Pole roll storing and taking buffering needle bearing device

By using buffer needle roller bearing device during the polar roll access process, the problem of pole sheet damage caused by the polar roll tilt sliding is solved, and stable and efficient pole roll access is achieved, extending the barrel life and reducing the difficulty of operation.

CN223101677UActive Publication Date: 2025-07-15LIUZHOU GUOXUAN BATTERY CO LTD
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Patent Information

Application Number
CN202422265180.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-15
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

In the prior art, the pole coil is prone to tilt or slide during the access process, resulting in damage to the pole sheet, and there is no transition bearing at the front end of the support shaft, which causes more force to be consumed during material removal and is prone to wear the barrel.

Method used

The extremely rolled storage and withdrawal buffered needle roller bearing device is adopted, including a base, needle roller bearing and U-shaped groove, for buffering, transitioning and bearing the pole roller, combined with an I-shaped base design to prevent sliding and wear.

Benefits of technology

It improves the stability and safety of the pole coil access process, reduces pole sheet damage, reduces labor intensity, improves work efficiency, and extends the service life of the barrel.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223101677U_ABST
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Abstract

The utility model discloses a pole roll storing and taking buffering needle bearing device which comprises a base. The needle bearing device is arranged on a middle convex part of the base; the U-shaped groove is formed in the side edge of the base; the needle bearing device is supported by the base to conduct buffering, transition and bearing when a pole roll is stored and taken out, and foreign matter is discharged in cooperation with the U-shaped groove. The base is connected to the material frame, and the moving stability of the pole roll is guaranteed through the needle bearings. In the material taking process, it can be guaranteed that all the pole rolls are in a balanced and supported state, the moving stability of the pole rolls in the material storing and taking process is guaranteed, and more time and labor are saved when workers take materials. And the U-shaped groove is formed, so that foreign matters are convenient to clean and discharge, and the rolling smoothness of the needle bearing is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of buffer transition devices, in particular to a polar coil storage and retrieval buffer needle bearing device. Background Art

[0002] During the battery trial production and production process, the rolled and slit pole pieces will be rolled into pole rolls through the barrel for use in the winding process. Generally, the pole rolls rolled into pole pieces are temporarily stored on the rack and are not directly transported to the equipment for use. When employees store or remove pole rolls, they will use a transfer cart, connect the transfer shaft of the transfer cart to the support shaft of the rack, and manually push and pull the barrel to drag the pole rolls on the rack out or into the transfer shaft of the transfer cart.

[0003] At present, deep groove ball bearings are distributed on the support shaft used in the material rack, but the transition bearing is not installed on the outer side of the support shaft (the front end of the support shaft). When taking materials, after the barrel passes the deep groove ball bearing at the front end, one end is unsupported and the pole roll will tilt downward. The employee needs to lift the pole roll slightly and put the barrel on the roller of the transfer shaft. Similarly, when storing materials, the pole roll needs to be lifted after the barrel passes the roller at the front end of the transfer shaft so that it can be put on the deep groove ball bearing of the support shaft of the material rack. If the employee is negligent, the pole piece will slide on the barrel like a gyroscope. Adjusting the position of the pole piece will easily cause damage to the pole piece, which will affect the pole piece correction in the winding process when used. There is no transition bearing buffer at the front end of the support shaft, so more effort and time are required when taking materials, and the barrel is easily scratched and worn by the support shaft. Utility Model Content

[0004] The purpose of the utility model is to overcome the shortcomings of the prior art. To achieve the above purpose, a polar winding material storage and retrieval buffer needle bearing device is adopted to solve the problems raised in the above background technology.

[0005] A polar coil storage and retrieval buffer needle bearing device, comprising:

[0006] Base;

[0007] A needle bearing disposed on the middle raised portion of the base; and

[0008] A U-shaped groove provided on the side of the base;

[0009] The base supports the needle bearing to buffer, transition and receive the pole roll when storing and retrieving materials, and cooperates with the U-shaped groove to discharge foreign matter.

[0010] As a further solution of the utility model: the needle bearing device is arranged on the material rack assembly, which can extend the service life of the barrel, reduce the friction between the barrel and the support shaft, and avoid mutual wear.

[0011] As a further solution of the utility model: the material rack assembly includes a material rack, a support shaft arranged on the material rack, an end cover arranged on the end of the support shaft, a deep groove ball bearing arranged on the support shaft, a pole roll arranged on the support shaft, and a barrel arranged on the support shaft. The layout not only optimizes the smoothness of material transmission, but also meets the requirements of bearing the weight of the pole roll, making the entire device more efficient and reliable.

[0012] As a further solution of the utility model: the base adopts an overall I-shaped structure, and the base is a hollow structure with a raised middle portion. Such a structural design facilitates the discharge of dust and debris generated during use, and does not accumulate inside and on the surface of the device.

[0013] As a further solution of the utility model, the edges of the contact part between the base and the barrel are chamfered to prevent the barrel from being scratched by the base during the process of storing and taking materials.

[0014] As a further solution of the utility model: the needle bearing device includes a needle bearing arranged on the base, a baffle arranged on one side of the base, and a bolt for fixing the baffle. The main function of the baffle is to fix the shaft of the needle bearing and effectively prevent the shaft from coming out of the bearing. The bolt for fixing the baffle also has the function of fixing the base on the support shaft, realizing the sharing of the bolt hole.

[0015] As a further solution of the utility model: the needle bearing is arranged on the base through the installation shaft. This installation method simplifies the installation process, improves the installation accuracy, and is convenient for subsequent maintenance and replacement, thereby reducing the maintenance cost.

[0016] As a further solution of the utility model: the needle roller bearing device is arranged between the deep groove ball bearing and the end cover.

[0017] Compared with the prior art, the utility model has the following technical effects:

[0018] The above-mentioned technical solution is adopted, and the stability and safety of the pole roll storage and retrieval process are significantly improved by combining the base with the needle bearing device of the middle raised part. The strong bearing capacity of the needle bearing ensures the durability of the device, and the pole roll remains balanced during storage and retrieval, reducing shaking, making the operation smoother and smoother, effectively shortening the material retrieval time of employees and reducing labor intensity, and preventing the pole piece from being damaged. At the same time, the U-shaped groove design on the side cleverly promotes the natural discharge of foreign matter, facilitates manual cleaning, ensures smooth and unobstructed rolling of the bearing, and further improves the overall work efficiency and convenience of equipment maintenance. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The specific implementation of the utility model is described in detail below in conjunction with the accompanying drawings:

[0020] Figure 1A schematic structural diagram of a needle roller bearing device according to an embodiment disclosed in the present application;

[0021] Figure 2 A schematic diagram of the structure of a baffle and a bolt of a needle roller bearing device according to an embodiment disclosed in the present application;

[0022] Figure 3 A side view of a rack assembly according to an embodiment of the present application;

[0023] Figure 4 It is a schematic diagram of the three-dimensional structure of the material rack assembly of the embodiment disclosed in this application.

[0024] In the figure: 1. needle bearing; 2. base; 3. U-shaped groove; 4. mounting shaft; 5. bolt; 6. baffle; 7. material rack; 8. support shaft; 9. end cover; 10. material barrel; 11. pole roll; 12. needle bearing device; 13. deep groove ball bearing. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Please refer to Figure 1 and Figure 2 In the embodiment of the utility model, a polar coil storage and retrieval buffer needle bearing device comprises:

[0027] Base 2;

[0028] A needle bearing 1 is disposed on the middle raised portion of the base 2; and

[0029] A U-shaped groove 3 is provided on the side of the base 2;

[0030] The base 2 supports the needle bearing 1 to buffer, transition and receive the pole coil 11 when storing and retrieving materials, and cooperates with the U-shaped groove 3 to discharge foreign matter.

[0031] In this embodiment, the needle bearing device 12 is arranged on the rack assembly.

[0032] like Figure 3 As shown, the figure is a side view of the rack assembly;

[0033] like Figure 4 As shown, the figure is a schematic diagram of the three-dimensional structure of the material rack assembly;

[0034] In this embodiment, the rack assembly includes a rack 7, a support shaft 8 disposed on the rack 7, an end cap 9 disposed at the end of the support shaft 8, a deep groove ball bearing 13 disposed on the support shaft 8, an extremely thin roll 11 disposed on the support shaft 8, and a cartridge 10 disposed on the support shaft 8.

[0035] In this embodiment, the base 2 is disposed at the end of the support shaft 8.

[0036] The device is installed on the top of the support shaft 8, between the deep groove ball bearing 13 and the end cap 9, and close to the end cap 9. The device can be fixed to the support shaft 8 using bolts 5.

[0037] In this embodiment, the base 2 has an overall I-shaped structure, and the base 2 is a hollow structure with a convex middle part.

[0038] In this embodiment, the needle roller bearing device 12 includes a needle roller bearing 1 disposed on the base 2, a retaining plate 6 disposed on one side of the base 2, and a bolt 5 for fixing the retaining plate 6.

[0039] In this embodiment, the needle roller bearing 1 is installed on the base 2 through a mounting shaft 4.

[0040] In this embodiment, the needle roller bearing device 12 is installed between the deep groove ball bearing 13 and the end cap 9.

[0041] The needle roller bearing device 12 is arranged in the rack assembly. The length of the cartridge is limited. When it is transferred to the support shaft 8, the front end lacks bearing support. When the coil 11 moves from the front end to the mid-front position where the deep groove ball bearing 13 is provided, due to the height difference between the bearing position and the non-bearing position, it is difficult for the cartridge to be smoothly pushed forward, resulting in the coil 11 being prone to slipping on the cartridge. In order to ensure that the height of the front end is the same as the height of the mid-front roller, and thus ensure that there is no obvious height difference between the front and back of the support shaft, the needle roller bearing device 12 is designed.

[0042] In the specific implementation, the base 2 is overall I-shaped, with the middle part convex and hollow for placing the needle roller bearing 1. The bottom is machined to match the curvature of the corresponding support shaft 8 and fits with the support shaft 8. It is installed between the deep groove ball bearing 13 and the end cap 9, and the base 2 is fixed to the support shaft 8 using bolts 5. There is a through hole on one side of the middle convex part, which is the hole position for the needle roller bearing 1 and the mounting shaft 4. The needle roller bearing 1 is fixed in the hollow position using the mounting shaft 4, and the retaining plate 6 is installed. The retaining plate 6 is fixed to the base 2 using bolts 5 to separate the mounting shaft 4 from the outside; a U-shaped groove 3 is opened in the area near the bottom on the other side to facilitate cleaning and discharging foreign objects. The height of the pick-up buffer needle roller bearing device 12 has no height difference from the original deep groove ball bearing 13 on the support shaft 8 of the rack 7.

[0043] For those skilled in the art, it is obvious that the present utility model is not limited to the details of the above-described exemplary embodiments, and the present utility model can be implemented in other specific forms without departing from the spirit or basic characteristics of the present utility model. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present utility model is defined by the appended claims rather than the above description. Therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be embraced within the present utility model, and any reference signs in the claims should not be regarded as limiting the claims involved.

[0044] In addition, it should be understood that although this specification is described according to embodiments, not every embodiment only contains an independent technical solution. This narrative manner of the specification is only for clarity. Those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A buffer needle roller bearing device for extremely coiled access and material handling, characterized in that, include: Base (2); A needle roller bearing (1) is arranged on the middle raised portion of the base; as well as A U-shaped groove (3) provided on the side of the base; The base supports the needle bearing to buffer, transition and receive the battery pole coils when storing and retrieving materials, and cooperates with the U-shaped groove to discharge foreign matter.

2. The extremely coiled access and storage buffer needle roller bearing device according to claim 1, characterized in that, The needle bearing device is arranged on the rack assembly.

3. The extremely coiled material access buffer needle roller bearing device according to claim 2, wherein, The material rack assembly comprises a material rack (7), a support shaft (8) arranged on the material rack, an end cover (9) arranged on the end of the support shaft, a deep groove ball bearing (13) arranged on the support shaft, a pole roll (11) arranged on the support shaft, and a material barrel (10) arranged on the support shaft.

4. The kind of extremely coiled access and storage buffer needle roller bearing device according to claim 3, characterized in that, The base adopts an overall I-shaped structure, and the base is a hollow structure with a raised middle portion.

5. The kind of extremely coiled access material buffer needle roller bearing device according to claim 4, characterized in that, The needle roller bearing device comprises a needle roller bearing (1) arranged on a base, a baffle (6) arranged on one side of the base, and a bolt (5) for fixing the baffle.

6. The extremely-rolled access and storage buffer needle roller bearing device according to claim 5, characterized in that, The needle roller bearing is arranged on the base via a mounting shaft (4).

7. The extremely coiled access and storage buffer needle roller bearing device according to claim 5, characterized in that, The needle roller bearing device is arranged between the deep groove ball bearing and the end cover.