Bio-fertilizer turning equipment
The movable arch-shaped frame with a motorized turning roll and blocks addresses the limitations of manual intervention and limited area turning in existing devices, enabling efficient and labor-saving wide-area turning of biological fertilizer piles.
Patent Information
- Application Number
- CN202422142817.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing biofertilizer turnover equipment has limited useful areas, and it is difficult for materials to be turned to the bottom of the equipment independently, requiring manual assistance, resulting in high working intensity and limited scope of application.
A biological fertilizer filling equipment including a pile rack, a pile roller and a pile block is designed. The pile rack is moved by a moving wheel, the roll roll rotates in the pile rack, and the pile block is below the roll roll, and the roll roll is used to achieve the flip and position change of the material by using the driving component and the limiting component. The rolling block and the rolling roller move on the surface of the material to expand the rolling range.
A wider coverage of the flip-fill area is achieved, reducing manual intervention, reducing working intensity, and improving the applicability and efficiency of the flip-fill equipment.
Smart Images
Figure CN223102910U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of bio-fertilizer processing, relates to a turning pile technology, and specifically is a bio-fertilizer turning pile device. Background Technique
[0002] Bio-fertilizer refers to a kind of fertilizer that uses active substances such as microorganisms or their metabolites to provide nutrients for plants, promote growth and improve quality; generally, organic matters such as straw are piled up at a certain position, waiting for the reaction between the organic matters and microorganisms to ferment. During the fermentation process, in order to ensure the uniform decomposition of the materials, provide sufficient oxygen, adjust the appropriate temperature and humidity, accelerate the decomposition speed of the materials and improve the quality of the fertilizer, turning piles is required to break up the piled materials and re-pile them.
[0003] Refer to the patent name: Bio-fertilizer Fermentation Turning Pile Device (Patent Publication No.: CN218710072U), by placing the turning pile device body inside the fermentation pile, and setting a screw rod that can transport biological materials from bottom to top and a stirring rod that disperses materials at a fixed position inside the turning pile device body, the displacement of the biological materials at the bottom of the fermentation pile and the re-piling of the fermentation pile are realized.
[0004] However, when implementing the above technical solutions, the following problems exist: When the device is in use, it is necessary to manually assist in piling up the materials on the surface of the device for turning piles, and the space around the device needs to be cleaned in time after the materials pass through the device; the position of the above device is fixed, and when the materials need to be piled up to the bottom surface of the device, they can be displaced under the action of the structure. Furthermore, the actively turned pile area is limited, and the materials will pile up around the device after the position is changed, further restricting the actively turned pile area when the device is in use, limiting the applicable range of the device, and requiring multiple people to assist when turning piles for a large area of bio-fertilizer, and the working intensity is relatively large at this time.
[0005] Therefore, the utility model proposes a bio-fertilizer turning pile device. Content of the Utility Model
[0006] The utility model aims to solve at least one of the technical problems existing in the prior art. For this reason, the utility model proposes a bio-fertilizer turning pile device, which solves the problems that the existing bio-fertilizer turning pile device has a limited working area and it is difficult for the device to independently turn piles of materials that have not flowed to the bottom of the device.
[0007] To achieve the above object, according to an embodiment of the first aspect of the utility model, a bio-fertilizer turning pile device is proposed, including: a turning pile frame, the turning pile frame is in an arch shape, and a turning pile mechanism is arranged inside the turning pile frame. The turning pile mechanism includes:
[0008] A number of moving wheels, all of which are fixedly arranged on one side of the turning pile frame close to the ground. Adjacent moving wheels are arranged axially symmetrically. A plurality of transfer columns are fixedly connected to the surface of the turning pile frame. A number of the transfer columns are arranged symmetrically with respect to the turning pile frame, and the transfer columns are perpendicular to the moving wheels. Pulling rings are rotatably connected to the sides of the transfer columns far from the turning pile frame.
[0009] A turning pile roller, which is slidably arranged inside the turning pile frame. A driving component is arranged between the turning pile frame and the turning pile roller.
[0010] A number of turning pile blocks, all of which are slidably connected to the inside of the turning pile frame. The cross-sectional dimensions of the turning pile blocks towards the material side decrease, and the heights of the turning pile blocks are all lower than the height of the turning pile roller. A limiting component for restricting the sliding track of the turning pile blocks is arranged between the turning pile blocks and the turning pile frame.
[0011] Optionally, the driving component includes a number of cylinders fixed inside the turning pile frame. The cylinders are symmetrically arranged inside the turning pile frame. One end of the output shaft of each cylinder is fixedly connected with an equipment block. A motor is fixedly connected inside each equipment block. One end of the output shaft of the motor close to the turning pile roller is fixedly connected to one end of the turning pile roller.
[0012] Optionally, the limiting component includes a number of limiting sprockets rotatably connected to the inside of the turning pile frame. A number of the limiting sprockets are divided into two groups. A chain is drivingly connected between the limiting sprockets in a single group. Support blocks are rotatably connected to the surfaces of the chains. Connecting grooves are formed on the surfaces of the support blocks. Connecting columns are fixedly connected to both sides of the turning pile blocks. The connecting columns are adapted to the connecting grooves. A number of adjusting components are arranged between the connecting columns and the turning pile frame.
[0013] Optionally, the adjusting component includes a forward rotation rod and a reverse rotation rod fixed to the surface of the turning pile frame. The reverse rotation rod is in the shape of a '7', and its vertical position is in the same plane as the forward rotation rod, and the forward rotation rod and the reverse rotation rod have different heights.
[0014] Optionally, adjusting teeth are fixedly connected to the sides of the forward rotation rod and the reverse rotation rod close to the connecting column. A transfer gear is fixedly connected to the side of the connecting column far from the support block. The transfer gear meshes with the adjusting teeth.
[0015] Optionally, one end of the output shaft of the motor on the side far from the turning pile roller and one end of the limiting sprocket on the side far from the turning pile block are both fixedly connected with a driving wheel. A transmission belt is drivingly connected between the driving wheels.
[0016] Compared with the prior art, the beneficial effects of the present utility model are as follows: a turning pile frame moved by moving wheels is provided, and turning rollers and turning blocks are arranged inside the turning pile frame. Among them, the turning rollers rotate inside the turning pile frame and can change positions with movable rods. Furthermore, the turning rollers can drive the turning and moving of stacked materials at a certain depth. The turning blocks are arranged below the turning rollers, so that the materials close to the ground can be shoveled to change positions. During use, the turning pile frame can be directly erected on the surface of the biological fertilizer pile. After the turning blocks and turning rollers start to move, the turning pile frame is pulled to change its position on the biological fertilizer pile, and the turning of materials in different areas can be continuously carried out. The operation is relatively simpler, and the turning range is wider. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is a three-dimensional structural view of the present utility model;
[0018] Figure 2 is a three-dimensional structural sectional view of the limit component of the present utility model;
[0019] Figure 3 of the present utility model Figure 2 is an enlarged view of the partial structure at A in;
[0020] Figure 4 of the present utility model Figure 2 is an enlarged view of the partial structure at B in.
[0021] In the figure: 1, turning pile frame;
[0022] 21, moving wheels; 22, transfer columns; 23, pull rings; 24, turning rollers; 25, turning blocks;
[0023] 31, cylinders; 32, equipment blocks; 33, motors;
[0024] 41, limit sprockets; 42, chains; 43, support blocks; 44, connecting grooves; 45, connecting columns;
[0025] 51, forward rotation rods; 52, reverse rotation rods; 53, adjusting teeth; 54, transfer gears;
[0026] 61, drive wheels; 62, drive belts. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The technical solutions of the present utility model will be clearly and completely described below in conjunction with the embodiments. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0028] Such as Figures 1-4As shown in the figure, a biological fertilizer turning device includes a turning frame 1. The turning frame 1 is in an arch shape. A turning mechanism is arranged inside the turning frame 1. The turning mechanism includes:
[0029] A number of moving wheels 21. The moving wheels 21 are all fixedly arranged on one side of the turning frame 1 close to the ground. Adjacent moving wheels 21 are arranged axially symmetrically. A plurality of transfer columns 22 are fixedly connected to the surface of the turning frame 1. A number of the transfer columns 22 are symmetrically arranged relative to the turning frame 1, and the transfer columns 22 are perpendicular to the moving wheels 21. Pulling rings 23 are rotatably connected to one side of the transfer columns away from the turning frame 1;
[0030] It should be noted that the two moving wheels 21 are located on the same straight line, and braking structures are arranged on the moving wheels 21, which can limit the rotation of the moving wheels 21;
[0031] A turning roller 24. The turning roller 24 is slidably arranged inside the turning frame 1. A driving component is arranged between the turning frame 1 and the turning roller 24;
[0032] It should be noted that two spiral blocks are arranged on the surface of the turning roller 24. The spiral directions of the spiral blocks on both sides of the turning roller 24 are opposite, and the spiral blocks are fixedly connected between them. That is, the rotation of the turning roller 24 can drive the material boxes of biological fertilizers at different positions to move towards the middle of the turning roller 24;
[0033] A number of turning blocks 25. The turning blocks 25 are all slidably connected inside the turning frame 1. The cross-sectional dimensions of the turning blocks 25 towards the material side are all reduced. The heights of the turning blocks 25 are all lower than the height of the turning roller 24; A limiting component for limiting the sliding track of the turning blocks 25 is arranged between the turning blocks 25 and the turning frame 1;
[0034] In the actual application process of this biological fertilizer turning device, it includes a turning frame 1 that can move through the moving wheels 21, and a turning roller 24 and turning blocks 25 are arranged inside the turning frame 1. Among them, the turning roller 24 rotates inside the turning frame 1 and can change its position with a moving rod. Furthermore, the turning roller 24 can drive the turning and moving of the stacked materials at a certain depth. The turning blocks 25 are arranged below the turning roller 24. Thus, the materials close to the ground can be shoveled to change their positions. During use, the turning frame 1 can be directly erected on the surface of the biological fertilizer pile. After the turning blocks 25 and the turning roller 24 start to move, pulling the turning frame 1 and changing its position on the biological fertilizer pile can continuously turn the materials in different areas. The operation is relatively simpler, and the turning range is wider;
[0035] In some specific embodiments, the above-mentioned driving assembly includes a number of cylinders 31 fixed inside the turning frame 1. The cylinders 31 are symmetrically arranged inside the turning frame 1. One end of the output shaft of each cylinder 31 is fixedly connected with a device block 32. A motor 33 is fixedly connected inside each device block 32. One end of the output shaft of the motor 33 close to the turning roller 24 is fixedly connected with one end of the turning roller 24.
[0036] It should be noted that the motor 33 is a double-output shaft motor 33. The motor 33 is electrically connected to an external power source. The two output shafts of the motor 33 are arranged on opposite surfaces.
[0037] In some specific embodiments, the above-mentioned limiting assembly includes a number of limiting sprockets 41 rotatably connected inside the turning frame 1. The several limiting sprockets 41 are evenly divided into two groups. A chain 42 is drivingly connected between the single-group limiting sprockets 41. Support blocks 43 are rotatably connected to the surface of the chain 42. Connecting grooves 44 are formed on the surfaces of the support blocks 43. Connecting columns 45 are fixedly connected to both sides of the turning block 25. The connecting columns 45 are adapted to the connecting grooves 44. A plurality of adjusting assemblies are arranged between the connecting columns 45 and the turning frame 1.
[0038] In a further embodiment, the above-mentioned adjusting assembly includes a forward rotation rod 51 and a reverse rotation rod 52 fixed on the surface of the turning frame 1. The reverse rotation rod 52 is in a shape of '7'. The vertical position is in the same plane as the forward rotation rod 51, and the forward rotation rod 51 and the reverse rotation rod 52 have different heights. Adjusting teeth 53 are fixedly connected to one side of the forward rotation rod 51 and the reverse rotation rod 52 close to the connecting column 45. A transfer gear 54 is fixedly connected to one side of the connecting column 45 away from the support block 43. The transfer gear 54 meshes with the adjusting teeth 53.
[0039] It should be noted that two forward rotation rods 51 and reverse rotation rods 52 are vertically and fixedly connected to one side of the turning frame. And a single forward rotation rod 51 and a single reverse rotation rod 52 form a group. The two groups are in the same vertical plane. Among them, the height of the group of reverse rotation rods 52 above is higher than the height of the forward rotation rod 51, and the height of the group of reverse rotation rods 52 below is lower than the forward rotation rod 51. That is, when the turning block 25 slides to the group of reverse rotation rods 52 and forward rotation rods 51 below, the turning block 25 rotates towards the ground and returns to the horizontal position again when sliding again.
[0040] In some specific embodiments, one end of the output shaft of the motor 33 on the side away from the turning roller 24 and one end of the limiting sprocket 41 on the side away from the turning block 25 are both fixedly connected with a transmission wheel 61. A transmission belt 62 is drivingly connected between the transmission wheels 61.
[0041] Working principle of the utility model: Move the turning frame 1 to the position of the material to be turned, place the turning frame 1 on the material, adjust the position of the turning roller 24 through the air cylinder 31, so that the turning roller 24 is inserted into the interior of the material, and then the motor 33 can be started, which will drive the turning roller 24 and the limit sprocket 41 to rotate. The turning roller 24 drives the upper material to rotate and turn over to change its position. The rotation of the limit sprocket 41 causes the chain 42 to slide inside the turning frame 1, thereby driving the turning block 25 to slide. During the sliding process of the turning block 25, it is inserted into the lower material and drives the material to slide again. When it slides to the position of the forward rotation rod 51 and the reverse rotation rod 52, the turning block 25 rotates, causing the material on the surface to be thrown out and changing the stacking position.
[0042] The above embodiments are only used to illustrate the technical method of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical method of the utility model can be modified or equivalently replaced without departing from the spirit and scope of the technical method of the utility model.
Claims
1. A biological fertilizer turning equipment, characterized in that, include: A pile turning frame (1), the pile turning frame (1) is in an arch shape, a pile turning mechanism is arranged inside the pile turning frame (1), and the pile turning mechanism comprises: A plurality of moving wheels (21), each of the moving wheels (21) being fixedly arranged on a side of the pile turning frame (1) close to the ground, and adjacent moving wheels (21) being arranged symmetrically with respect to the axis, a plurality of transfer columns (22) being fixedly connected to the surface of the pile turning frame (1), and the plurality of transfer columns (22) being symmetrically arranged relative to the pile turning frame (1), and the transfer columns (22) and the moving wheels (21) being perpendicular to each other, and a pull ring (23) being rotatably connected to each side of the transfer columns (22) away from the pile turning frame (1); A compost turning roller (24), the compost turning roller (24) being slidably arranged inside the compost turning frame (1), and a driving component being arranged between the compost turning frame (1) and the compost turning roller (24); A plurality of pile turning blocks (25) are provided, wherein the pile turning blocks (25) are slidably connected to the inside of the pile turning frame (1), the cross-section of the pile turning blocks (25) decreases toward the material side, and the height of the pile turning blocks (25) is lower than the height of the pile turning roller (24); and a limit assembly for limiting the sliding track of the pile turning blocks (25) is provided between the pile turning blocks (25) and the pile turning frame (1).
2. The biological fertilizer turning equipment according to claim 1, characterized in that, The driving assembly comprises a plurality of cylinders (31) fixed inside the compost turning frame (1), the cylinders (31) being symmetrically arranged inside the compost turning frame (1), one end of the output shaft of the cylinder (31) being fixedly connected to a device block (32), the inside of the device block (32) being fixedly connected to a motor (33), and one end of the output shaft of the motor (33) close to the compost turning roller (24) being fixedly connected to one end of the compost turning roller (24).
3. The biological fertilizer turning equipment according to claim 1, characterized in that, The limiting assembly comprises a plurality of limiting sprockets (41) rotatably connected to the inside of the pile turning frame (1); the plurality of limiting sprockets (41) are divided into two groups; a chain (42) is transmission-connected between the limiting sprockets (41) of a single group; a support block (43) is rotatably connected to the surface of the chain (42); a connection groove (44) is provided on the surface of the support block (43); connecting columns (45) are fixedly connected to both sides of the pile turning block (25); the connecting columns (45) are adapted to the connecting grooves (44); and a plurality of adjustment components are arranged between the connecting columns (45) and the pile turning frame (1).
4. A biological fertilizer turning equipment according to claim 3, characterized in that, The adjustment assembly comprises a forward rotation rod (51) and a reverse rotation rod (52) fixed on the surface of the stack turning frame (1); the reverse rotation rod (52) is in a 7-shape, wherein the vertical position is located in the same plane as the forward rotation rod (51); and the forward rotation rod (51) and the reverse rotation rod (52) are at different heights.
5. The biological fertilizer turning equipment according to claim 4, characterized in that, The forward rotation rod (51) and the reverse rotation rod (52) are both fixedly connected with an adjustment tooth (53) on one side close to the connecting column (45), and the connecting column (45) is fixedly connected with a transfer gear (54) on one side away from the supporting block (43), and the transfer gear (54) is meshed with the adjustment tooth (53).
6. The biological fertilizer turning equipment according to claim 2, characterized in that, One end of the output shaft on the side of the motor (33) far from the turning roller (24) and one side of the limit sprocket (41) far from the turning block (25) are both fixedly connected with a transmission wheel (61), and a transmission belt (62) is connected between the transmission wheels (61).