Electrolytic corrosion device
The electrochemical corrosion apparatus addresses inaccuracies in laboratory setups by providing precise control over current density and timing, ensuring consistent and reliable corrosion testing through a stable power source and adjustable components.
Patent Information
- Application Number
- CN202422377142.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
The existing electrolytic corrosion devices cannot accurately control the current density and electrolysis time in the laboratory, and there are human factors that affect the accuracy of the electrolysis time.
An electrolytic corrosion device including a voltage-regulating power supply, a relay box, an electrolytic mechanism and a positioning mechanism is designed. The current density and electrolytic time are accurately controlled through the voltage-regulating power supply and a relay box. The electrolytic mechanism facilitates the fixing and removal of the sample, and the positioning mechanism facilitates the adjustment of the electrolytic height and temperature to ensure the stability of the electrolytic process.
It realizes precise control of the electrolysis process, improves the corrosion effect and corrosion quality stability, reduces human operation errors, and ensures the accuracy of the electrolysis results.
Smart Images

Figure CN223103128U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of metal material corrosion equipment, in particular to an electrolytic corrosion device. Background Technique
[0002] In electrolytic corrosion, due to the applied power supply, oxidizing ions with high electrode potential are discharged and reduced at the cathode, while more active metals with low electrode potential in the anode region lose electrons and are oxidized, becoming cations that break away from the material surface, forming the corrosion of the anode.
[0003] Currently in the laboratory, manual operation is generally adopted. The equipment control current cannot control the current density, and a stopwatch is used for timing. There are human factor interferences during the electrolysis process, and there will be deviations in the stopwatch timing, thus affecting the accuracy of the electrolysis time. Content of the Utility Model
[0004] The purpose of the utility model is to provide an electrolytic corrosion device to solve the technical problems in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution:
[0006] The electrolytic corrosion device includes an insulating pad, a sliding rod and a regulated power supply. A relay box is arranged at the top of the regulated power supply. The sliding rod is fixedly installed at the center of the top of the insulating pad. An electrolysis mechanism is installed outside the sliding rod. A positioning mechanism is installed inside the electrolysis mechanism. A time display area and time adjustment buttons are arranged at the top front of the relay box. A reset key is installed at the bottom front of the relay box. A current-voltage display and a group of adjustment knobs are arranged at the front of the regulated power supply. A power switch and a group of power output terminals are respectively installed at the bottom front of the regulated power supply. The electrolysis mechanism includes a fixing plate and an electrolytic cell. The electrolytic cell is arranged at one side of the top of the insulating pad. A cathode access terminal is installed at the top outside of the electrolytic cell. A guiding groove is opened outside the sliding rod, and several tooth grooves are opened inside the guiding groove. A sample end wire is fixedly installed at the top of the fixing plate. An anode access terminal is installed at the end of the sample end wire. A thermometer penetrates through the bottom side of the fixing plate. A stud is installed at the bottom end of the sample end wire. The stud is connected to a sample piece at the bottom end. A screw groove is opened at the top of the sample piece.
[0007] Preferably, the fixing plate is sleeved outside the sliding rod and is arranged to slide up and down. The temperature measuring head at the bottom end of the thermometer and the bottom end of the sample piece are on the same horizontal line.
[0008] Preferably, the corresponding holes between the cathode access terminal, the anode access terminal and the power output terminals are all used for connecting electrolysis wire harnesses.
[0009] Preferably, the electrolytic cell is located directly below the sample piece, the periphery of the stud and the inner wall of the screw groove are both provided with threads, and the stud and the screw groove are connected in a threaded manner.
[0010] Preferably, the positioning mechanism includes a slide and a slide groove, the slide groove is opened inside the fixed plate, the slide is movably installed inside the slide groove, a guide rod is fixedly installed at the rear end of the slide, a pressure plate is fixedly installed at the rear end of the guide rod, springs are sleeved on the outside of both ends of the slide, and a pressure block is installed at the inner front end of the slide and located in the guide groove.
[0011] Preferably, the slide bracket is arranged to slide back and forth in the slide groove, and the guide rod passes through the rear end of the fixed plate and is arranged to slide.
[0012] Preferably, the rear portion of the pressing block is meshed with the tooth groove, and the pressing block is fixedly mounted on the slide.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] 1) The electrolytic corrosion device is provided with an electrolysis mechanism, and the anode access terminal and the cathode access terminal are respectively connected to the power output terminal through an external electrolysis harness. The connection between the stud and the screw groove facilitates the rapid fixation and removal of the sample, provides a stable current, and makes the electrolysis uniform and not easy to fall off. Through the voltage-stabilized power supply and the relay box, the thermometer is used to monitor the temperature of the oxalic acid water during the electrolysis process, and the current density and the timing are precisely controlled to complete the electrolytic corrosion of samples of different specifications. The corrosion effect and corrosion quality are greatly improved, and the results are stable and guaranteed.
[0015] 2) The electrolytic corrosion device, by setting a positioning mechanism and pressing the pressure plate, allows the slide to drive the pressure block to disengage from the guide groove, which is convenient for adjusting the height of the fixed plate. The depth of the thermometer and the sample piece immersed in the solution and the electrolysis height can be adjusted. The slide automatically slides backward under the action of the spring, allowing the pressure block to enter the guide groove. Through the engagement of the pressure block with the tooth groove, the fixed plate can be automatically fixed after the height is adjusted, reducing the operation of manual fixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the overall structure of the electrolytic corrosion device in the embodiment of the utility model;
[0017] Figure 2 This is a schematic diagram of the structure of a voltage-stabilized power supply and a relay box in an embodiment of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the electrolysis mechanism in the embodiment of the utility model;
[0019] Figure 4 In the embodiment of the utility model Figure 3Enlarged view of part A;
[0020] Figure 5 This is a schematic diagram of the internal structure of the positioning mechanism in an embodiment of the present invention.
[0021] In the figure: 1, insulating pad; 2, slide bar; 3, regulated power supply; 4, relay box; 5, time display area; 6, time adjustment button; 7, reset button; 8, current and voltage display; 9, adjustment knob; 10, power switch; 11, power output terminal; 12, electrolysis mechanism; 13, positioning mechanism; 14, fixing plate; 15, electrolytic cell; 16, cathode access terminal; 17, guide groove; 18, tooth groove; 19, specimen end wire; 20, anode access terminal; 21, thermometer; 22, stud; 23, specimen; 24, screw groove; 25, carriage; 26, chute; 27, guide rod; 28, pressure plate; 29, spring; 30, pressing block. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0023] Embodiment 1
[0024] Combined with Figures 1 - 5 , the electrolytic corrosion device includes an insulating pad 1, a slide bar 2 and a regulated power supply 3. A relay box 4 is arranged on the top of the regulated power supply 3. The slide bar 2 is fixedly installed at the middle position on the top of the insulating pad 1. An electrolysis mechanism 12 is installed outside the slide bar 2, and a positioning mechanism 13 is installed inside the electrolysis mechanism 12.
[0025] Refer to Figure 2 , at the top of the front part of the relay box 4, there are a time display area 5 and a time adjustment button 6. At the bottom of the front part of the relay box 4, a reset button 7 is installed. On the front part of the regulated power supply 3, there are a current and voltage display 8 and a set of adjustment knobs 9. At the bottom of the front part of the regulated power supply 3, a power switch 10 and a set of power output terminals 11 are respectively installed. The relay box 4 is used to accurately control the electrolysis time.
[0026] Refer to Figure 3 and Figure 4, it is further obtained that the electrolysis mechanism 12 includes a fixing plate 14 and an electrolysis cell 15. The electrolysis cell 15 is arranged on the top of the insulating pad 1 near one side. A cathode access terminal 16 is installed at the top outside of the electrolysis cell 15. A guide groove 17 is formed on the outside of the sliding rod 2, and a plurality of tooth grooves 18 are formed inside the guide groove 17. A specimen terminal wire 19 is fixedly installed on the top of the fixing plate 14. An anode access terminal 20 is installed at the end of the specimen terminal wire 19. A thermometer 21 is inserted through the bottom near one side of the fixing plate 14. A stud 22 is installed at the bottom end of the specimen terminal wire 19. The bottom end of the stud 22 is connected to a specimen piece 23. A screw groove 24 is formed on the top of the specimen piece 23. By processing the specimen piece 23 to be detected into an appropriate size, it is fixed through the connection between the stud 22 and the screw groove 24.
[0027] The fixing plate 14 is sleeved outside the sliding rod 2 and is arranged to slide up and down. The temperature measuring head at the bottom end of the thermometer 21 and the bottom end of the specimen piece 23 are on the same horizontal line. The bottom end of the thermometer 21 and the specimen piece 23 enter the electrolysis cell 15 synchronously. The temperature of the oxalic acid water during the electrolysis process is monitored through the thermometer 21.
[0028] The holes corresponding to each other between the cathode access terminal 16, the anode access terminal 20 and the power supply output terminal 11 are all used for connecting electrolysis wire harnesses. The cathode access terminal 16 and the anode access terminal 20 are used for externally connecting electrolysis wire harnesses. Electrolysis is carried out by connecting the other ends of the electrolysis wire harnesses to the power supply output terminal 11 on the regulated power supply 3.
[0029] The electrolysis cell 15 is located directly below the specimen piece 23. Threads are provided on the periphery of the stud 22 and the inner wall of the screw groove 24. The stud 22 and the screw groove 24 are arranged in a threaded connection.
[0030] Specifically, the specimen piece 23 is connected to the specimen terminal wire 19. The cathode access terminal 16 and the anode access terminal 20 are respectively connected to the corresponding power supply output terminal 11 through externally connected electrolysis wire harnesses. The thermometer 21 is inserted into the fixing plate 14. The electrolysis cell 15 is used to place the electrolysis solution 10% oxalic acid water. By adjusting the height of the fixing plate 14, the appropriate electrolysis height is adjusted. The thermometer 21 is used to measure the temperature of the oxalic acid water during the electrolysis process.
[0031] Embodiment 2
[0032] Refer to Figure 5 , and on the basis of Embodiment 1, it is further obtained that the positioning mechanism 13 includes a carriage 25 and a chute 26. The chute 26 is formed inside the fixing plate 14. The carriage 25 is movably installed inside the chute 26. A guide rod 27 is fixedly installed at the rear end of the carriage 25. A pressure plate 28 is fixedly installed at the rear end of the guide rod 27. Springs 29 are sleeved outside both ends of the carriage 25. A pressure block 30 is installed inside the front end of the carriage 25 and is located inside the guide groove 17.
[0033] The carriage 25 is arranged to slide back and forth within the sliding groove 26. The guide rod 27 is arranged to slide through the rear end of the fixed plate 14. The pressure plate 28 is fixedly connected to the guide rod 27. By pressing the pressure plate 28, the guide rod 27 drives the carriage 25 to slide.
[0034] The rear part of the pressing block 30 is arranged to be meshed with the tooth groove 18. The pressing block 30 is fixedly installed on the carriage 25. During the sliding process of the carriage 25, the pressing block 30 is driven to slide back and forth to contact or disengage from the guiding groove 17.
[0035] Specifically, by pressing the pressure plate 28, the guide rod 27 drives the carriage 25 to slide, thereby driving the pressing block 30 to slide forward and disengage from the guiding groove 17, facilitating the adjustment of the vertical height of the fixed plate 14. When the pressure plate 28 is released, under the action of the spring 29, the carriage 25 slides backward, driving the pressing block 30 into the guiding groove 17, causing the pressing block 30 to be meshed with the tooth groove 18, and thus fixing the fixed plate 14.
[0036] During the actual operation process, the test sample 23 to be tested is processed into an appropriate size and its surface is cleaned. The electrolytic cell 15 is prepared and cleaned. The electrolytic cell 15 is used to add 10% oxalic acid water as the electrolytic solution, and an electrolytic solution with an appropriate concentration is configured according to specific test requirements;
[0037] When conducting a fixed test, the stud 22 at the bottom end of the sample terminal wire 19 is threadedly connected to the screw groove 24 at the top of the sample 23. The anode access terminal 20 and the cathode access terminal 16 are respectively connected to the power output terminal 11 of the regulated power supply 3 through an external electrolytic wire harness. The electrolytic height is adjusted by sliding the fixed plate 14. The thermometer 21 is used to monitor the temperature of the oxalic acid water during electrolysis. The appropriate current density is set by adjusting the knob 9. The electrolysis device is started by pressing the reset key 7. The time adjustment button 6 is used to accurately control the electrolysis time by adjusting the time. During electrolysis, the changes on the surface of the sample 23 are observed and relevant data are recorded. When the specified electrolysis time is reached, it is displayed in the time display area 5, the electrolysis automatically stops, and the sample 23 is taken out of the electrolytic cell 15;
[0038] During the process of adjusting the height of the fixed plate 14, when making adjustments, hold the fixed plate 14 by hand and press the pressure plate 28, so that the guide rod 27 drives the carriage 25 to slide forward, and drives the pressing block 30 to slide along with it and disengage from the guiding groove 17. Slide the fixed plate 14 up and down to adjust the electrolytic height. After the height adjustment is completed, release the pressure plate 28. The carriage 25 drives the pressing block 30 to automatically slide backward under the action of the spring 29, causing the pressing block 30 to enter the guiding groove 17 and be meshed with the tooth groove 18, thereby fixing the height of the fixed plate 14, facilitating automatic fixation after height adjustment.
[0039] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to the embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. Electrolytic corrosion device, comprising an insulating pad (1), a sliding rod (2) and a regulated power supply (3), wherein a relay box body (4) is arranged on the top of the regulated power supply (3), and the sliding rod (2) is fixedly installed at the center of the top of the insulating pad (1), characterized in that: An electrolysis mechanism (12) is installed outside the sliding rod (2), and a positioning mechanism (13) is installed inside the electrolysis mechanism (12). At the top of the front part of the relay box body (4), a time display area (5) and time adjustment buttons (6) are provided. At the bottom of the front part of the relay box body (4), a reset key (7) is installed. At the front part of the regulated power supply (3), a current and voltage display (8) and a set of adjustment knobs (9) are provided. At the bottom of the front part of the regulated power supply (3), a power switch (10) and a set of power output terminals (11) are respectively installed. The electrolysis mechanism (12) includes a fixing plate (14) and an electrolytic cell (15). The electrolytic cell (15) is placed on one side of the top of the insulating pad (1). At the top of the outside of the electrolytic cell (15), a cathode access terminal (16) is installed. A guiding groove (17) is formed on the outside of the sliding rod (2), and a number of tooth grooves (18) are formed inside the guiding groove (17). At the top of the fixing plate (14), a specimen terminal wire (19) is fixedly installed. At the end of the specimen terminal wire (19), an anode access terminal (20) is installed. A thermometer (21) is inserted through the bottom side of the fixing plate (14). At the bottom end of the specimen terminal wire (19), a stud (22) is installed. The bottom end of the stud (22) is connected to a specimen piece (23). A thread groove (24) is formed at the top of the specimen piece (23).
2. The electrolytic corrosion device according to claim 1, characterized in that: The fixing plate (14) is sleeved outside the sliding rod (2) and is arranged to slide up and down. The temperature measuring head at the bottom end of the thermometer (21) and the bottom end of the specimen piece (23) are on the same horizontal line.
3. The electrolytic corrosion device according to claim 1, characterized in that: The cathode access terminal (16), the anode access terminal (20) and the corresponding holes between the power output terminals (11) are all used for connecting electrolysis wire harnesses.
4. The electrolytic corrosion device according to claim 1, characterized in that: The electrolytic cell (15) is located directly below the specimen piece (23). Threads are provided on the periphery of the stud (22) and the inner wall of the thread groove (24). The stud (22) and the thread groove (24) are threadedly connected.
5. The electrolytic corrosion device according to claim 1, characterized in that: The positioning mechanism (13) includes a sliding frame (25) and a sliding groove (26). The sliding groove (26) is formed inside the fixing plate (14). The sliding frame (25) is movably installed inside the sliding groove (26). At the rear end of the sliding frame (25), a guide rod (27) is fixedly installed. At the rear end of the guide rod (27), a pressing plate (28) is fixedly installed. Springs (29) are sleeved on the outer sides of both ends of the sliding frame (25). At the front end of the inner side of the sliding frame (25) and located inside the guiding groove (17), a pressing block (30) is installed.
6. The electrolytic corrosion device according to claim 5, characterized in that: The sliding frame (25) is arranged to slide back and forth inside the sliding groove (26). The guide rod (27) passes through the rear end of the fixing plate (14) and is arranged to slide.
7. The electrolytic corrosion device according to claim 5, characterized in that: The rear part of the pressing block (30) is meshed with the tooth groove (18). The pressing block (30) is fixedly installed on the sliding frame (25).