Electrolysis device capable of observing consumption of fused salt in real time

The integration of a real-time salt monitoring system in electric furnaces addresses the challenge of electrolyte consumption, ensuring stable electrolysis conditions and product quality by enabling timely adjustments.

CN223103112UActive Publication Date: 2025-07-15ZHENGZHOU UNIV
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Patent Information

Application Number
CN202422350317.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-15
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

Existing electrolytic devices are difficult to monitor molten salt consumption in real time, resulting in changes in electrolyte concentration affecting current density and product quality stability.

Method used

The molten salt observation assembly is provided on the electrolytic furnace, including scale lines, observation tubes, lenses and light sources. The adjustable inclination angle and sealing connection between the observation tubes and the furnace cover is monitored in real time, and the observation accuracy is maintained in combination with the cleaning and heating components.

Benefits of technology

Real-time observation of molten salt consumption is achieved, ensuring the stability of the electrolytic system and the consistency of product quality, and avoiding the current density drop and product inequality caused by insufficient molten salt.

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Abstract

The utility model discloses an electrolysis device capable of observing the consumption of molten salt in real time, which comprises an electrolysis furnace, scale marks are arranged on the inner side wall of the electrolysis furnace along the vertical direction and are used for marking the depth of the electrolysis furnace; the fused salt observation assembly is adaptively arranged on the electrolytic furnace and is used for observing the position of the liquid level of the fused salt in the electrolytic furnace on the scale marks; the light source is matched with the fused salt observation assembly and is used for illuminating an internal accommodating cavity of the electrolytic furnace; the fused salt observation assembly comprises an observation pipe; the observation pipe is obliquely arranged on a furnace cover of the electrolytic furnace, the first end of the observation pipe is located above the furnace cover, and the second end of the observation pipe is communicated with the furnace cover and faces the scale marks; the supporting seat is adaptively arranged and connected to the first end of the observation tube; a circular through hole is formed in the supporting seat and is communicated with the observation pipe; and the lens is adaptively arranged in the circular through hole. According to the electrolysis device disclosed by the utility model, the consumption of molten salt in the electrolysis device can be observed in real time, the molten salt is supplemented in time, and an electrolysis system is kept stable.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electrochemistry metallurgy, and particularly relates to an electrolysis device capable of observing the consumption amount of molten salt in real time. Background Art

[0002] During the electrolysis process, molten salt serves as a conductive medium, and the amount thereof can affect the current density, reaction rate, and product selectivity, etc. In a fixed electrolytic cell, if the amount of molten salt is small, the ion concentration in the electrolyte will decrease, which may lead to a decrease in the current density because the low ion concentration limits the charge transfer efficiency. Conversely, appropriately increasing the amount of molten salt can increase the ion concentration in the electrolyte, thereby possibly allowing a higher current density for electrolysis.

[0003] During the electrolysis process, the electrolyte will be consumed by volatilization over time. A part of it solidifies above the electrolytic cell, and another part enters the tail gas system with the gas flow; as the volume of the electrolyte decreases, the structure, morphology, and purity of the deposited product will be significantly affected. However, the current electrolysis devices are difficult to monitor the consumption of the electrolyte. Summary of the Utility Model

[0004] In view of this, some embodiments disclose an electrolysis device capable of observing the consumption amount of molten salt in real time, including:

[0005] An electrolysis furnace, on the inner side wall of which scale lines are arranged vertically to mark the depth of the electrolysis furnace;

[0006] A molten salt observation assembly, adaptively arranged on the electrolysis furnace for observing the position of the molten salt liquid level in the electrolysis furnace on the scale lines;

[0007] A light source, adaptively arranged with the molten salt observation assembly for illuminating the inner cavity of the electrolysis furnace;

[0008] Among them, the molten salt observation assembly includes:

[0009] An observation tube; the observation tube is inclined and arranged on the furnace cover of the electrolysis furnace, the first end of the observation tube is located above the furnace cover, and the second end of the observation tube is communicated with the furnace cover and faces the scale lines;

[0010] A support seat, adaptively arranged and connected to the first end of the observation tube; a circular through hole is provided on the support seat, and the circular through hole is communicated with the observation tube;

[0011] A lens, adaptively arranged in the circular through hole.

[0012] For the electrolysis device capable of observing the consumption amount of molten salt in real time disclosed in some embodiments, the inclination angle between the observation tube and the furnace cover is set to be adjustable, and the adjustment range is 0-90°.

[0013] An electrolysis device capable of observing the consumption of molten salt in real time disclosed in some embodiments, wherein the observation tube is connected to the furnace cover through a ball-and-socket connector;

[0014] Among them, the ball-and-socket connector includes:

[0015] A ball socket, which is adaptively arranged on the furnace cover;

[0016] A sphere, which is fixedly coated on the outer surface of the observation tube and is movably connected to the ball socket;

[0017] A locking member, which is adaptively arranged on the ball socket and is used to fix the position of the sphere in the ball socket.

[0018] In the electrolysis device capable of observing the consumption of molten salt in real time disclosed in some embodiments, a sealing ring is arranged at the connection between the ball socket and the sphere.

[0019] In the electrolysis device capable of observing the consumption of molten salt in real time disclosed in some embodiments, the molten salt observation assembly further includes a telescopic lens tube; the telescopic lens tube is adaptively arranged with the lens.

[0020] In the electrolysis device capable of observing the consumption of molten salt in real time disclosed in some embodiments, a cleaning assembly is further included; the cleaning assembly is adaptively arranged with the molten salt observation assembly and is used to clean the molten salt observation assembly.

[0021] In the electrolysis device capable of observing the consumption of molten salt in real time disclosed in some embodiments, the cleaning assembly includes:

[0022] A rotating handle, which is rotatably arranged at the center of the lens; the first end of the rotating handle is located outside the lens, and the second end of the rotating handle is located inside the lens;

[0023] A strip-shaped scraping blade, which is sleeved on the second end of the rotating handle and abuts against the inner wall of the lens;

[0024] Among them, the length of the strip-shaped scraping blade is the same as the radius of the lens.

[0025] In the electrolysis device capable of observing the consumption of molten salt in real time disclosed in some embodiments, the light source is a monochromatic light source.

[0026] In the electrolysis device capable of observing the consumption of molten salt in real time disclosed in some embodiments, a heating assembly is further included, and the heating assembly is adaptively arranged with the molten salt observation assembly.

[0027] In the electrolysis device capable of observing the consumption of molten salt in real time disclosed in some embodiments, a molten salt feeding port is further arranged on the furnace cover of the electrolysis furnace.

[0028] The electrolysis device capable of observing the consumption of molten salt in real time disclosed in the embodiments of the present invention is provided with a molten salt observation assembly on the electrolysis furnace, which can observe the consumption of molten salt in the electrolysis device in real time, so as to supplement the molten salt in time and maintain the stability of the electrolysis system. Description of the Drawings

[0029] Figure 1 Structural schematic diagram of the electrolysis device in Embodiment 1 capable of observing the molten salt consumption in real time;

[0030] Figure 2 Partial structural schematic diagram of the electrolysis device in Embodiment 2 capable of observing the molten salt consumption in real time;

[0031] Figure 3 Structural schematic diagram of the cleaning component in Embodiment 3.

[0032] Reference Numerals in the Drawings

[0033] 1 Electrolysis furnace 2 Molten salt observation component

[0034] 3 Light source 4 Ball socket connector

[0035] 5 Cleaning component 11 Scale line

[0036] 12 Furnace cover 21 Observation tube

[0037] 22 Support base 23 Lens

[0038] 41 Ball socket 42 Sphere

[0039] 43 Locking member 51 Rotating handle

[0040] 52 Bar-shaped scraper Detailed Description of the Invention

[0041] The specific term "embodiment" used herein does not necessarily mean that any embodiment described as "exemplary" is better than or superior to other embodiments. For the performance index tests in the embodiments of the present application, unless otherwise specified, conventional test methods in the art are adopted. It should be understood that the terms described in the present application are only used to describe specific embodiments and are not intended to limit the content disclosed in the present application.

[0042] Unless otherwise specified, the technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present application belongs; other test methods and technical means not specifically noted in the present application refer to the experimental methods and technical means commonly adopted by those of ordinary skill in the art.

[0043] As used herein, the terms "substantially" and "about" are used to describe minor fluctuations. For example, they can refer to less than or equal to ±5%, such as less than or equal to ±2%, such as less than or equal to ±1%, such as less than or equal to ±0.5%, such as less than or equal to ±0.2%, such as less than or equal to ±0.1%, such as less than or equal to ±0.05%. Numerical data presented or represented herein in a range format are used only for convenience and brevity and should therefore be interpreted flexibly to include not only the values expressly listed as the bounds of the range but also all individual values or sub-ranges included within that range. For example, a numerical range of "1 to 5%" should be interpreted to include not only the expressly listed values of 1% to 5% but also individual values and sub-ranges within the indicated range. Thus, individual values such as 2%, 3.5%, and 4% and sub-ranges such as 1% to 3%, 2% to 4%, and 3% to 5% etc. are included within this numerical range. This principle also applies to ranges that list only one numerical value. In addition, such an interpretation applies regardless of the width of the range or the characteristics described.

[0044] As used herein, including in the claims, conjunctive terms such as "comprising," "including," "carrying," "having," "containing," "involving," "accommodating," etc. are to be understood as being open-ended, i.e., meaning "including but not limited to." Only the conjunctive terms "consisting of" and "composed of" are closed conjunctive terms.

[0045] To better illustrate the content of the present application, numerous specific details are given in the following specific embodiments. Those skilled in the art should understand that the present application can also be implemented without certain specific details. In the embodiments, some methods, means, instruments, devices, etc. well-known to those skilled in the art are not described in detail in order to highlight the gist of the present application.

[0046] On the premise of no conflict, the technical features disclosed in the embodiments of the present application can be combined arbitrarily, and the obtained technical solutions belong to the content disclosed in the embodiments of the present application. It should be noted that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," etc. mentioned in the present application indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing technical features and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention unless it conflicts with the context content. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance unless it conflicts with the context content.

[0047] In some embodiments, an electrolysis device capable of observing the consumption amount of molten salt in real time includes:

[0048] An electrolytic furnace, on the inner side wall of which there are scale lines arranged vertically for marking the depth of the electrolytic furnace;

[0049] A molten salt observation assembly, adaptively arranged on the electrolytic furnace for observing the position of the molten salt liquid level in the electrolytic furnace on the scale line and calculating the amount of molten salt in the electrolytic furnace; Generally, an operator can further calculate the consumption of the molten salt in the electrolytic furnace based on the amount of molten salt observed and calculated at different time periods, so as to judge whether it is necessary to supplement the molten salt to maintain the stability of the electrolytic system;

[0050] A light source, adaptively arranged with the molten salt observation assembly for illuminating the inner cavity of the electrolytic furnace; Generally, the light source is a monochromatic light source; Since the monochromatic light source has a single wavelength, there will be no dispersion phenomenon, which helps to improve the resolution of the molten salt observation assembly; It can reduce the interference of light from other wavelengths, thereby improving the measurement accuracy; The monochromatic light source has high stability and consistency and can meet the requirements of long-term experiments and continuous operation;

[0051] Among them, the molten salt observation assembly includes:

[0052] An observation tube; The observation tube is inclined and arranged on the furnace cover of the electrolytic furnace. The first end of the observation tube is located above the furnace cover, and the second end of the observation tube is communicated with the furnace cover and faces the scale line; Generally, the inclination angle between the observation tube and the furnace cover is set to be adjustable, and the adjustment range is 0-90°. An operator can adjust the observation tube according to needs so that the set angle of the observation tube can meet the operator's requirement for observing the position of the molten salt liquid level in the electrolytic furnace on the scale line; At the same time, the operator can also adjust the observation tube to make the molten salt falling into the observation tube naturally fall back into the electrolytic furnace;

[0053] A support seat, adaptively arranged and connected to the first end of the observation tube; A circular through hole is opened on the support seat, and the circular through hole is communicated with the observation tube; Generally, the circular through hole is coaxial with the observation tube and has the same diameter, which can prevent the volatilized molten salt from falling into the gap at the connection between the support seat and the observation tube and avoid the corrosion of the support seat and the observation tube by the molten salt;

[0054] A lens, adaptively arranged in the circular through hole; Generally, a hydrophobic anti-fog coating can be coated on the surface of the lens to reduce the probability of water vapor adhering to the surface of the lens to form droplets.

[0055] In some embodiments, the observation tube and the furnace cover are connected by a ball socket connector;

[0056] Among them, the ball socket connector includes:

[0057] A ball socket, adaptively arranged on the furnace cover; The sphere can rotate freely in the ball socket;

[0058] A sphere, which is fixedly coated on the outer surface of the observation tube and is movably connected to the spherical socket; generally, grooves or textures are provided on the surface of the sphere to increase friction and assist in positioning; usually, a through hole is opened along the central axis of the sphere, and the diameter of the through hole is the same as that of the observation tube, and the observation tube passes through the through hole, so as to realize the sphere being coated on the outer surface of the observation tube;

[0059] A locking member, which is adaptively arranged on the spherical socket and is used to fix the position of the sphere in the spherical socket.

[0060] In some embodiments, the locking member is a spring-loaded buckle, and when adjusting the position of the sphere in the spherical socket, only need to press the buckle gently to unlock.

[0061] In some embodiments, a sealing ring is provided at the connection between the spherical socket and the sphere.

[0062] In some embodiments, the molten salt observation assembly further includes a telescopic lens tube; the telescopic lens tube is adaptively arranged with the lens. Generally, the telescopic lens tube is detachably arranged outside the lens and is used to adjust the position of the lens relative to the imaging plane to achieve clear focusing and easily distinguish the position of the molten salt on the scale line.

[0063] In some embodiments, the electrolysis device capable of observing the molten salt consumption in real time further includes a cleaning component; the cleaning component is adaptively arranged with the molten salt observation component and is used to clean the molten salt observation component.

[0064] In some embodiments, the cleaning component includes:

[0065] A rotating handle, which is rotatably arranged at the center of the lens; the first end of the rotating handle is located outside the lens, and the second end of the rotating handle is located inside the lens;

[0066] A strip-shaped scraper, which is sleeved on the second end of the rotating handle and abuts against the inner wall of the lens;

[0067] Wherein, the length of the strip-shaped scraper is the same as the radius of the lens, so that the rotating strip-shaped scraper can cover the entire lens.

[0068] In some embodiments, the electrolysis device capable of observing the molten salt consumption in real time further includes a heating component, and the heating component is adaptively arranged with the molten salt observation component. Generally, the heating component is installed around the lens to heat the lens, so that the surface temperature of the lens is higher than the ambient temperature, thereby preventing water vapor from condensing on the lens surface.

[0069] In some embodiments, the heating component is a micro heating element.

[0070] In some embodiments, a molten salt feeding port is further provided on the furnace cover of the electrolytic furnace. When the molten salt amount in the electrolytic furnace is observed to decrease through the molten salt observation component, feeding can be carried out into the electrolytic furnace in real time through the molten salt feeding port without shutting down the electrolysis device.

[0071] The following further exemplarily illustrates the technical details in conjunction with embodiments.

[0072] Embodiment 1

[0073] Figure 1 It is a schematic diagram of an electrolysis device capable of observing the molten salt consumption in real time disclosed in Embodiment 1.

[0074] As Figure 1 shown, the electrolysis device capable of observing the molten salt consumption in real time includes an electrolytic furnace 1, a molten salt observation component 2 obliquely arranged on the furnace cover of the electrolytic furnace 1, and a light source 3 adaptively arranged with the molten salt observation component 2.

[0075] Among them, a scale line 11 is arranged vertically on the inner wall on the right side of the electrolytic furnace 1, the molten salt observation component 2 is obliquely oriented towards the scale line 11, the molten salt observation component 2 includes an observation tube 21 obliquely communicated on the furnace cover of the electrolytic furnace 1, a support seat 22 adaptively connected to the top of the observation tube 21, and a lens 23 arranged in the circular through hole of the support seat 22.

[0076] When the light source 3 is turned on, the scale line 11 arranged on the inner wall of the electrolytic furnace 1 can be seen through the molten salt observation component 2. When there is molten salt in the electrolytic furnace 1, the position of the molten salt liquid level on the scale line can be observed, thereby judging the amount of molten salt.

[0077] Embodiment 2

[0078] Figure 2 It is a partial structural schematic diagram of an electrolysis device capable of observing the molten salt consumption in real time disclosed in Embodiment 2.

[0079] As Figure 2 shown, the observation tube 21 and the furnace cover 12 of the electrolytic furnace are connected through a ball-and-socket connector 4, and the inclination angle of the observation tube 21 can be adjusted through the ball-and-socket connector 4.

[0080] Among them, the ball-and-socket connector 4 includes a ball socket 41 arranged on the furnace cover 12, a sphere 42 rotatable in the ball socket 41, and a locking member 43 adaptively arranged on the left side of the ball socket 41. The locking member 43 is a snap loaded by a spring; the observation tube 21 passes through the sphere 42.

[0081] After the inclination angle of the observation tube 21 is adjusted, press the locking member 43, and the sphere 42 can be locked and fixed to maintain the inclination angle of the observation tube 21; if the inclination angle of the observation tube 21 needs to be readjusted, press the locking member 43 again to unlock and rotate arbitrarily.

[0082] Example 3

[0083] Figure 3 It is a schematic structural diagram of the cleaning component disclosed in Example 3.

[0084] As Figure 3 shown, the cleaning component 5 includes a rotating handle 51 rotatably arranged at the center of the lens 23. One end of the rotating handle 51 is located above the lens 23, and the other end is located below the lens 23. A strip-shaped scraper 52 is sleeved on the rotating handle 51 below the lens 23. The length of the strip-shaped scraper 52 is the same as the radius of the lens 23, and the strip-shaped scraper 52 is in contact with the inner wall surface of the lens 23.

[0085] During the electrolysis process, when the molten salt volatilizes and solidifies on the inner wall surface of the lens 23, blocking the line of sight and affecting the observation, the rotating handle 51 can be rotated. The rotating handle 51 drives the strip-shaped scraper 52 to rotate, and the rotating strip-shaped scraper 52 scrapes off the solidified molten salt on the lens, thereby restoring the observation line of sight.

[0086] The electrolysis device disclosed in the embodiment of the present invention that can observe the consumption of molten salt in real time is provided with a molten salt observation component on the electrolysis furnace, which can observe the consumption of molten salt in the electrolysis device in real time, so as to replenish the molten salt in time and maintain the stability of the electrolysis system.

[0087] The technical solutions disclosed in the present invention and the technical details disclosed in the embodiments are only exemplary explanations of the inventive concept of the present invention, and do not constitute limitations on the technical solutions of the present invention. Any conventional changes, substitutions or combinations made to the technical details disclosed in the embodiments of the present invention have the same inventive concept as the present invention and are within the protection scope of the claims of the present invention.

Claims

1. An electrolysis device capable of observing the consumption of molten salt in real time, characterized in that, Comprising: An electrolytic furnace, on the inner sidewall of which a scale line is arranged vertically for marking the depth of the electrolytic furnace; A molten salt observation assembly, adaptively arranged on the electrolytic furnace for observing the position of the molten salt liquid level in the electrolytic furnace on the scale line; A light source, adaptively arranged with the molten salt observation assembly for illuminating the inner cavity of the electrolytic furnace; Wherein, the molten salt observation assembly includes: An observation tube; the observation tube is obliquely arranged on the furnace cover of the electrolytic furnace, the first end of the observation tube is located above the furnace cover, and the second end of the observation tube is communicated with the furnace cover and faces the scale line; A support seat, adaptively arranged and connected to the first end of the observation tube; a circular through hole is opened on the support seat, and the circular through hole is communicated with the observation tube; A lens, adaptively arranged in the circular through hole.

2. The electrolysis device capable of observing the molten salt consumption in real time according to claim 1, wherein, The inclination angle between the observation tube and the furnace cover is set to be adjustable, and the adjustment range is 0 to 90°.

3. The electrolysis device capable of observing the consumption of molten salt in real time according to claim 2, characterized in that, The observation tube and the furnace cover are connected by a ball socket connector; Wherein, the ball socket connector includes: A ball socket, adaptively arranged on the furnace cover; A sphere, the sphere is fixedly coated on the outer surface of the observation tube and is movably connected with the ball socket; A locking member, adaptively arranged on the ball socket for fixing the position of the sphere in the ball socket.

4. The electrolysis device capable of observing the consumption of molten salt in real time according to claim 3, wherein A sealing ring is arranged at the connection between the ball socket and the sphere.

5. The electrolysis device capable of observing the molten salt consumption in real time according to claim 1, characterized in that, The molten salt observation assembly further includes a telescopic lens tube; the telescopic lens tube is adaptively arranged with the lens.

6. The electrolysis device capable of observing the molten salt consumption in real time according to claim 1, wherein, It further includes a cleaning assembly; the cleaning assembly is adaptively arranged with the molten salt observation assembly for cleaning the molten salt observation assembly.

7. The electrolysis device capable of observing the molten salt consumption in real time according to claim 6, characterized in that, The cleaning assembly includes: A rotating handle, rotatably arranged at the center of the lens; the first end of the rotating handle is located outside the lens, and the second end of the rotating handle is located inside the lens; A strip-shaped scraper, sleeved on the second end of the rotating handle and abutted against the inner wall of the lens; Wherein, the length of the strip-shaped scraper is the same as the radius of the lens.

8. The electrolysis device capable of observing the molten salt consumption in real time according to claim 1, wherein, The light source is a monochromatic light source.

9. The electrolysis device capable of observing the molten salt consumption in real time according to claim 1, characterized in that, It further includes a heating assembly, and the heating assembly is adaptively arranged with the molten salt observation assembly.

10. The electrolysis device capable of observing the molten salt consumption in real time according to claim 1, wherein A molten salt feeding port is further arranged on the furnace cover of the electrolytic furnace.