 102 are symmetrically opened on the inner side of the upper part of the rectangular channel of the calibration channel 101, and the perfusion device is connected to the docking protrusions 401 at both outer ends of the milk perfusion device table 4. Each docking protrusion 401 on each side of the milk perfusion device table 4 corresponds to the clamping groove 102 below up and down. By arranging the clamping grooves 102 inside the calibration channel 101 and connecting the outer side of the milk perfusion device table 4 with the docking protrusions 401 corresponding to the clamping grooves 102 up and down, the milk perfusion device table 4 can be stably positioned up and down before and after milk is perfused into the corresponding milk carton body 201 below the perfusion interface 402, preventing the milk perfusion device table 4 from shifting during the lifting process and resulting in unstable docking with the upper openings of multiple groups of milk carton bodies below.
[0036] As Figure 1 and Figure 2As shown in the figure, a control console is provided on the outer side of the product processing table 1. The control console includes a control end 3 and a rotating shaft 302 at the bottom of the control end 3. The rotating shaft 302 is installed on the outer side of the product processing table 1. A rotatable cross plate 301 is provided between the rotating shaft 302 and the control end 3. The control console of this device can be adjusted to rotate horizontally, which is convenient for technicians to observe the processing status of the milk carton body 201 on the calibration channel 101 while controlling the start and stop of the cylinder 501, the image sensor 503, and the milk perfusion device table 4 through the control end 3.
[0037] The working principle of the present utility model: In the above milk intelligent packaging device, the main effects are reflected in the efficient and accurate milk perfusion and the stable positioning of the milk carton. The realization of this effect depends on the close cooperation between multiple structures, specifically as follows:
[0038] 1. Analysis of the cooperation structure between the calibration channel and the anti-offset roller assembly: The calibration channel 101 is designed to first narrow and then be parallel, gradually adjusting the milk cartons to a unified width. Such a design helps to ensure the accuracy of the position of the milk cartons during the perfusion process.
[0039] The vertical roller rod 6 in the anti-offset roller assembly is located inside the calibration groove 103. By contacting the side wall of the milk carton, it prevents the milk carton from shifting left and right during the conveying process, further ensuring the accurate position of the milk carton when it enters the perfusion area.
[0040] The cooperation of this structure effectively ensures the stability and accuracy of the milk carton during the conveying and perfusion processes, greatly reducing the problems of poor docking and leakage irrigation caused by position offset of the milk carton during the perfusion process, and ensuring the accuracy and efficiency of milk perfusion.
[0041] 2. Stable docking of the perfusion device and the calibration channel
[0042] Structural analysis: The milk perfusion device table 4 is arranged above the calibration channel 101. The perfusion interface 402 at its bottom is arranged along the length direction and is docked with the opening on the milk carton body 201 for milk perfusion. The perfusion device is driven by the cylinder 501 to lift and lower. At the same time, the docking convex block 401 on the outer side of the milk perfusion device table 4 cooperates with the card slot 102 provided on the calibration channel 101 to ensure that the perfusion device always remains aligned with the milk carton during the lifting and lowering process, avoiding deviation.
[0043] The design of this docking structure ensures the accurate docking between the perfusion device and the milk carton body, and will not cause misalignment or poor docking even during multiple lifting and lowering processes, thereby improving the perfusion efficiency and perfusion accuracy. Through the stable positioning structure, the problems of milk spillage or uneven perfusion can be effectively avoided.
[0044] 3. Coordination between the Induction Device Frame and the Control Console
[0045] The induction device frame consists of a second gantry 502 and an image sensor 503. The image sensor is used to monitor the arrival of the milk carton body 201 and promptly feedback to the control terminal 3. The control console can be horizontally rotated and adjusted, enabling technicians to conveniently monitor and control the perfusion process in real time through the control terminal 3 to ensure the synchronization of each step.
[0046] The use of the image sensor ensures that perfusion starts only after the milk carton is accurately in place within the calibration channel 101, avoiding perfusion problems caused by uneven conveyor belt speed or misaligned milk cartons. The flexible adjustment function of the control console also enhances the convenience of operation and the overall intelligent level of the equipment.
[0047] Improved stability: Through the design of the calibration channel 101 and the function of the anti-offset roller assembly, the stability during the entire perfusion process has been greatly improved, reducing the risk of milk cartons tipping over or being misaligned.
[0048] Convenience of equipment maintenance: The rotating design of the control console not only improves the convenience of operation but also facilitates the maintenance and servicing of the equipment. Technicians can easily adjust and repair various parts of the equipment.
[0049] In summary, through precise structural design and the close cooperation of each part, the intelligent milk packaging device realizes an efficient, accurate, and safe milk perfusion process, while ensuring the convenience of operation and the stability of the equipment. This structural design not only improves production efficiency but also reduces potential quality problems during the production process, effectively meeting the requirements of modern milk production.
[0050] The above shows and describes the basic principles, main features, and advantages of the present utility model. Those skilled in the art should understand that the present utility model is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present utility model. Without departing from the spirit and scope of the present utility model, the present utility model will have various changes and improvements, and these changes and improvements all fall within the scope of the present utility model claimed. The scope of protection claimed by the present utility model is defined by the appended claims and their equivalents.
Claims
1. An intelligent milk packaging device, comprising a product processing table (1), a conveyor belt body (2), and multiple milk carton bodies (201) conveyed on the conveyor belt body (2). A drive motor (202) for driving the conveyor belt body (2) to rotate is arranged outside the product processing table (1), and it is characterized in that: On the product processing table (1), there is a calibration channel (101) with a width that first narrows and then becomes parallel, and anti-offset roller assemblies are provided on both sides of the opening of each calibration channel (101). The anti-offset roller assembly includes a calibration groove (103) opened at the opening of the calibration channel (101) and a vertical roller rod (6) located inside the calibration groove (103). A liftable perfusion device is provided on the calibration channel (101), and an induction device frame is located above the openings at both ends of the calibration channel (101).
2. The intelligent milk packaging device according to claim 1, characterized in that: The calibration channel (101) is composed of a trapezoidal channel connecting a rectangular channel, and the width of the rectangular channel is the same as the width of the shell of the control end (3).
3. The intelligent milk packaging device according to claim 1, wherein: The perfusion device includes a milk perfusion device table (4) and a first gantry (5). Among them, the milk perfusion device table (4) is adapted to the rectangular channel in the calibration channel (101). A perfusion interface (402) along the length direction is opened at the bottom of the milk perfusion device table (4), and a cylinder (501) for driving the milk perfusion device table (4) to lift is provided at the top of the milk perfusion device table (4).
4. The intelligent milk packaging device according to claim 1, characterized in that: Each of the two induction device frames includes a second gantry (502) and an image sensor (503) at the bottom of the second gantry (502).
5. The intelligent milk packaging device according to claim 2, characterized in that: On the inner side of the rectangular channel of the calibration channel (101), clamping grooves (102) are symmetrically opened, and the perfusion device is connected to the docking protrusions (401) at both outer ends of the milk perfusion device table (4). The docking protrusions (401) on each side of the milk perfusion device table (4) are vertically corresponding to the clamping grooves (102) below.
6. The intelligent milk packaging device according to claim 1, wherein: A control console is provided on the outer side of the product processing table (1). The control console includes a control end (3) and a rotating shaft (302) at the bottom of the control end (3). The rotating shaft (302) is installed on the outer side of the product processing table (1), and a rotatable cross plate (301) is provided between the rotating shaft (302) and the control end (3).
7. The intelligent milk packaging device according to claim 1, characterized in that: At least three groups of vertical roller rods (6) are provided inside each calibration groove (103).