Modularized material carrier for transformation production of cristobalite

The modular material carrier for quartzite transformation addresses the issue of high production and maintenance costs by using quartz ceramics and silicon carbide components for easy assembly and disassembly, ensuring durability and cost-effectiveness in high-temperature processes.

CN223101298UActive Publication Date: 2025-07-15SHANGHAI TESAI HIGH TEMPERATURE TECH CO LTD
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Patent Information

Application Number
CN202422171983.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-15
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The existing large-capacity cubic quartz material carriers have high production costs and are prone to damage under high temperature conditions, and have a short service life, which affects production efficiency and costs.

Method used

The material carrier is split into modular parts, including bottom corner columns, bottom plates, corner columns and side wall plates. Large-capacity carriers are formed by combining and assembled, and high-temperature resistant materials such as quartz ceramics, corundum mullite or recrystallized silicon carbide materials are made of.

Benefits of technology

It reduces the production and use costs, improves the stability and impact resistance of the vehicle, reduces space and extends the service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a modularized material carrier for transformation production of cristobalite, which is placed on a carrying trolley and comprises a bottom corner post, a bottom plate, a corner brace post and a side wall plate. A plurality of bottom corner posts are arranged in a square array on the whole, and a plurality of bottom plates are horizontally laid on the bottom corner posts; the corner brace columns are divided into a plurality of layers which are sequentially connected in a stacked mode from top to bottom, each layer is composed of a plurality of corner brace columns which are integrally arranged in a square shape, the corner brace columns are vertically installed on the tops of the bottom corner columns on the four sides respectively, and the side wall plates are vertically inserted between every two adjacent corner brace columns respectively. According to the high-temperature material carrier, the carrier is split into small-size modular parts, the small-size modular parts are combined and assembled into the high-capacity carrier, the high-temperature material carrier is easy to manufacture, simple and flexible to assemble and not prone to cracking, the comprehensive cost is remarkably reduced, and the problems that an existing high-capacity high-temperature material carrier is difficult to manufacture, high in cost, prone to cracking and the like are effectively solved.
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Description

Technical Field

[0001] The utility model relates to an auxiliary tool for cristobalite production, in particular to a modular material carrier for cristobalite transformation production. Background Art

[0002] The temperature required for cristobalite transformation is above 1470°C. After the temperature reaches and is kept warm for a period of time, forced cooling is required to fix the crystal structure of cristobalite. The thermal shock caused by this temperature change process has great destructive effects on the material carrier of cristobalite, especially for the large-capacity integral carrier. The production of cristobalite requires large-capacity carriers. If made into an integral type, firstly, it is difficult to manufacture and the yield is low; secondly, during the use process, the thermal shock will inevitably damage the carrier, causing problems such as fragmentation and cracking, resulting in the scrapping of the carrier. Thus, the existing integral carriers have problems such as high manufacturing cost, short service life, and high overall cost, seriously affecting the production progress and efficiency. Content of the Utility Model

[0003] The utility model provides a modular material carrier for cristobalite transformation production to solve the problem of excessively high manufacturing and use costs of large-volume material carriers under high-temperature working conditions.

[0004] The utility model adopts the following technical solutions to solve the above technical problems:

[0005] A modular material carrier for cristobalite transformation production, the material carrier is placed on a small loading vehicle, and it includes bottom corner columns, a bottom plate, corner code columns and side wall plates; wherein: there are several bottom corner columns, which are arranged in a square array as a whole, and several of the bottom plates are horizontally laid on them;

[0006] The corner code columns are divided into several layers, which are stacked and connected in sequence from top to bottom. Each layer is composed of several corner code columns arranged in a square as a whole, and they are respectively vertically installed on the tops of the bottom corner columns on the four sides, and the side wall plates are respectively vertically inserted between two adjacent corner code columns.

[0007] Preferably, the bottom corner columns include a first bottom corner column and a second bottom corner column, wherein:

[0008] There are four first bottom corner columns, which are respectively arranged at the four corner positions, and the first card slots are respectively opened on two adjacent side walls;

[0009] There are several second bottom corner columns, which are respectively arranged between two adjacent first bottom corner columns, and the second card slots are respectively opened on the left and right side walls of them.

[0010] Preferably, one bottom plate is respectively correspondingly erected on the tops of four adjacent bottom corner columns, and each bottom plate is spliced with each other to form a whole large bottom plate.

[0011] Preferably, each of the bottom plates is a rectangular plate structure, and at least the corners of the bottom plate spliced with the corner code columns are provided with relief notches.

[0012] Preferably, each layer of the corner code columns includes a first corner code column and a second corner code column, where:

[0013] There are four first corner code columns, which are respectively installed on the tops of the corresponding first bottom corner columns, and the adjacent side walls are both provided with first sliding grooves;

[0014] There are several second corner code columns, which are respectively arranged between two adjacent first corner code columns, and the left and right side walls thereof are both provided with second sliding grooves.

[0015] Preferably, square slots are provided at the tops and bottoms of the bottom corner columns and the tops of the corner code columns, and they are detachably connected by square pins in a plug-in manner.

[0016] Preferably, square slots are provided at the tops of the bottom corner columns and the corner code columns, and a square plug that can cooperate with the square slot is integrally provided at the bottom of the bottom corner column.

[0017] Preferably, the side wall plates include a first side wall plate and a second side wall plate, where:

[0018] The height of the first side wall plate is the same as that of the second side wall plate, and both are equal to the height of the corner code column; and the width of the first side wall plate is greater than or less than the width of the second side wall plate.

[0019] More preferably, a first lapping platform is provided at the lower end of the first side wall plate, and a first lapping groove is provided at the top;

[0020] Correspondingly, a second lapping platform is provided at the lower end of the second side wall plate, and a second lapping groove is provided at the top.

[0021] Preferably, the bottom corner columns, bottom plates, corner code columns and side wall plates are all made of quartz ceramics, corundum mullite or recrystallized silicon carbide.

[0022] The utility model adopts the above technical solutions, and compared with the prior art, has the following technical effects:

[0023] The modular material carrier for the transformation of cristobalite provided by the utility model disassembles the carrier into modular parts with small sizes such as bottom corner columns, bottom plates, corner code columns, side wall plates and square pins, and assembles them into a large-capacity carrier through combination. It is easy to manufacture, simple and flexible in assembly, not easy to crack, and the comprehensive cost is significantly reduced, effectively solving the problems of difficult manufacture, high cost and easy cracking of the existing large-capacity high-temperature material carriers; and the material carrier is assembled by small-size modular parts, and occupies little space and has low cost during transportation or storage. Description of the Drawings

[0024] Figure 1 Schematic three - dimensional structure diagram of a modular material carrier for cristobalite transformation production of the present utility model;

[0025] Figure 2 Partial enlarged structure diagram of part A in a modular material carrier for cristobalite transformation production of the present utility model;

[0026] Figure 3 Partial enlarged structure diagram of part B in a modular material carrier for cristobalite transformation production of the present utility model;

[0027] Figure 4 Explosion structure diagram of a modular material carrier for cristobalite transformation production of the present utility model;

[0028] Figure 5 Partial enlarged structure diagram of part C in a modular material carrier for cristobalite transformation production of the present utility model;

[0029] Figure 6 Partial enlarged structure diagram of part D in a modular material carrier for cristobalite transformation production of the present utility model;

[0030] Figure 7 Partial enlarged structure diagram of part E in a modular material carrier for cristobalite transformation production of the present utility model. Specific embodiments

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0032] Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0033] In some embodiments, as Figure 1 and Figure 4 shown, a modular material carrier for cristobalite transformation production is provided. The material carrier is integrally assembled on a small load - carrying vehicle and mainly includes modular components such as bottom corner columns 10, bottom plates 20, angle code columns 30, and side wall plates 40. The core solution is to disassemble the carrier into small - sized parts and form the large - capacity modular material carrier through combined assembly to solve the problem of excessively high manufacturing and use costs of large - volume material carriers under high - temperature working conditions.

[0034] Specifically, there are several bottom corner columns 10, which are arranged in a square array as a whole and are equidistantly spaced in the grooves on the top of the load-carrying cart. A plurality of the bottom plates 20 are horizontally laid on the tops of the several bottom corner columns 10 arranged in an array, and the several bottom plates 20 are sequentially spliced into a large bottom plate. The bottom corner column 10 is a square columnar structure, and its cross-section is larger than that of the angle code column 30. Placed on the top of the load-carrying cart, it can provide a sufficient supporting contact surface, ensuring the stability of the overall structure of the modular material carrier.

[0035] There are several angle code columns 30, which are divided into several layers stacked vertically in sequence to a set height. Each layer is composed of several angle code columns 30 arranged in a square as a whole, and the arrangement positions of the angle code columns 30 in each layer correspond one by one to the arrangement positions of the bottom corner columns 10 at the bottom.

[0036] The upper and lower angle code columns 30 between each layer are connected in a detachable manner. Several angle code columns 30 at the bottom layer are respectively vertically installed on the tops of the bottom corner columns 10 on the four sides. The skeleton support structure of the modular material carrier is spliced by the bottom corner columns 10 at the bottom and several layers of angle code columns 30 installed at one time on the upper part.

[0037] In addition, to further complete the assembly of the modular material carrier, based on the above-mentioned skeleton support structure, according to the shape and size of the bottom plate 20, side wall plates 40 of different specifications and sizes are selected, and the side wall plates 40 are respectively vertically inserted between two adjacent angle code columns 30 to form the side baffles of the modular material carrier.

[0038] In some of the embodiments, as Figure 4 and Figure 5 shown, according to the installation position, the bottom corner column 10 can be designed in three structural forms, which include several first bottom corner columns 11, several second bottom corner columns 12, and several third bottom corner columns not marked in the figure. The overall structures of the first bottom corner column 11, the second bottom corner column 12, and the third bottom corner column are the same, all being square columnar structures. The difference is that the first bottom corner column 11 and the second bottom corner column 12 are arranged on the outer periphery, while the third bottom corner column is arranged in the square area surrounded by the first bottom corner column 11 and the second bottom corner column 12, and the limiting grooves opened on various bottom corner columns are different.

[0039] Specifically, there are four first bottom corner columns 11, which are respectively arranged at the four corner positions, and the first card slots 111 are opened on two adjacent side walls. There are several second bottom corner columns 12, which are respectively arranged between two adjacent first bottom corner columns 11, and the second card slots 121 are opened on the left and right side walls thereof.

[0040] Unlike the first bottom corner column 11 and the second bottom corner column 12 mentioned above which both support and plug in the top angle code column 30, the third bottom corner columns in the middle portion only serve to support the bottom plate 20, so there is no need to open grooves on the top or slots on the side walls.

[0041] As required, side panels may be inserted between adjacent first slots 111 and second slots 121 and between two second slots 121 to connect the bottom corner posts 10 around the bottom into a whole. Or as required, side panels may not be inserted between adjacent first slots 111 and second slots 121 and between two second slots 121 to form a Figure 1 Bottom support structure shown.

[0042] In some of the embodiments, Figure 4 As shown, a bottom plate 20 is mounted on the top of each of the four adjacent bottom corner posts 10, and the bottom plates 20 are spliced together to form an integral large bottom plate. It is worth noting that, in order to ensure the structural stability of the splicing between each bottom plate 20 and the bottom corner post 10, each bottom plate 20 can be fixed to the corresponding bottom corner post 10 by screws.

[0043] Specifically, according to the size of the cargo trolley and the volume requirement of the preset carrier, base plates 20 of different shapes and sizes are used. For example, a more conventional solution is that each base plate 20 adopts a rectangular plate structure design, or a square plate structure design, and a plurality of base plates 20 are spliced into a large rectangular or square base plate.

[0044] In addition, to facilitate the installation of the bottom plate 20, a clearance notch 21 is provided at the corner of the bottom plate 20 where the outer periphery is spliced with the corner code column 30, so as to avoid the corner code column 30 plugged into the top of the bottom corner column 10. At the same time, it is worth noting that the side edge of the corresponding bottom plate 20 is located between two bottom corner columns 10 adjacent to each other on four sides, which can play a supporting role for the side wall plate 40.

[0045] In some of the embodiments, Figure 4 and Figure 6 As shown, according to the installation position, the corner code column 30 has two structural forms, and each layer of the corner code column 30 includes a plurality of first corner code columns 31 and a plurality of second corner code columns 32. The first corner code column 31 and the second corner code column 32 are both square column structures, and the cross section is smaller than the cross section of the bottom corner column 10, so as to leave enough support surface for supporting the bottom plate 20 at the top of the bottom corner column 10. And the facade of each corner code column 30 is flush with the facade of the bottom bottom corner column 10.

[0046] Specifically, there are four first corner code columns 31, which are respectively installed at the top positions of the corresponding first bottom corner columns 11 in a detachable connection manner. The first corner code columns 31 of each layer are spliced layer by layer to form the skeleton support at the four corners of the modular material carrier. And for the convenience of installing the side wall plates 40, the first sliding grooves 311 are opened on the adjacent two side walls of the first corner code column 31, and the first sliding grooves 311 are arranged corresponding to the second sliding grooves 321.

[0047] There are several second corner code columns 32, which are respectively arranged between two adjacent first corner code columns 31. The second corner code columns 32 of each layer are spliced layer by layer to form the skeleton support at the four sides of the modular material carrier, so as to further improve the stability and impact resistance of the skeleton structure of the material carrier.

[0048] Similarly, to cooperate with the first sliding groove 311 to realize the installation of the side wall plate 40, the second sliding grooves 321 are opened on the left and right side walls of the second corner code column 32. Each side wall plate 40 is installed between two adjacent second sliding grooves 321, or installed between the adjacent first sliding groove 311 and the second sliding groove 321 to form the side baffle structure of the material carrier.

[0049] In addition, as Figure 3 、 Figure 4 、 Figure 5 and Figure 6 shown, to realize the fixed connection between the bottom corner column 10 and the corner code column 30 and between the corner code columns 30, square slots are opened at the top and bottom of the bottom corner column 10 and at the top of the corner code column 30, and they are detachably inserted and connected with square pins 50.

[0050] During use, first insert the lower end of the square pin 50 into the square slot at the top of the bottom corner column 10, and then align the square slot at the bottom of the corner code column 30 with the upper end of the square pin 50 to complete the insertion and fixation of one corner code column 30. Repeat the above steps to complete the installation of the corner code columns 30 of the same layer in sequence. Then, according to needs, use the square pin 50 to complete the insertion of multiple layers of bottom corner columns 10 to the preset height.

[0051] As an alternative technical solution, to reduce the assembly process and lower the manufacturing cost of parts, the square pin 50 and the corner code column 30 can be made into an integral structure. The same as the original scheme, square slots are opened at the top of the bottom corner column 10 and the corner code column 30. The difference is that a square plug pin that can cooperate with the square slot is integrally provided at the bottom of the bottom corner column 10. The corner code column 30 with an integral structure and a bottom square plug pin can be assembled more conveniently, greatly improving the installation efficiency and operation convenience.

[0052] In some embodiments, as Figure 4 and Figure 7As shown, according to the installation position, the side wall plates 40 mainly have two structural forms, corresponding to the structure of the bottom plate 20, and are mainly divided into a first side wall plate 41 and a second side wall plate 42. Both the first side wall plate 41 and the second side wall plate 42 are in the form of thin plates and are sequentially installed between adjacent corner code columns 30 to a set height.

[0053] Specifically, the height of the first side wall plate 41 is the same as that of the second side wall plate 42, both equal to the height of the corner code column 30, and the width of the first side wall plate 41 is greater than or less than the width of the second side wall plate 42. After all the first side wall plates 41 and the second side wall plates 42 are completely installed on the frame structure, the bottommost first side wall plate 41 and the second side wall plate 42 are vertically arranged on the side edges of the bottom plate 20 and are supported by the bottom plate 20; the first side wall plates 41 and the second side wall plates 42 of each layer are sequentially connected up and down, and the tops of the topmost first side wall plate 41 and the second side wall plate 42 are flush with the top ends of the corner code columns 30.

[0054] In addition, to ensure the stability of the connection between the upper and lower layers of the first side wall plates 41, a first overlapping platform 411 is provided at the lower end of the first side wall plate 41, and a first overlapping groove 412 is provided at the top. The first overlapping platform 411 at the lower end of the upper first side wall plate 41 overlaps in the first overlapping groove 412 at the top end of the lower first side wall plate 41 to complete the stable splicing of the upper and lower layers of the first side wall plates 41.

[0055] Similarly, to ensure the stability of the connection between the upper and lower layers of the second side wall plates 42, a second overlapping platform 421 is provided at the lower end of the second side wall plate 42, and a second overlapping groove 422 is provided at the top. The second overlapping platform 421 at the lower end of the upper second side wall plate 42 overlaps in the second overlapping groove 422 at the top end of the lower second side wall plate 42 to complete the stable splicing of the upper and lower layers of the second side wall plates 42.

[0056] In some of the embodiments, to ensure the overall structural strength and service life of the modular material carrier, the bottom corner columns 10, the bottom plate 20, the corner code columns 30, and the side wall plates 40 are all made of refractory materials with a temperature resistance exceeding the transformation temperature of α-cristobalite (1470 °C), such as quartz ceramics, corundum mullite, or recrystallized silicon carbide, to form a number of modular components. According to the volume requirements of the material carrier, flexible combination and assembly are carried out.

[0057] Such as Figure 1 and Figure 4As shown in the figure, the manufacturing method of the modular material carrier for cristobalite transformation production is as follows: First, place each bottom corner post 10 on the loading trolley according to certain dimensions, and lap each single-piece bottom plate 20 on the bottom corner post 10 to form a large bottom plate; then insert each square pin 50 into the square hole at the top of the bottom corner post 10 for assembly, and sleeve the angle code post 30 on the upper end of each square pin 50, and lap the square pin 50 and the angle code post 30 in sequence to complete the assembly of the columns on 4 sides; finally, insert the side wall plates 40 into the chutes of the angle code posts 30 in sequence to complete the assembly of the four walls of the material carrier, and quickly assemble them into a large-volume material carrier. The carrier assembled in this way has a low manufacturing cost, a large capacity, and is not easily damaged during use; even if it is damaged, it is a single small part, and the replacement cost is greatly reduced.

[0058] Finally, several points should be noted: First, in the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "coupling" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the communication inside two components, and can be directly connected. "Upper", "lower", "left", "right", etc. are only used to represent the relative position relationship. When the absolute position of the object being described changes, the relative position relationship may change;

[0059] Secondly, in the attached drawings of the disclosed embodiments of the present utility model, only the structures related to the disclosed embodiments are involved. For other structures, reference can be made to the general design. Without conflict, the same embodiment and different embodiments of the present utility model can be combined with each other;

[0060] Finally, the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims

1. A modular material carrier for the transformation production of cristobalite, characterized in that The material carrier is placed on the small carrying vehicle and includes bottom corner columns, a bottom plate, corner code columns and side wall plates; wherein: There are several bottom corner columns, which are arranged in a square array as a whole, and several of the bottom plates are horizontally laid on them; The corner code columns are divided into several layers and are stacked and connected in sequence from top to bottom. Each layer is composed of several corner code columns arranged in a square as a whole, and are respectively vertically installed on the tops of the bottom corner columns on the four sides. And the side wall plates are respectively vertically inserted between two adjacent corner code columns.

2. The modular material carrier for cristobalite transformation production according to claim 1, characterized in that The bottom corner columns include first bottom corner columns and second bottom corner columns, wherein: There are four first bottom corner columns, which are respectively arranged at the four corner positions, and the first card slots are opened on the adjacent two side walls; There are several second bottom corner columns, which are respectively arranged between two adjacent first bottom corner columns, and the second card slots are opened on the left and right side walls thereof.

3. The modular material carrier for cristobalite transformation production according to claim 1, characterized in that, One bottom plate is respectively erected on the tops of four adjacent bottom corner columns, and each of the bottom plates is spliced with each other to form an integral large bottom plate.

4. The modular material carrier for cristobalite transformation production according to claim 1, characterized in that, Each of the bottom plates is a rectangular plate-like structure, and at least the corners of the bottom plate spliced with the corner code columns are provided with relief notches.

5. The modular material carrier for cristobalite transformation production according to claim 1, characterized in that, Each layer of the corner code columns includes first corner code columns and second corner code columns, wherein: There are four first corner code columns, which are respectively installed on the tops of the corresponding first bottom corner columns, and the first sliding grooves are opened on the adjacent two side walls; There are several second corner code columns, which are respectively arranged between two adjacent first corner code columns, and the second sliding grooves are opened on the left and right side walls thereof.

6. The modular material carrier for cristobalite transformation production according to claim 1, characterized in that, Square slots are opened at the tops of the bottom corner columns, the bottoms and tops of the corner code columns, and are detachably plugged and connected with each other by square pins.

7. The modular material carrier for cristobalite transformation production according to claim 1, wherein, Square slots are opened at the tops of the bottom corner columns and the corner code columns, and square pins that can cooperate with the square slots are integrally arranged at the bottoms of the bottom corner columns.

8. The modular material carrier for cristobalite transformation production according to claim 1, characterized in that, The side wall plates include first side wall plates and second side wall plates, wherein: The height of the first side wall plate is the same as that of the second side wall plate, and both are equal to the height of the corner code column; and the width of the first side wall plate is greater than or less than the width of the second side wall plate.

9. The modular material carrier for cristobalite transformation production according to claim 8, characterized in that, A first lapping platform is arranged at the lower end of the first side wall plate, and a first lapping groove is arranged at the top; Correspondingly, a second lapping platform is arranged at the lower end of the second side wall plate, and a second lapping groove is arranged at the top.

10. The modular material carrier for cristobalite transformation production according to claim 1, characterized in that, The bottom corner columns, the bottom plates, the corner code columns and the side wall plates are all made of quartz ceramics, corundum mullite or recrystallized silicon carbide.