Punched sheet collecting device
The device automates the stacking of stamped metal sheets onto storage racks, addressing manual handling issues and improving production efficiency in electric motor rotor manufacturing.
Patent Information
- Application Number
- CN202422015781.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-20
AI Technical Summary
In the prior art, the motor rotor punching sheet is required to manually operate the punching sheets onto the storage rack, resulting in low automation, low working efficiency and increased production costs.
A punching device is designed, including a conveying mechanism, a transfer mechanism and a collection mechanism. The punching device is automatically transferred to the storage rack using pneumatic fingers and sensors, and the automatic operation is achieved through the controller to coordinate the conveying motor and pneumatic valves.
It improves the automatic production efficiency of motor rotor punching, reduces manual operation, and reduces production costs.
Smart Images

Figure CN223102099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an auxiliary device for machining, in particular to a punching sheet collecting device. Background Art
[0002] The motor rotor is formed by winding wires after stacking multiple punching sheets of the motor rotor. During the processing of the motor rotor punching sheets, multiple processing procedures are required, and the processing efficiency of each processing procedure is different. Therefore, it is often necessary to configure a collecting device on the entire production line to stack the punched sheets together for temporary storage. In the prior art, after stamping and forming, the punching sheets are often manually strung onto the storage rack and then temporarily stored. This requires separate staff, with a low degree of automation, reduced work efficiency, and increased production costs. Content of the Utility Model
[0003] The purpose of the utility model is to provide a punching sheet collecting device that can automatically string the formed punching sheets onto the storage rack to improve the automated production efficiency.
[0004] To achieve the above object, in an embodiment of the utility model, a punching sheet collecting device is provided, which includes a conveying mechanism, a transfer mechanism, and a collecting mechanism;
[0005] The transfer mechanism is installed between the conveying mechanism and the collecting mechanism. The transfer mechanism includes a mounting bracket. One end of the mounting bracket close to the conveying mechanism is provided with a guide plate, and one end close to the collecting mechanism is provided with a movable bracket. A pneumatic finger is installed on the movable bracket, and a clamping plate is installed on the pneumatic finger.
[0006] The collecting mechanism includes a workbench. A turntable is arranged on the workbench, and a driving device for driving the turntable to rotate on the workbench is configured; a plurality of positioning holes are arranged on the turntable, and a storage rack is movably installed on the positioning holes.
[0007] Preferably, the conveying mechanism of the utility model includes a conveying frame and a conveyor belt laid on the conveying frame.
[0008] Preferably, the driving device includes a driving motor. The driving motor is installed inside the lower part of the workbench. A driving gear is installed on the rotating shaft of the driving motor. The driving gear is engaged with a reduction gear below the turntable. The middle part of the turntable is installed on the workbench through a rotating bearing.
[0009] Preferably, the storage rack includes a baffle. The positioning rod below the baffle is inserted into the positioning hole for fixation. A stringing rod is arranged above the baffle, and the top of the stringing rod is conical.
[0010] Preferably, an ejecting cylinder is arranged on the workbench. The ejecting shaft of the ejecting cylinder is located below the turntable. When the ejecting shaft of the ejecting cylinder moves upward, the storage rack is ejected from the positioning hole. A proximity switch sensor is arranged on the side of the ejecting cylinder.
[0011] Preferably, a second proximity switch sensor is installed on the mounting bracket of the transfer mechanism to detect whether there is a punching sheet on the clamping plate.
[0012] Preferably, the conveying mechanism is equipped with a conveying motor, the pneumatic finger is equipped with a pneumatic valve, and the punching sheet collecting device is equipped with a controller. The controller collects the signals of the second proximity switch sensor and controls the working states of the conveying motor and the pneumatic valve.
[0013] In summary, the present utility model has the following advantages:
[0014] The collecting device of the present utility model can transfer the punching sheets on the conveying mechanism to the storage rack, reduce manual operation, and improve work efficiency. Description of the Drawings
[0015] Figure 1 is a perspective view of the punching sheet collecting device in an embodiment of the present utility model;
[0016] Figure 2 is a side view of the punching sheet collecting device in an embodiment of the present utility model;
[0017] Figure 3 is a side view of the punching sheet collecting device in an embodiment of the present utility model, in which the conveying mechanism is omitted;
[0018] Figure 4 is a perspective view of the transfer mechanism in an embodiment of the present utility model;
[0019] Figure 5 is a top view of the transfer mechanism in an embodiment of the present utility model;
[0020] Figure 6 is a schematic diagram of the storage rack in an embodiment of the present utility model;
[0021] Figure 7 is a top view of the punching sheet of the present utility model;
[0022] Among them, 1. conveying mechanism; 2. mounting bracket; 3. guide plate; 4. movable bracket; 5. pneumatic finger; 6. clamping plate; 7. workbench; 8. turntable; 9. driving device; 10. positioning hole; 11. storage rack; 12. conveying rack; 13. reduction gear; 14. baffle; 15. positioning rod; 16. stringing rod; 17. ejecting cylinder; 18. proximity switch sensor; 19. second proximity switch sensor. Detailed Description of the Preferred Embodiment
[0023] The utility model provides a punching sheet collection device, comprising a conveying mechanism 1, a transfer mechanism and a collection mechanism. The conveying mechanism 1 conveys the punching sheets formed by the previous process to the transfer mechanism one by one, and the conveying mechanism 1 provides a temporary storage platform and buffer space for the punching sheets. The transfer mechanism can place the punching sheets one by one on the storage rack 11 of the collection mechanism to form a series of storage methods.
[0024] The conveying mechanism 1 may include a conveying frame 12 and a conveyor belt laid on the conveying frame 12. The conveyor belt is equipped with a conveying motor as a transmission power. The conveyor belt may also be equipped with auxiliary devices such as rollers. The conveying mechanism 1 can select a common conveyor belt type conveying mechanism 1. The working state of the conveyor belt of the conveying mechanism 1, such as the start and stop state, can be achieved by controlling the conveying motor.
[0025] The transfer mechanism is installed between the conveying mechanism 1 and the collecting mechanism. The transfer mechanism includes a mounting bracket 2. A guide plate 3 is provided at one end of the mounting bracket 2 close to the conveying mechanism 1, and a movable bracket 4 is provided at one end close to the collecting mechanism. The guide plate 3 is a device composed of two plates. The end of the guide plate 3 close to the collecting mechanism is narrow and faces the position of the clamping plate 6. The side of the guide plate 3 close to the conveying mechanism 1 is wide. After the punching sheet is rushed onto the conveyor belt, it is gradually gathered by the guide plate 3 and driven to correspond to the position of the transfer mechanism.
[0026] The movable bracket 4 is fixed on the installation space, and the movable bracket 4 can change the fixed position as needed to adjust the position of receiving the punching sheet. The movable bracket 4 is equipped with a pneumatic finger 5, and a clamping plate 6 is installed on the pneumatic finger 5. The two clamping plates 6 are combined to form a circular structure, and each clamping plate 6 is provided with a semicircular structure. The pneumatic finger 5 and the working method belong to the prior art. The pneumatic finger 5 can be equipped with a pneumatic valve to control the change of the clamping and loosening working state of the pneumatic finger 5.
[0027] The mounting bracket 2 of the transfer mechanism of the utility model is equipped with a second proximity switch sensor for detecting whether there is a punch on the clamp 6. When there is a punch on the clamp 6, the controller can control the pneumatic finger 5 to open so that the punch falls exactly onto the storage rack 11. The conveying mechanism 1 is equipped with a conveying motor, the pneumatic finger 5 is equipped with a pneumatic valve, and the punch collecting device is equipped with a controller. The controller collects the signal of the second proximity switch sensor and controls the working state of the conveying motor and the pneumatic valve.
[0028] After the punching piece is processed, it falls onto the front end of the conveyor belt. After the conveyor belt moves the punching piece to the tail end, under the guidance of the guiding plate 3 and the action of inertia, the punching piece will fall between the clamping structures formed by two clamping plates 6. The clamping plates 6 are provided with arc-shaped grooves, which can also be adapted to the characteristic that the outer shape of the punching piece is circular. The clamping plates 6 can be replaced with corresponding shapes according to the size and outer shape of the punching piece. After the punching piece falls into the clamping plates 6, the second proximity switch sensor 19 can detect a signal. At this time, the controller can control the conveying motor to pause, and then control the pneumatic finger 5 to open the clamping plates 6, so that the punching piece just falls onto the storage rack 11 below. After this process is completed, the pneumatic conveyor belt conveys the next punching piece again.
[0029] The collection mechanism of the present utility model includes a workbench 7. A turntable 8 is arranged on the workbench 7, and a driving device 9 for driving the turntable 8 to rotate on the workbench 7 is configured; a plurality of positioning holes 10 are arranged on the turntable 8, and a storage rack 11 is movably installed on the positioning holes 10. A plurality of storage racks 11 can be placed on the turntable 8, and a plurality of punching pieces can be stacked on each storage rack 11. When the punching pieces on a storage rack 11 are stacked full, the turntable 8 can be rotated to take them away, and at the same time, the empty storage rack 11 can be moved under the transfer mechanism.
[0030] The driving device 9 of the present utility model may include a driving motor. The driving motor is installed inside the lower part of the workbench 7. A driving gear is installed on the rotating shaft of the driving motor, and the driving gear is engaged with a reduction gear 13 below the turntable 8. The middle part of the turntable 8 is installed on the workbench 7 through a rotating bearing.
[0031] The storage rack 11 of the present utility model includes a baffle. The positioning rod 15 below the baffle is inserted into the positioning hole 10 for fixation. A stringing rod 16 is arranged above the baffle, and the top of the stringing rod is conical. The size of the baffle is larger than that of the positioning hole 10, so that the storage rack 11 will not fall off downward after being placed on the positioning hole 10. The size of the positioning rod below the baffle 14 is slightly smaller than that of the positioning hole 10, realizing the plug-in fixation. The stringing rod can be a cylindrical round rod, and its conical top can also make it more convenient to take and load the punching pieces.
[0032] When the stacked material rack 11 is turned away, there are many punching sheets stacked on it, which has a large weight. When taking out the material rack 11, since the positioning rod of the material rack 11 is inserted into the positioning hole 10, and in order to improve stability, the gap between the positioning rod and the positioning hole 10 is generally small, so that large shaking can be prevented. At this time, when the operator takes out the material rack 11, it is necessary to use a vertical upward force to take it out. If the direction of the force used is not a complete vertical upward force, it will cause jamming, making it more laborious to take out the material rack 11. Therefore, an ejection cylinder is provided on the workbench 7, and the ejection shaft of the ejection cylinder is below the turntable 8 and directly below the positioning hole 10. The ejection shaft of the ejection cylinder ejects the positioning rod from the positioning hole 10 when moving upward; a proximity switch sensor 18 is provided on the side of the ejection cylinder 17, which can determine whether there is a storage rack 11 at this position. After the ejection cylinder is lifted up, it automatically returns to its original position after the storage rack 11 is taken away, so that the next storage rack 11 can be placed in this position.
[0033] Although the specific implementation of the utility model is described in detail in conjunction with the drawings, it should not be understood as limiting the scope of protection of this patent. Within the scope described in the claims, various modifications and variations that can be made by those skilled in the art without creative work still fall within the scope of protection of this patent.
Claims
1. A punching sheet collecting device, characterized in that: It includes a conveying mechanism, a transfer mechanism and a collection mechanism; The transfer mechanism is installed between the conveying mechanism and the collection mechanism. The transfer mechanism includes a mounting bracket. A guiding plate is provided at one end of the mounting bracket close to the conveying mechanism, and a movable bracket is provided at one end close to the collection mechanism. A pneumatic finger is installed on the movable bracket, and a clamping plate is installed on the pneumatic finger; The collection mechanism includes a workbench. A turntable is provided on the workbench, and a driving device for driving the turntable to rotate on the workbench is configured; A number of positioning holes are provided on the turntable, and a storage rack is movably installed on the positioning holes.
2. The punching sheet collecting device according to claim 1, characterized in that: The conveying mechanism includes a conveying rack and a conveyor belt laid on the conveying rack.
3. The punching sheet collecting device according to claim 1, characterized in that: The driving device includes a driving motor. The driving motor is installed inside the lower part of the workbench. A driving gear is installed on the rotating shaft of the driving motor. The driving gear is engaged with a reduction gear under the turntable. The middle part of the turntable is installed on the workbench through a rotating bearing.
4. The punching sheet collecting device according to claim 1, characterized in that: The storage rack includes a baffle. The positioning rod under the baffle is inserted into the positioning hole for fixation. A stringing rod is provided above the baffle, and the top of the stringing rod is conical.
5. The blanking sheet collecting device according to claim 1, wherein: A jacking cylinder is provided on the workbench. The jacking shaft of the jacking cylinder is under the turntable. When the jacking shaft of the jacking cylinder moves upward, it jacks out the storage rack from the positioning hole; A proximity switch sensor is provided on the side of the jacking cylinder.
6. The punching sheet collecting device according to claim 1, wherein: A second proximity switch sensor is installed on the mounting bracket of the transfer mechanism to detect whether there is a punching piece on the clamping plate.
7. The punching piece collecting device according to claim 1, wherein: The conveying mechanism is configured with a conveying motor, the pneumatic finger is configured with a pneumatic valve, and the punching piece collection device is configured with a controller. The controller collects the signals of the second proximity switch sensor and controls the working states of the conveying motor and the pneumatic valve.