Accurate quantitative filling device for easy-to-bubble fruit juice

The dual-action cylinder mechanism in the fruit juice filling device addresses foam issues in carbonated juices by guiding the flow along the bottle's inner wall, ensuring precise quantity and reducing overflow.

CN223102705UActive Publication Date: 2025-07-15SHANGHAI RIYUAN BEVERAGE CO LTD +1
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Patent Information

Application Number
CN202422727969.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-08
Publication Date
2025-07-15
Estimated Expiration
2034-11-08

AI Technical Summary

Technical Problem

Existing juice filling devices can easily cause bubbles to overflow the bottle when filling carbonated juice, resulting in waste of juice and insufficient quantity.

Method used

An accurate quantitative filling device for easy-to-bubble juice is designed, using a dual-way cylinder to drive the insulator and discharge pipe to flip, combining inclined discharge holes and semicircular baffles, imitating the method of pouring beer to make the juice flow from the inner wall of the bottle to the bottom, reducing bubble generation, and preventing juice splashing through the baffles.

Benefits of technology

It effectively reduces the generation and splash of bubbles during the juice filling process, realizes accurate and quantitative filling of juice, and avoids waste of juice.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an accurate quantitative filling device for easily-bubbled fruit juice, relates to the technical field of beverage filling, and aims to solve the technical problem that the existing accurate quantitative filling device for fruit juice easily causes bubbles generated by carbonic acid fruit juice to overflow out of a bottle mouth, the accurate quantitative filling device comprises a filling machine body and a filling mechanism, and the filling machine body comprises a rack; the moving mechanism is arranged in the middle of the rack, the positioning mechanism is arranged on one side of the moving mechanism, the quantitative conveying mechanism is arranged on the positioning mechanism, and the filling mechanism is arranged on one side of the quantitative conveying mechanism. The first output end of the double-stroke air cylinder descends firstly to drive the inserting pipe to descend, the second output end of the double-stroke air cylinder drives the moving ring to descend, the discharging pipe is driven by the connecting rod to turn to the stop block on the top of the discharging pipe to be attached to the inner wall of a bottle, and fruit juice flows to the inner side wall of the bottle from the inclined discharging hole and then flows to the bottom of the bottle from the inner side wall of the bottle. And the baffle plate formed by the two semicircular arc-shaped auxiliary plates covers the two sides of the discharging hole, so that the fruit juice is prevented from splashing towards the two sides.
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Description

Technical Field

[0001] The utility model relates to the technical field of beverage filling, and more specifically, to a precise quantitative filling device for foamy juice. Background Art

[0002] Juice is a juice product obtained by physical methods such as pressing, centrifuging, and extracting from fruits and processed into a drink. Most of the nutrients in fruits are retained in the juice, such as vitamins, minerals, sugars, and pectin in dietary fiber. Drinking juice regularly can aid digestion, moisten the intestines, and supplement the deficiencies of nutrients in the diet. After the juice is made, it needs to be filled for transportation and sale.

[0003] When the existing juice filling device is filling, through the control of PLC and the like, it can basically achieve precise quantitative filling, that is, fill the corresponding amount of juice according to the capacity of the bottle. At present, carbonated juices are widely liked by the consumer group. During the filling process of carbonated juices, since the juice is directly poured into the bottle from the nozzle, the juice collides violently with the bottom of the bottle, which easily causes the release of carbon dioxide in the juice, resulting in a large number of bubbles. During precise quantitative filling, it is easy to cause the bubbles generated by the juice to overflow from the bottle mouth. After the bubbles disappear, the amount of juice in the bottle is insufficient, and the overflowed bubbles will also cause juice waste. In view of this, we propose a precise quantitative filling device for foamy juice. Summary of the Utility Model

[0004] The purpose of the utility model is to overcome the deficiencies of the prior art, adapt to the actual needs, and provide a precise quantitative filling device for foamy juice to solve the technical problem that the current existing precise quantitative filling device for juice easily causes the carbonated juice to generate bubbles and overflow from the bottle mouth.

[0005] To solve the above technical problems, the utility model provides the following technical solution: A precise quantitative filling device for foamy juice, including a filling machine body, the filling machine body includes a frame, a moving mechanism is arranged in the middle of the frame, a positioning mechanism is arranged on one side of the moving mechanism, a quantitative conveying mechanism is arranged on the positioning mechanism, and a filling mechanism is further included, and the filling mechanism is arranged on one side of the quantitative conveying mechanism;

[0006] The filling mechanism includes a double - stroke cylinder, which is fixedly installed on the top of the frame. On one side of the first output end of the double - stroke cylinder, there is a fixed connection with an installation rod. On one side of the installation rod, there are equally - spaced insertion tubes fixedly connected through an installation sleeve. At the top of the insertion tube, there is a fixed connection with a hose A. One end of the hose A is connected to the output end of the quantitative conveying mechanism. The bottom of the insertion tube is closed, and several hose B are equally - spaced and connected to the bottom of the insertion tube. One end of the hose B communicates with the inner cavity at the bottom of the insertion tube. The other end of the hose B is fixedly connected to a discharge pipe. One side at the bottom of the discharge pipe is rotatably connected to one side at the bottom of the insertion tube. In the middle of the opposite side between the discharge pipe and the insertion tube, there is a connecting rod. A moving ring is movably sleeved on the surface of the insertion tube. The top end of the connecting rod is rotatably connected to the side surface of the moving ring. On the side surface at the top end of the discharge pipe, there is a fixedly sleeved baffle. At the top of the moving ring, there is a Z - shaped connecting rod. At the end of the second output end of the double - stroke cylinder, there is a connected installation plate. The top end of the Z - shaped connecting rod is fixedly connected to the bottom surface of the installation plate.

[0007] Preferably, there is a stop block at the end of the top of the discharge pipe, and a discharge hole is opened along the bottom of the stop block.

[0008] Preferably, the stop block is in the shape of an arc surface that is concave towards the inside of the top of the discharge pipe, and the discharge hole is in a downward - inclined shape.

[0009] Preferably, the baffle includes two symmetrically - arranged semi - circular sub - plates. The opposite sides of the two sub - plates are respectively fixedly connected to both sides at the end of the top of the discharge pipe.

[0010] Preferably, the sub - plate is in the shape of a semi - circular arc, and the lowest end of the bottom of the sub - plate extends to the bottom of the discharge hole.

[0011] Preferably, the lowest ends of the bottoms of the two sub - plates are in the shape of an arc surface that is concave towards one side of the discharge pipe.

[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0013] 1. For the filling mechanism designed in the present utility model, by driving the double - stroke cylinder, the first output end of the double - stroke cylinder first descends, driving the installation rod and several insertion tubes to descend, so that the bottom of the insertion tube descends to the bottom of the bottle mouth. At this time, the second output of the double - stroke cylinder drives the installation plate to descend, driving the moving ring to slide downward along the surface of the insertion tube. Through the connecting rod, it drives the bottoms of several discharge pipes to flip on the insertion tube until the stop block at the top of the discharge pipe fits against the inner wall of the bottle. The fruit juice flows from the inclined discharge hole to the inner side wall of the bottle, and then from the inner side wall of the bottle to the bottom of the bottle, imitating the way of reducing foam by inclining the bottle mouth and the cup mouth when pouring beer, thereby reducing the generation of fruit juice bubbles.

[0014] 2. The utility model also covers the two sides of the discharge hole with a baffle plate composed of two semi-circular arc-shaped auxiliary plates, which is similar to two mussel shells, to prevent the juice from splashing to both sides easily when it collides with the inner side wall of the bottle when flowing from the discharge hole to the inner side wall of the bottle. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 is a schematic diagram of the assembly structure of the filling mechanism of the utility model;

[0017] Figure 3 is Figure 2 an enlarged schematic diagram at A in

[0018] Figure 4 is a sectional view of the application state of the utility model;

[0019] Figure 5 is Figure 4 an enlarged schematic diagram at B in

[0020] Description of the reference numerals in the drawings:

[0021] 1. Filling machine body; 101. Frame; 102. Moving mechanism; 103. Positioning mechanism; 104. Quantitative conveying mechanism; 2. Filling mechanism; 201. Double-stroke cylinder; 202. Mounting rod; 203. Insertion tube; 204. Hose A; 205. Hose B; 206. Discharge pipe; 2061. Block; 2062. Discharge hole; 207. Link rod; 208. Moving ring; 209. Baffle plate; 2091. Auxiliary plate; 210. Z-shaped connecting rod; 211. Mounting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] As Figures 1 to 5 shown, a precise quantitative filling device for easily foaming juice, which the utility model relates to, includes a filling machine body 1 and a filling mechanism 2;

[0023] As Figure 1 , Figure 2 shown, the filling machine body 1 includes a frame 101, a moving mechanism 102 is arranged in the middle of the frame 101, a positioning mechanism 103 is arranged on one side of the moving mechanism 102, and a quantitative conveying mechanism 104 is arranged on the positioning mechanism 103. In this embodiment, the filling machine body 1 is an existing precise quantitative filling device for juice on the market. When in use, the bottle is placed on the moving mechanism 102, and the moving mechanism 102 transports the bottle to the designated position, the positioning mechanism 103 positions the bottle, and the quantitative conveying mechanism 104 is used for quantitatively filling the bottle.

[0024] As Figures 1 to 5As shown, the filling mechanism 2 is arranged on one side of the quantitative conveying mechanism 104;

[0025] Specifically, as Figures 1 to 3 shown, the filling mechanism 2 includes a double-stroke cylinder 201. The double-stroke cylinder 201 is fixedly installed on the top of the frame 101 of the frame. On one side of the first output end of the double-stroke cylinder 201, there is a fixedly connected mounting rod 202. On one side of the mounting rod 202, there are equally spaced inserted pipes 203 fixedly connected through a mounting sleeve. At the top of the inserted pipe 203, there is a fixedly connected flexible pipe A204. One end of the flexible pipe A204 is connected to the output end of the quantitative conveying mechanism 104. The bottom of the inserted pipe 203 is closed, and several flexible pipes B205 are equally spaced and connected to the bottom of the inserted pipe 203. One end of the flexible pipe B205 communicates with the inner cavity at the bottom of the inserted pipe 203. The other end of the flexible pipe B205 is fixedly connected to a discharge pipe 206. One side of the bottom of the discharge pipe 206 is rotatably connected to one side of the bottom of the inserted pipe 203. In the middle of the opposite side of the discharge pipe 206 and the inserted pipe 203, there is a connecting rod 207. A moving ring 208 is movably sleeved on the surface of the inserted pipe 203. The top of the connecting rod 207 is rotatably connected to the side surface of the moving ring 208. A baffle 209 is fixedly sleeved on the side surface of the top of the discharge pipe 206. The top of the moving ring 208 is fixedly connected to a Z-shaped connecting rod 210. The end of the second output end of the double-stroke cylinder 201 is fixedly connected to a mounting plate 211. The top of the Z-shaped connecting rod 210 is fixedly connected to the bottom surface of the mounting plate 211. During use, the double-stroke cylinder 201 is driven by an external control mechanism, so that the first output end of the double-stroke cylinder 201 first descends, driving the mounting rod 202 and several inserted pipes 203 to descend, so that the bottom of the inserted pipe 203 descends to the bottom of the bottle mouth. After the first output end of the double-stroke cylinder 201 finishes descending, at this time, the second output of the double-stroke cylinder 201 starts to descend, driving the mounting plate 211 to descend. The mounting plate 211 drives the Z-shaped connecting rod 210 to descend, thereby driving the moving ring 208 to slide downward along the surface of the inserted pipe 203. Through the connecting rod 207, the bottom of several discharge pipes 206 is driven to turn over on the inserted pipe 203, and the bending of the flexible pipe B205 is reduced, so that the top of the discharge pipe 206 moves to the opposite side of the inserted pipe 203 until the top of the discharge pipe 206 abuts against the inner wall of the bottle.

[0026] Furthermore, as Figure 3 、 Figure 5As shown in the figure, a stop block 2061 is provided at the top end of the discharge pipe 206. A discharge hole 2062 is provided along the bottom of the stop block 2061. The stop block 2061 is in the shape of an arc that is recessed into the top end of the discharge pipe 206, which is convenient for fitting with the inner wall of the bottle. The discharge hole 2062 is inclined downward. The quantitative conveying mechanism 104 is driven by an external control mechanism. The quantitative conveying mechanism 104 conveys the juice through the hose A204 to the insertion tube 203, then enters the discharge pipe 206 from the bottom of the insertion tube 203 through the hose B205, and then flows from the inclined discharge hole 2062 at the top of the discharge pipe 206 to the inner side wall of the bottle, so that the juice flows from the inner side wall of the bottle to the bottom of the bottle, thereby reducing the generation of bubbles.

[0027] Furthermore, as Figure 3 , Figure 5 shown in the figure, the baffle 209 includes two symmetrically arranged semi-circular sub-boards 2091. The opposite sides of the two sub-boards 2091 are respectively fixedly connected to both sides of the top end of the discharge pipe 206. The sub-board 2091 is in the shape of a semi-circular arc. The lowest end of the bottom of the sub-board 2091 extends to the bottom of the discharge hole 2062. The lowest ends of the bottoms of the two sub-boards 2091 are in the shape of an arc that is recessed toward the discharge pipe 206. Since the juice splashes to both sides easily when it collides with the inner side wall of the bottle when flowing from the discharge hole 2062 to the inner side wall of the bottle, the baffle 209 composed of two semi-circular arc-shaped sub-boards 2091 covers both sides of the discharge hole 2062 like two clam shells of a clam, preventing the juice from splashing to both sides. At the same time, the lowest end of the bottom of the sub-board 2091 is in the shape of an arc that is recessed toward the discharge pipe 206, which is convenient for the splashed juice to flow into the bottle from the gap between the bottom of the sub-board 2091 and the inner wall of the bottle.

[0028] Working principle: This embodiment provides a precise quantitative filling device for foamy juice. When in use, the bottle is placed on the moving mechanism 102, and the moving mechanism 102 transports the bottle to the designated position. The positioning mechanism 103 positions the bottle. The external control mechanism drives the double-acting cylinder 201, causing the first output end of the double-acting cylinder 201 to descend first, driving the mounting rod 202 and several insertion tubes 203 to descend, so that the bottom of the insertion tube 203 descends to the bottom of the bottle mouth. After the first output end of the double-acting cylinder 201 finishes descending, at this time, the second output of the double-acting cylinder 201 starts to descend, driving the mounting plate 211 to descend. The mounting plate 211 drives the Z-shaped connecting rod 210 to descend, and then drives the moving ring 208 to slide downward along the surface of the insertion tube 203. Through the connecting rod 207, it drives the bottoms of several discharge tubes 206 to turn in the insertion tube 203, and the bending of the hose B205 is reduced, so that the tops of the discharge tubes 206 move to the opposite side of the insertion tube 203 until the stopper 2061 at the top of the discharge tube 206 fits against the inner wall of the bottle. The external control mechanism drives the quantitative conveying mechanism 104, and the quantitative conveying mechanism 104 transports the juice through the hose A204 to the insertion tube 203, then enters the discharge tube 206 from the bottom of the insertion tube 203 through the hose B205, and then flows from the inclined discharge hole 2062 at the top of the discharge tube 206 to the inner side wall of the bottle, so that the juice flows from the inner side wall of the bottle to the bottom of the bottle, thereby reducing the generation of bubbles. The splashed juice flows into the bottle from the gap between the bottom of the baffle 209 composed of two auxiliary plates 2091 and the inner wall of the bottle.

[0029] The embodiments disclosed in this utility model are preferred embodiments, but not limited thereto. Those of ordinary skill in the art can easily understand the spirit of this utility model based on the above embodiments and make different extensions and changes. However, as long as they do not depart from the spirit of this utility model, they are within the protection scope of this utility model.

Claims

1. A precise quantitative filling device for easily foaming juice, comprising a filling machine body (1), the filling machine body (1) includes a frame (101), a moving mechanism (102) is provided in the middle of the frame (101), a positioning mechanism (103) is provided on one side of the moving mechanism (102), and a quantitative conveying mechanism (104) is provided on the positioning mechanism (103), characterized in that, It further includes a filling mechanism (2), and the filling mechanism (2) is arranged on one side of the metering conveying mechanism (104); The filling mechanism (2) includes a double-stroke cylinder (201), the double-stroke cylinder (201) is fixedly installed on the top of the frame (101) of the frame, a mounting rod (202) is fixedly connected to one side of the first output end of the double-stroke cylinder (201), a plurality of inserting pipes (203) are fixedly connected to one side of the mounting rod (202) at equal intervals through a mounting sleeve, a hose A (204) is fixedly connected to the top of the inserting pipe (203), one end of the hose A (204) is connected to the output end of the metering conveying mechanism (104), the bottom of the inserting pipe (203) is in a closed shape, and a plurality of hoses B (205) are connected to the bottom of the inserting pipe (203) at equal intervals, one end of the hose B (205) is communicated with the inner cavity of the bottom of the inserting pipe (203), the other end of the hose B (205) is fixedly connected to a discharge pipe (206), one side of the bottom of the discharge pipe (206) is rotatably connected to one side of the bottom of the inserting pipe (203), a connecting rod (207) is rotatably connected to the middle of the opposite side of the discharge pipe (206) and the inserting pipe (203), a moving ring (208) is movably sleeved on the surface of the inserting pipe (203), the top end of the connecting rod (207) is rotatably connected to the side surface of the moving ring (208), a baffle (209) is fixedly sleeved on the side surface of the top end of the discharge pipe (206), a Z-shaped connecting rod (210) is fixedly connected to the top of the moving ring (208), and the second output end of the double-stroke cylinder (201) is fixedly connected to a mounting plate (211), and the top end of the Z-shaped connecting rod (210) is fixedly connected to the bottom surface of the mounting plate (211).

2. The precise quantitative filling device for foaming juice according to claim 1, wherein A stopper (2061) is provided at the top end of the discharge pipe (206), and a discharge hole (2062) is formed in the discharge pipe (206) along the bottom of the stopper (2061).

3. The precise quantitative filling device for easily foaming juice according to claim 2, wherein The stopper (2061) is in an arc shape recessed into the top end of the discharge pipe (206), and the discharge hole (2062) is inclined downward.

4. The precise quantitative filling device for foaming juice according to claim 3, characterized in that, The baffle (209) includes two sub-boards (2091) symmetrically arranged in a semi-circular shape, and the opposite sides of the two sub-boards (2091) are respectively fixedly connected to both sides of the top end of the discharge pipe (206).

5. The precision quantitative filling device for easily foaming juice according to claim 4, characterized in that, The sub-board (2091) is in an arc shape of a semi-circle, and the lowest end of the bottom of the sub-board (2091) extends to the bottom of the discharge hole (2062).

6. The precise quantitative filling device for foaming juice according to claim 5, wherein, The lowest ends of the bottoms of the two sub-boards (2091) are in an arc shape recessed toward one side of the discharge pipe (206).