Shallow air flotation machine

The shallow gas flotation machine addresses operational challenges by integrating a sludge removal and cleaning system with a spiral screw mechanism, enhancing convenience and reducing maintenance needs.

CN223102793UActive Publication Date: 2025-07-15SHANDONG JINLONG ENVIRONMENTAL ENG CO LTD
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Patent Information

Application Number
CN202422168218.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-15
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

During the use of existing shallow air floaters, the precipitates need to be operated in a limited space when collecting precipitates, resulting in poor convenience and prone to clogging of the slag discharge assembly.

Method used

A shallow air float machine including a slag discharge assembly, an anti-blocking assembly and a cleaning assembly is designed to achieve the exterior discharge and anti-blocking of the sediment through a spiral blade and a hollow shaft driven by a motor, and is equipped with a cleaning assembly for easy internal cleaning.

Benefits of technology

It improves operational convenience, avoids the operation of sediment in a limited space, prevents blockage of slag discharge components, and reduces the limitations of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of air floatation machines, in particular to a shallow air floatation machine, which is characterized in that when the shallow air floatation machine is used, sediments in a blanking hopper are discharged through a deslagging component, so that the operation of a storage box in a limited space and the starting of an anti-blocking component are avoided, and the sediments are prevented from blocking the deslagging component; when the interior of the discharging hopper and the deslagging assembly need to be cleaned, only the cleaning assembly needs to be started, convenience is improved, and use limitation is reduced; comprising a shallow air flotation machine body, supporting legs, a discharging hopper and a bottom plate, the shallow air flotation machine body is installed at the top end of the bottom plate through the supporting legs, the discharging hopper is arranged at the bottom of the shallow air flotation machine body, the shallow air flotation machine further comprises a slag discharging assembly, an anti-blocking assembly and a cleaning assembly, the input end of the discharging hopper is communicated with the input end of the slag discharging assembly, and the anti-blocking assembly is arranged on the slag discharging assembly. A cleaning assembly is arranged at the top end of the bottom plate and used for cleaning the interiors of the discharging hopper and the deslagging assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of air flotation machines, in particular to a shallow layer air flotation machine. Background Technique

[0002] The shallow layer air flotation machine mainly uses the buoyancy generated by bubbles in water to separate substances such as solid particles or grease suspended in water from the water. Specifically, the shallow layer air flotation machine usually consists of a water tank, a pump, a gas source and a sludge discharge port. Sewage is sent into the water tank by the pump and a sludge layer with a depth of several centimeters is formed in the tank. Then, a large number of tiny bubbles are injected into the bottom of the tank through the gas source. These bubbles rise to the tank surface and act on the solid particles or grease and other substances suspended in the water. Since the density of the bubbles is smaller than that of these substances, they can bring these substances to the tank surface and form a layer of foam. Finally, these foams are collected and removed, thus realizing the separation of solid and liquid.

[0003] In the prior art, the patent document with the publication number of CN211521670U discloses a shallow layer air flotation machine, including a shallow layer air flotation machine body. Connecting columns are arranged on the left front side, left rear side, right front side and right rear side at the bottom end of the shallow layer air flotation machine body. Cushion blocks are arranged at the bottom ends of the four groups of connecting columns. A feeding hopper is communicated with the bottom end of the shallow layer air flotation machine body. A discharge pipe is communicated with the bottom end of the feeding hopper. A valve is arranged on the discharge pipe; It also includes a vibration motor, a first connecting block, a first connecting plate, a first spring, a second connecting plate, a first connecting rod, a second connecting block, a third connecting plate, a second spring, a fourth connecting plate and a second connecting rod. The top end of the vibration motor is connected to the left end of the feeding hopper. An eccentric wheel is arranged at the left output end of the vibration motor. The top end of the first connecting block is connected to the upper side of the left end of the feeding hopper.

[0004] During the use process, it is found that when the above device collects the sediment through the storage box, it is necessary to move the storage box directly below the feeding hopper to operate in a limited space, and the convenience is poor. Content of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a shallow layer air flotation machine that improves the operation convenience.

[0006] A shallow air flotation machine of the utility model comprises a shallow air flotation machine body, legs, a feeding hopper and a bottom plate. The shallow air flotation machine body is installed at the top end of the bottom plate through the legs. A feeding hopper is arranged at the bottom of the shallow air flotation machine body. It further comprises a slag discharging component, an anti-blocking component and a cleaning component. The input end of the feeding hopper is communicated with the input end of the slag discharging component. The anti-blocking component is arranged on the slag discharging component. The cleaning component is arranged at the top end of the bottom plate. The cleaning component is used for internally cleaning the feeding hopper and the slag discharging component. During use, the sediment in the feeding hopper is discharged externally through the slag discharging component, avoiding the operation in a limited space of a storage box. The anti-blocking component is started to prevent the sediment from blocking the slag discharging component. When it is necessary to clean the inside of the feeding hopper and the slag discharging component, the cleaning component can be started, improving convenience and reducing the limitation of use.

[0007] Preferably, the slag discharging component comprises a shell and a slag discharging valve. The output end of the feeding hopper is communicated with the input end of the shell. The slag discharging valve is arranged on the shell. The anti-blocking component is arranged inside the shell. The sediment enters the shell through the feeding hopper. The slag discharging valve is opened, so that the sediment is discharged externally through the shell, avoiding placing the storage box directly below the feeding hopper and avoiding the operation in a limited space.

[0008] Preferably, the anti-blocking component comprises a hollow rotating shaft, a spiral blade, a mounting plate, a motor, a first belt pulley, a second belt pulley and a belt. The hollow rotating shaft is rotatably arranged inside the shell. The left end of the hollow rotating shaft extends to the left side of the shell. The spiral blade is mounted on the hollow rotating shaft inside the shell. The mounting plate is arranged at the bottom end of the shell. The right end of the mounting plate is provided with a motor. The output end of the motor is provided with the second belt pulley. The first belt pulley is sleeved on the outer side wall of the hollow rotating shaft on the left side of the shell. The first belt pulley and the second belt pulley are driven by the belt. When the sediment enters the inside of the shell, the motor is started, so that the second belt pulley drives the first belt pulley to rotate through the belt. Further, the hollow rotating shaft drives the spiral blade to rotate inside the shell, so that the spiral blade conveys the sediment inside the shell, avoiding the blockage of the sediment inside the shell.

[0009] Preferably, the cleaning assembly includes a delivery pump, a first water inlet pipe, a first water inlet valve, a rotary joint, a water storage tank, a water delivery pipe, a tee pipe, a second water inlet pipe, a second water inlet valve, and a spray head. The delivery pump and the water storage tank are respectively arranged at the top end of the bottom plate. The input end of the delivery pump is provided with a water delivery pipe, and the input end of the water delivery pipe is communicated with the output end of the water storage tank. The input end of the delivery pump is provided with a tee pipe. One set of output ends of the tee pipe is provided with a first water inlet pipe, and the output end of the first water inlet pipe is rotationally communicated with the left end of the hollow rotating shaft through a rotary joint. The second set of output ends of the tee pipe is provided with a second water inlet pipe, and the output end of the second water inlet pipe extends into the inside of the hopper. A second water inlet valve is installed on the second water inlet pipe, and a first water inlet valve is installed on the first water inlet pipe. A plurality of groups of spray heads are arranged on the hollow rotating shaft, and all the plurality of groups of spray heads are on the inner side of the housing. When it is necessary to clean the sediment inside the hopper, start the delivery pump, close the first water inlet valve and open the second water inlet valve, so that the clear water inside the water storage tank enters the inside of the hopper through the second water inlet pipe to clean the sediment. When it is necessary to clean the sediment inside the housing, open the first water inlet valve and close the second water inlet valve, so that the clear water enters the inside of the hollow rotating shaft through the first water inlet pipe and cleans the inside of the housing through a plurality of groups of spray heads.

[0010] Preferably, it further includes a reinforcing plate, and the reinforcing plate is arranged between the hopper and the housing; the hopper and the housing are firmly connected through the reinforcing plate to improve the connection firmness.

[0011] Preferably, it further includes an observation window, and the observation window is arranged at the front end of the water storage tank; the staff observes the liquid level of the water in the water storage tank through the observation window.

[0012] Preferably, the spiral blade is made of stainless steel.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows: When in use, the sediment inside the hopper is discharged externally through the slag discharging assembly, avoiding the operation of the storage box in a limited space. Start the anti-blocking assembly to prevent the sediment from blocking the slag discharging assembly. When it is necessary to clean the inside of the hopper and the slag discharging assembly, just start the cleaning assembly, improving the convenience and reducing the use limitations. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 is the axonometric structure schematic diagram of the present utility model;

[0015] Figure 2 is the exploded structure schematic diagram of the present utility model;

[0016] Figure 3 is the enlarged structure schematic diagram of the housing and the tee pipe and other structures;

[0017] Figure 4 is the enlarged structure schematic diagram of the hollow rotating shaft and the spiral blade and other structures;

[0018] Figure 5 This is the front view structural schematic diagram of the present utility model.

[0019] Reference numerals in the drawings: 1, shallow air flotation machine body; 2, support legs; 3, blanking hopper; 4, bottom plate; 5, housing; 6, slag discharge valve; 7, hollow rotating shaft; 8, spiral blade; 9, mounting plate; 10, motor; 11, first pulley; 12, second pulley; 13, belt; 14, delivery pump; 15, first water inlet pipe; 16, first water inlet valve; 17, rotary joint; 18, water storage tank; 19, water delivery pipe; 20, tee; 21, second water inlet pipe; 22, second water inlet valve; 23, spray head; 24, reinforcing plate; 25, observation window. Specific embodiments

[0020] To facilitate the understanding of the present utility model, the present utility model will be described more comprehensively below with reference to the relevant drawings. The present utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, these embodiments are provided to make the disclosure of the present utility model more thorough and comprehensive. Embodiment 1

[0021] As shown in Figure 1 , Figure 2 and Figure 5 , a shallow air flotation machine of the present utility model includes a shallow air flotation machine body 1, support legs 2, a blanking hopper 3 and a bottom plate 4. The shallow air flotation machine body 1 is installed at the top of the bottom plate 4 through the support legs 2. A blanking hopper 3 is provided at the bottom of the shallow air flotation machine body 1. It further includes a slag discharge assembly, an anti-blocking assembly and a cleaning assembly. The input end of the blanking hopper 3 is communicated with the input end of the slag discharge assembly. An anti-blocking assembly is provided on the slag discharge assembly. A cleaning assembly is provided at the top of the bottom plate 4. The cleaning assembly is used for internally cleaning the blanking hopper 3 and the slag discharge assembly;

[0022] As shown in Figure 2 and Figure 5 , the slag discharge assembly includes a housing 5 and a slag discharge valve 6. The output end of the blanking hopper 3 is communicated with the input end of the housing 5. A slag discharge valve 6 is provided on the housing 5. An anti-blocking assembly is provided inside the housing 5;

[0023] As shown in Figure 2 , Figure 3 and Figure 4As shown in the figure, the anti-blocking component includes a hollow rotating shaft 7, a spiral blade 8, a mounting plate 9, a motor 10, a first pulley 11, a second pulley 12 and a belt 13. A hollow rotating shaft 7 is rotatably arranged inside the housing 5, and the left end of the hollow rotating shaft 7 extends to the left side of the housing 5. The spiral blade 8 is mounted on the hollow rotating shaft 7 inside the housing 5. A mounting plate 9 is arranged at the bottom end of the housing 5, a motor 10 is arranged at the right end of the mounting plate 9, a second pulley 12 is arranged at the output end of the motor 10, the first pulley 11 is sleeved on the outer side wall of the hollow rotating shaft 7 on the left side of the housing 5, and the first pulley 11 and the second pulley 12 are driven by the belt 13.

[0024] In this embodiment, when sediment enters the inside of the housing 5, the motor 10 is started, so that the second pulley 12 drives the first pulley 11 to rotate through the belt 13, and further the hollow rotating shaft 7 drives the spiral blade 8 to rotate inside the housing 5, so that the spiral blade 8 conveys the sediment inside the housing 5, avoiding blockage of the sediment inside the housing 5. Embodiment 2

[0025] As Figure 1 、 Figure 2 and Figure 5 As shown in the figure, a kind of shallow air flotation machine of the present utility model includes a shallow air flotation machine body 1, legs 2, a feeding hopper 3 and a bottom plate 4. The shallow air flotation machine body 1 is installed on the top end of the bottom plate 4 through the legs 2. A feeding hopper 3 is arranged at the bottom of the shallow air flotation machine body 1. It further includes a slag discharging component, an anti-blocking component and a cleaning component. The input end of the feeding hopper 3 is communicated with the input end of the slag discharging component. An anti-blocking component is arranged on the slag discharging component. A cleaning component is arranged on the top end of the bottom plate 4. The cleaning component is used for internally cleaning the feeding hopper 3 and the slag discharging component;

[0026] As Figure 2 and Figure 5 As shown in the figure, the slag discharging component includes a housing 5 and a slag discharging valve 6. The output end of the feeding hopper 3 is communicated with the input end of the housing 5. A slag discharging valve 6 is arranged on the housing 5. An anti-blocking component is arranged inside the housing 5;

[0027] As Figure 2 、 Figure 3 and Figure 4 As shown in the figure, the anti-blocking component includes a hollow rotating shaft 7, a spiral blade 8, a mounting plate 9, a motor 10, a first pulley 11, a second pulley 12 and a belt 13. A hollow rotating shaft 7 is rotatably arranged inside the housing 5, and the left end of the hollow rotating shaft 7 extends to the left side of the housing 5. The spiral blade 8 is mounted on the hollow rotating shaft 7 inside the housing 5. A mounting plate 9 is arranged at the bottom end of the housing 5, a motor 10 is arranged at the right end of the mounting plate 9, a second pulley 12 is arranged at the output end of the motor 10, the first pulley 11 is sleeved on the outer side wall of the hollow rotating shaft 7 on the left side of the housing 5, and the first pulley 11 and the second pulley 12 are driven by the belt 13;

[0028] As shown Figures 1 to 5 in the figure, the cleaning assembly includes a delivery pump 14, a first water inlet pipe 15, a first water inlet valve 16, a rotary joint 17, a water storage tank 18, a water delivery pipe 19, a tee pipe 20, a second water inlet pipe 21, a second water inlet valve 22, and a water spray head 23. A delivery pump 14 and a water storage tank 18 are respectively arranged at the top end of the bottom plate 4. The input end of the delivery pump 14 is provided with a water delivery pipe 19, and the input end of the water delivery pipe 19 is communicated with the output end of the water storage tank 18. The input end of the delivery pump 14 is provided with a tee pipe 20. One set of output ends of the tee pipe 20 is provided with a first water inlet pipe 15, and the output end of the first water inlet pipe 15 is rotationally communicated with the left end of the hollow rotating shaft 7 through a rotary joint 17. The second set of output ends of the tee pipe 20 is provided with a second water inlet pipe 21, and the output end of the second water inlet pipe 21 extends into the inside of the hopper 3. A second water inlet valve 22 is installed on the second water inlet pipe 21, and a first water inlet valve 16 is installed on the first water inlet pipe 15. A plurality of groups of water spray heads 23 are arranged on the hollow rotating shaft 7, and all the plurality of groups of water spray heads 23 are inside the housing 5;

[0029] It further includes a reinforcing plate 24 and an observation window 25. A reinforcing plate 24 is arranged between the hopper 3 and the housing 5, and an observation window 25 is arranged at the front end of the water storage tank 18.

[0030] In this embodiment, when sediment enters the inside of the housing 5, the motor 10 is started, so that the second pulley 12 drives the first pulley 11 to rotate through the belt 13, and further the hollow rotating shaft 7 drives the spiral blade 8 to rotate inside the housing 5, so that the spiral blade 8 conveys the sediment inside the housing 5 to avoid blockage of the sediment inside the housing 5. When it is necessary to clean the sediment inside the hopper 3, the delivery pump 14 is started, the first water inlet valve 16 is closed and the second water inlet valve 22 is opened, so that the clear water inside the water storage tank 18 enters the inside of the hopper 3 through the second water inlet pipe 21 to clean the sediment. When it is necessary to clean the sediment inside the housing 5, the first water inlet valve 16 is opened and the second water inlet valve 22 is closed, so that the clear water enters the inside of the hollow rotating shaft 7 through the first water inlet pipe 15 and the inside of the housing 5 is cleaned through a plurality of groups of water spray heads 23.

[0031] In the present utility model, the shallow air flotation machine body 1, the motor 10, the delivery pump 14, and the water spray head 23 of the shallow air flotation machine are purchased on the market. Those skilled in the industry only need to install and operate according to the attached user manual, without the need for creative labor from those skilled in the art.

[0032] The above are only the preferred embodiments of the present utility model. It should be noted that for those of ordinary skill in the art in this technical field, without departing from the technical principle of the present utility model, several improvements and modifications can still be made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.

Claims

1. A shallow air flotation machine, comprising a shallow air flotation machine body (1), legs (2), a feeding hopper (3) and a bottom plate (4). The shallow air flotation machine body (1) is installed on the top of the bottom plate (4) through the legs (2), and a feeding hopper (3) is arranged at the bottom of the shallow air flotation machine body (1), characterized in that, It also includes a slag discharging component, an anti-blocking component and a cleaning component. The input end of the feeding hopper (3) is communicated with the input end of the slag discharging component. An anti-blocking component is arranged on the slag discharging component. A cleaning component is arranged at the top end of the bottom plate (4). The cleaning component is used for internally cleaning the feeding hopper (3) and the slag discharging component.

2. The shallow air flotation machine according to claim 1, characterized in that, The slag discharging component includes a housing (5) and a slag discharging valve (6). The output end of the feeding hopper (3) is communicated with the input end of the housing (5). A slag discharging valve (6) is arranged on the housing (5). An anti-blocking component is arranged inside the housing (5).

3. A shallow air flotation machine according to claim 2, characterized in that, The anti-blocking component includes a hollow rotating shaft (7), a spiral blade (8), a mounting plate (9), a motor (10), a first belt pulley (11), a second belt pulley (12) and a belt (13). The hollow rotating shaft (7) is rotatably arranged inside the housing (5). The left end of the hollow rotating shaft (7) extends to the left side of the housing (5). The spiral blade (8) is installed on the hollow rotating shaft (7) inside the housing (5). A mounting plate (9) is arranged at the bottom end of the housing (5). A motor (10) is arranged at the right end of the mounting plate (9). The output end of the motor (10) is provided with the second belt pulley (12). The first belt pulley (11) is sleeved on the outer side wall of the hollow rotating shaft (7) on the left side of the housing (5). The first belt pulley (11) and the second belt pulley (12) are driven by the belt (13).

4. A shallow air flotation machine according to claim 3, characterized in that, The cleaning component includes a delivery pump (14), a first water inlet pipe (15), a first water inlet valve (16), a rotary joint (17), a water storage tank (18), a water delivery pipe (19), a tee pipe (20), a second water inlet pipe (21), a second water inlet valve (22) and a water spray head (23). The delivery pump (14) and the water storage tank (18) are respectively arranged at the top end of the bottom plate (4). The input end of the delivery pump (14) is provided with the water delivery pipe (19). The input end of the water delivery pipe (19) is communicated with the output end of the water storage tank (18). The input end of the delivery pump (14) is provided with the tee pipe (20). One group of output ends of the tee pipe (20) is provided with the first water inlet pipe (15). The output end of the first water inlet pipe (15) is rotationally communicated with the left end of the hollow rotating shaft (7) through the rotary joint (17). The second group of output ends of the tee pipe (20) is provided with the second water inlet pipe (21). The output end of the second water inlet pipe (21) extends into the feeding hopper (3). A second water inlet valve (22) is installed on the second water inlet pipe (21). A first water inlet valve (16) is installed on the first water inlet pipe (15). A plurality of groups of water spray heads (23) are arranged on the hollow rotating shaft (7). A plurality of groups of water spray heads (23) are all inside the housing (5).

5. The a shallow air flotation machine according to claim 2, characterized in that It also includes a reinforcing plate (24). The reinforcing plate (24) is arranged between the feeding hopper (3) and the housing (5).

6. The shallow air flotation machine according to claim 4, characterized in that It also includes an observation window (25). The observation window (25) is arranged at the front end of the water storage tank (18).

7. The a shallow air flotation machine according to claim 3, characterized in that, The spiral blade (8) is made of stainless steel.

Citation Information

Patent Citations

  • Shallow air flotation machine

    CN211521670U