Winding equipment capable of being subjected to limiting adjustment

The cable winding device addresses disorganized winding and tension issues by adjusting diameter and speed to accommodate varying cable diameters, ensuring efficient and organized cable winding.

CN223102340UActive Publication Date: 2025-07-15WUXI MAITONG METAL PROD CO LTD
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Patent Information

Application Number
CN202422172603.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-07-15
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The diameter of the existing winding wheel cannot be adjusted, resulting in chaos during the cable winding process. Cables of different thicknesses are not easy to fix on the limiter and it is difficult to maintain tension.

Method used

A winding device that can be used for limit adjustment is designed. The winding process of the cable is controlled by the motor adjusting the rotation speed and the limiting mechanism to ensure that the diameter of the winding wheel increases with the increase of the number of layers. The limiting cylinder and slider mechanism are used to fix cables of different thicknesses and maintain tension.

Benefits of technology

It effectively avoids winding chaos, improves the efficiency and stability of cable winding, and ensures that cables of different thicknesses maintain tension during winding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses winding equipment capable of carrying out limit adjustment, which relates to the technical field of winding, and comprises a base, a motor, a turntable, a disc, a fixing mechanism, a winding disc body, a slide rail base and a slide block, the motor is mounted on the base, the turntable is mounted at the output end of the motor, the disc is rotatably mounted on the base, and the slide block is mounted on the slide rail base. A disc is installed on the base, a fixing mechanism is installed on the disc, a sliding rail base is installed on the edge of the base, a movable air cylinder is installed on the sliding rail base, the output end of the movable air cylinder is connected with a sliding block, the sliding block is installed on a sliding rail of the sliding rail base, and a limiting mechanism is installed on the sliding block. The cable winding wheel has the advantages that the phenomenon of disordered winding can be avoided when a cable is wound by the winding wheel body; and cables of different thicknesses can be fixed, the tension of the cables is kept in the winding process, and the winding work efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of winding, in particular to a winding device capable of performing limit adjustment. Background Art

[0002] At present, during the installation and erection of power equipment, cables of different thicknesses are required for docking according to the needs of power equipment. Since the spacing during the erection of power equipment is usually large, it is difficult to grasp the length of the cable, resulting in an overly long cable length. Therefore, it is necessary to wind the cable to facilitate transportation. Currently, the winding of cables usually uses a winding wheel. However, the diameters of existing winding wheels are mostly not adjustable. As the number of layers of the cable wound around the winding wheel increases, the diameter of the winding wheel will increase, and the time required for the cable to wind around the winding wheel once will also increase, resulting in chaotic winding during the cable winding process. Since the thicknesses of the cables required during the erection of power equipment are different, it is not easy to fix cables of different thicknesses on the limiter, resulting in the inability to maintain tension during cable winding. Content of the Utility Model

[0003] The purpose of the utility model is to provide a winding device capable of performing limit adjustment to solve the problems raised in the above background art.

[0004] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0005] A winding device capable of performing limit adjustment includes a base, a motor, a turntable, a disc, a fixing mechanism, a winding disc body, a slide rail base, a moving cylinder, a slider and a limiting mechanism. The motor is installed on the base, the output end of the motor is installed with the turntable, two discs are rotatably installed on the base, the fixing mechanism is installed on the two discs, the winding disc body is installed on the fixing mechanism, the slide rail base is installed at the edge of the base, the moving cylinder is installed on the slide rail base, the output end of the moving cylinder is connected to the slider, the slider is installed on the slide rail of the slide rail base, and the limiting mechanism is installed on the slider. The output end of the moving cylinder drives the slider to move, and the slider drives the limiting mechanism to move.

[0006] Further, the turntable is connected to the disc near the motor side through a fixing rod, and the motor can adjust its rotation speed. The motor drives the turntable to rotate through its output end, and the turntable drives the disc to rotate through the fixing rod. During the winding operation, the diameter of the winding wheel will gradually increase as the number of winding layers increases. The larger the diameter of the winding wheel, the longer the required winding time. Therefore, the rotation speed of the motor should increase as the number of winding layers increases.

[0007] Furthermore, the fixing mechanism includes a guiding column, an adjusting plate and a frustum. A jacking cylinder is installed on the disc. The output end of the jacking cylinder penetrates through the disc. The frustum is installed at the output end of the jacking cylinder. One ends of multiple adjusting plates are rotatably installed on the frustum. The guiding column is installed on the disc. One end of the guiding column is equipped with a first pressing plate. One end of the first pressing plate is rotatably installed with a second pressing plate. The second pressing plate is rotatably connected to the adjusting plate. The outer parts of the first pressing plate and the second pressing plate are both Z-shaped.

[0008] Furthermore, the limiting mechanism includes a first limiting plate, a second limiting plate, a rotating shaft and a limiting cylinder. A first limiting plate is installed on the slider. Multiple limiting cylinders are installed on the first limiting plate. The multiple limiting cylinders are distributed in an S shape on the first limiting plate. The limiting cylinder is a multi-stroke cylinder. The output end of the limiting cylinder is located inside the first limiting plate. A small frustum is installed at the output end of the limiting cylinder. When the output end of the limiting cylinder reaches the maximum extending distance, the small frustum is just parallel to the working surface of the first limiting plate. One end of the rotating shaft is rotatably connected to the small frustum, and the other end of the rotating shaft is rotatably connected to the second limiting plate. During the winding operation, the cable bypasses the rotating shaft in an S shape. According to the diameter of the cable, the extending distance of the output end of the limiting cylinder is controlled, so that the second limiting plate and the first limiting plate can limit the left and right movement of the cable, and keep the cable under tension during the winding process.

[0009] Furthermore, the length of the slide rail of the slide rail base is the same as the length of the winding wheel of the winding disc body. The extending length of the moving cylinder is the same as the length of the slide rail of the slide rail base, so that each time the output end of the moving cylinder extends or retracts, a winding layer is completed.

[0010] Compared with the prior art, the beneficial effects achieved by the present utility model are as follows:

[0011] The telescopic speed of the output end of the moving cylinder remains unchanged. During the process of winding the cable, as the number of layers of the cable around the winding wheel increases, the diameter of the winding wheel will increase, and the time required for the cable to wind around the winding wheel for one circle will also increase. By increasing the rotation speed of the motor, the time required for the cable to wind around the winding wheel for one circle is kept unchanged, avoiding the phenomenon of chaos when the winding wheel winds the cable; through the limiting mechanism, cables of different thicknesses can be fixed, keeping the cable under tension during the winding process and improving the winding work efficiency. Description of the Drawings

[0012] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. They are used together with the embodiments of the utility model to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:

[0013] Figure 1 is the overall structural schematic diagram of the present utility model;

[0014] Figure 2 It is a schematic structural diagram of the present utility model after removing the winding reel body;

[0015] Figure 3 It is a schematic diagram of the first limiting plate of the present utility model and the structures thereon;

[0016] Figure 4 It is a schematic diagram of the disc of the present utility model and the structures thereon;

[0017] Figure 5 It is a schematic structural diagram of the pressing plate and the adjusting plate of the present utility model;

[0018] Figure 6 It is a schematic diagram of the winding reel body of the present utility model installed on the fixing mechanism;

[0019] In the figure: 1. Base; 2. Motor; 3. Turntable; 4. Ejecting cylinder; 5. Disc; 6. Fixing mechanism; 7. Winding reel body; 8. Slide rail base; 9. Moving cylinder; 10. First limiting plate; 11. Second limiting plate; 12. Rotating shaft; 13. Limiting cylinder; 14. Slide block; 15. Limiting mechanism; 16. Small round table; 61. Guide post; 62. First pressing plate; 63. Second pressing plate; 64. Adjusting plate; 65. Round table. Specific embodiments

[0020] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0021] Please refer to Figures 1-6 , the present utility model provides the following technical solutions:

[0022] A rewinding device capable of limit adjustment, comprising a base 1, a motor 2, a turntable 3, a disc 5, a fixing mechanism 6, a rewinding disc body 7, a slide rail base 8 and a slider 14. A motor 2 is installed on the base 1, a turntable 3 is installed at the output end of the motor 2, two discs 5 are rotatably installed on the base 1, a fixing mechanism 6 is installed on the two discs 5, the rewinding disc body 7 is fixed on the fixing mechanism 6, a slide rail base 8 is installed at the edge of the base 1, a moving cylinder 9 is installed on the slide rail base 8, the output end of the moving cylinder 9 is connected to the slider 14, the slider 14 is installed on the slide rail of the slide rail base 8, and a limit mechanism 15 is installed on the slider 14. The output end of the moving cylinder drives the slider to move, and the slider drives the limit mechanism to move. The turntable 3 is connected to the disc 5 on the side close to the motor 2 through a fixing rod, and the motor 2 can adjust the rotation speed. The turntable 3 is driven to rotate by the output end of the motor 2, and the turntable 3 drives the disc 5 to rotate through the fixing rod. During the rewinding operation, the diameter of the rewinding wheel gradually increases as the number of rewinding layers increases. The larger the diameter of the rewinding wheel, the longer the required rewinding time. Therefore, the rotation speed of the motor 2 should increase as the number of rewinding layers increases to prevent the occurrence of chaotic rewinding. The fixing mechanism 6 includes a guide post 61, an adjusting plate 64 and a frustum 65. A jacking cylinder 4 is installed on the disc 5, the output end of the jacking cylinder 4 penetrates through the disc 5, the frustum 65 is installed at the output end of the jacking cylinder 4, one ends of a plurality of adjusting plates 64 are rotatably installed on the frustum 65, the guide post 61 is installed on the disc 5, an extrusion plate one 62 is installed at one end of the guide post 61, one end of the extrusion plate one 62 is rotatably installed with an extrusion plate two 63, the extrusion plate two 63 is rotatably connected to the adjusting plate 64, and the outer parts of the extrusion plate one 62 and the extrusion plate two 63 are both Z-shaped. The limit mechanism 15 includes a limit plate one 10, a limit plate two 11, a rotating shaft 12 and a limit cylinder 13. A limit plate one 10 is installed on the slider 14, a plurality of limit cylinders 13 are installed on the limit plate one 10, and the plurality of limit cylinders 13 are distributed in an S shape on the limit plate one 10. The limit cylinder 13 is a multi-stroke cylinder, the output end of the limit cylinder 13 is located inside the limit plate one 10, and a small frustum 16 is installed at the output end of the limit cylinder 13. When the output end of the limit cylinder 13 reaches the maximum extension distance, the small frustum 16 is just parallel to the working surface of the limit plate one 10. One end of the rotating shaft 12 is rotatably connected to the small frustum 16, and the other end of the rotating shaft 12 is rotatably connected to the limit plate two 11. During the rewinding operation, the cable bypasses the rotating shaft in an S shape. According to the diameter of the cable, the extension distance of the output end of the limit cylinder 13 is controlled, so that the limit plate two 11 and the limit plate one 10 can limit the left and right movement of the cable, and keep the cable under tension during the rewinding process.The length of the slide rail of the slide rail base 8 is the same as the length of the winding wheel of the winding disc body 7, and the extension length of the moving cylinder 9 is the same as the length of the slide rail of the slide rail base 8, so that each time the output end of the moving cylinder 9 extends or retracts, a winding layer is worked on.

[0023] The working principle of the present utility model:

[0024] When the output end of the ejecting cylinder 4 is in the retracted state, the fixing mechanism 6 is in the initial position. First, place the winding disc body 7 between the fixing mechanisms 6. The inner hole of the winding disc body 7 is aligned with the center line of the disc 5, and the outer wall of the winding disc body 7 contacts the first pressing plate 62. Then, the output end of the ejecting cylinder 4 extends to drive a plurality of adjusting plates 64 to move, and the adjusting plates 64 drive the second pressing plate 63 to move upward. When the second pressing plate 63 contacts the inner wall of the inner hole of the winding disc body 7, the fixing of the winding disc body 7 is completed. According to the thickness of the cable, adjust the extension distance of the output end of the limiting cylinder 13, wind the cable around the rotating shaft in an S shape, pass through the limiting mechanism 15 and fix it on the winding disc body 7. The initial position of the limiting mechanism 15 is aligned with the edge of the winding wheel. At the same time, start the motor 2 and the moving cylinder 9. When the output end of the moving cylinder 9 makes a complete extension or retraction, a winding layer is worked on. Each time a winding layer is worked on, the diameter of the winding wheel will increase, and the time required for the cable to wind around the winding wheel for one circle will also increase. The telescopic speed of the output end of the moving cylinder 9 remains unchanged. By increasing the rotation speed of the motor, the time required for the cable to wind around the winding wheel for one circle is kept unchanged, avoiding chaos when the winding wheel winds the cable. When the tail of the cable passes through the limiting mechanism 15, turn off the motor 2, the output end of the moving cylinder 9 retracts, driving the limiting mechanism 15 back to the initial position. The output end of the ejecting cylinder 4 retracts to drive a plurality of adjusting plates 64 to move downward, and the adjusting plates 64 drive the second pressing plate 63 to move downward, releasing the winding disc body 7. Finally, manually remove the winding disc body 7 to complete a cable winding operation.

[0025] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0026] Finally, it should be noted that the above are only preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A winding device capable of limit adjustment, characterized in that: It includes a base (1), a motor (2), a turntable (3), a disc (5), a fixing mechanism (6), a winding disc body (7), a slide rail base (8) and a slider (14). The motor (2) is installed on the base (1), the output end of the motor (2) is installed with the turntable (3), two discs (5) are rotatably installed on the base (1), the fixing mechanism (6) is installed on the two discs (5), the winding disc body (7) is installed on the fixing mechanism (6), the slide rail base (8) is installed at the edge of the base (1), a moving cylinder (9) is installed on the slide rail base (8), the output end of the moving cylinder (9) is connected to the slider (14), the slider (14) is installed on the slide rail of the slide rail base (8), and a limiting mechanism (15) is installed on the slider (14).

2. The rewinding device capable of limit adjustment according to claim 1, characterized in that: The turntable (3) is connected to the disc (5) on the side close to the motor (2) through a fixing rod. The motor (2) can adjust the rotation speed. The turntable (3) is driven to rotate by the output end of the motor (2), and the turntable (3) drives the disc (5) to rotate through the fixing rod.

3. The rewinding device capable of limit adjustment according to claim 1, wherein: The fixing mechanism (6) includes a guide post (61), an adjusting plate (64) and a frustum (65). A jacking cylinder (4) is installed on the disc (5), the output end of the jacking cylinder (4) penetrates the disc (5), the frustum (65) is installed at the output end of the jacking cylinder (4), one ends of a plurality of adjusting plates (64) are rotatably installed on the frustum (65), the guide post (61) is installed on the disc (5), one end of the guide post (61) is installed with a pressing plate one (62), one end of the pressing plate one (62) is rotatably installed with a pressing plate two (63), the pressing plate two (63) is rotatably connected to the adjusting plate (64), and the outer parts of the pressing plate one (62) and the pressing plate two (63) are both Z-shaped.

4. The rewinding device capable of limit adjustment according to claim 1, characterized in that: The limiting mechanism (15) includes a limiting plate one (10), a limiting plate two (11), a rotating shaft (12) and a limiting cylinder (13). The limiting plate one (10) is installed on the slider (14), a plurality of limiting cylinders (13) are installed on the limiting plate one (10), and the plurality of limiting cylinders (13) are distributed in an S shape on the limiting plate one (10). The limiting cylinder (13) is a multi-stroke cylinder. The output end of the limiting cylinder (13) is located inside the limiting plate one (10), and a small frustum (16) is installed at the output end of the limiting cylinder (13). When the output end of the limiting cylinder (13) reaches the maximum extended distance, the small frustum (16) is just parallel to the working surface of the limiting plate one (10). One end of the rotating shaft (12) is rotatably connected to the small frustum (16), and the other end of the rotating shaft (12) is rotatably connected to the limiting plate two (11).

5. The rewinding device capable of limiting adjustment according to claim 1, characterized in that: The length of the slide rail of the slide rail base (8) is the same as the length of the winding wheel of the winding disc body (7), and the extended length of the moving cylinder (9) is the same as the length of the slide rail of the slide rail base (8).