Circulating type oil bin device of template machine

A modular oil reservoir system with multiple filtration stages addresses the need for frequent oil changes in sewing machines by purifying sewing machine oil, ensuring continuous use and reducing environmental impact.

CN223103245UActive Publication Date: 2025-07-15ZHEJIANG MAQI SEWING MACHINE
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Patent Information

Application Number
CN202422193131.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-07-15
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The shuttle oil of existing template sewing machines needs to be replaced frequently, resulting in trouble and contamination in operation and waste of resources.

Method used

A template machine circulation oil silo device is designed, adopting a multi-stage oil silo structure and a multi-stage purification structure, including a filter structure, an adsorption structure and a barrier structure, to circulate and purify the rotary shuttle oil, and purify the rotary shuttle oil by filter plate, magnet and step oil filter holes respectively.

Benefits of technology

The circulation purification of the rotary shuttle oil is achieved, reducing the need for frequent replacement of the rotary shuttle oil, and improving environmental protection and simplicity of the equipment.

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Patent Text Reader

Abstract

The utility model belongs to the technical field of template machines, and relates to a circulating type oil bin device of a template machine, which comprises a rotating shuttle seat and a rotating shuttle shaft, an oil bin is arranged in the rotating shuttle seat, a plunger pump is sleeved on the rotating shuttle shaft, the oil bin comprises a first oil bin, a second oil bin and a third oil bin which are sequentially arranged from top to bottom and are communicated, and the first oil bin, the second oil bin and the third oil bin are communicated with each other. The third oil bin comprises an upper-layer bin body and a lower-layer bin body, the upper-layer bin body is connected with an oil return nozzle of the plunger pump through an oil return pipe, and the lower-layer bin body is connected with an oil inlet nozzle of the plunger pump through an oil inlet pipe; rotating shuttle oil purification structures are respectively arranged between the upper-layer bin bodies of the first oil bin and the second oil bin, between the second oil bin and the third oil bin, and between the upper-layer bin body and the lower-layer bin body of the third oil bin. According to the circulating type oil bin device of the template machine, through the multi-stage oil bin structure and the multi-stage purification structure, rotating shuttle oil can be circularly purified, and frequent replacement is not needed any more.
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Description

Technical Field

[0001] The utility model belongs to the technical field of template machines and relates to a circulating oil tank device for a template machine. Background Art

[0002] As a general-purpose automated sewing device, with the technological innovation and design improvement of template machines, the sewing speed of template sewing machines is constantly increasing. The high-speed rotation of the rotating hook and the rotating hook shaft requires rotating hook oil to reduce friction, dissipate heat, and lubricate. The rotating hook oil plays an important role in the operation of the template machine. There is a common situation in the market that the rotating hook oil needs to be replaced regularly, which is troublesome to operate and causes pollution and waste.

[0003] Chinese Utility Model Patent CN210826672U (publication date: June 23, 2020) discloses a sewing machine and its rotating hook oil supply system, including a pump shaft sleeve. An axially arranged inner hole is provided in the pump shaft sleeve, and a rotating hook shaft passing through the inner hole is arranged in the inner hole. A radially arranged plunger hole is also provided in the pump shaft sleeve, and the plunger hole communicates with the inner hole. A plunger that moves up and down in the plunger hole is arranged in the plunger hole. The rotating hook shaft and the plunger are respectively arranged in the pump shaft sleeve. An eccentric groove eccentrically arranged with the rotating hook shaft is provided on the rotating hook shaft, and the eccentric groove abuts against the plunger. The rotation of the rotating hook shaft drives the plunger to move up and down.

[0004] The above rotating hook oil supply system provides a stable oil supply system that can be recycled, which can extend the replacement cycle, but still does not solve the problem that the rotating hook oil needs to be replaced regularly well. Summary of the Utility Model

[0005] Aiming at the deficiencies of the prior art, the utility model provides a circulating oil tank device for a template machine, which can circulate and purify the rotating hook oil through a multi-stage oil tank structure and a multi-stage purification structure, and no longer requires frequent replacement.

[0006] To solve the above technical problems, the purpose of the utility model is achieved through the following technical solutions:

[0007] A circulating oil tank device for a template machine includes a rotating hook seat and a rotating hook shaft. An oil tank is arranged in the rotating hook seat. A plunger pump is sleeved on the rotating hook shaft. The oil tank includes a first oil tank, a second oil tank, and a third oil tank that are sequentially arranged and connected from top to bottom. The third oil tank includes an upper chamber body and a lower chamber body. The upper chamber body is connected to the oil return nozzle of the plunger pump through an oil return pipe, and the lower chamber body is connected to the oil inlet nozzle of the plunger pump through an oil inlet pipe. Rotating hook oil purification structures are respectively arranged between the first oil tank and the second oil tank, between the second oil tank and the upper chamber body of the third oil tank, and between the upper chamber body and the lower chamber body of the third oil tank.

[0008] In the above-mentioned circulating oil sump device of a template machine, the rotating shuttle oil purification structure is selected from a filtering structure, an adsorption structure or a blocking structure. The filtering structure uses a filter screen or a filter plate with a filtering function to filter out large-particle impurities; the adsorption structure uses a magnet to adsorb metal impurities, or uses a porous adsorbent to adsorb general impurities; the blocking structure uses a stepped structure or a groove structure to block heavier sedimentable impurities.

[0009] In the above-mentioned circulating oil sump device of a template machine, a filter plate is arranged between the first oil sump and the second oil sump, a stepped oil filtering hole is arranged between the second oil sump and the upper layer tank body of the third oil sump, and a stepped oil filtering groove is arranged between the upper layer tank body and the lower layer tank body of the third oil sump; the stepped oil filtering hole is a blocking structure, which includes an oil passing hole connecting the second oil sump and the third oil sump and an annular step surrounding the edge of the oil passing hole; the stepped oil filtering groove is a blocking structure, which is arranged at the edge of the upper layer tank body of the third oil sump close to the lower layer tank body and includes a strip-shaped step penetrating along the edge.

[0010] In the above-mentioned circulating oil sump device of a template machine, the filter plate and the stepped oil filtering hole are arranged in a dislocation manner, and the stepped oil filtering hole and the stepped oil filtering groove are arranged in a dislocation manner; further, a guiding inclined surface is arranged at the bottom of the first oil sump, and the filter plate is arranged at the lower position of the guiding inclined surface.

[0011] In the above-mentioned circulating oil sump device of a template machine, the lower layer tank body of the third oil sump is arranged in the middle of the upper layer tank body, that is, the upper layer tank body and the lower layer tank body of the third oil sump form an inverted "convex" shape structure, and stepped oil filtering grooves are respectively arranged at the connecting parts on both sides of the upper layer tank body and the lower layer tank body. The return oil pipe is arranged on one side of the upper layer tank body, and the stepped oil filtering hole is arranged at the corresponding position on the other side of the upper layer tank body.

[0012] In the above-mentioned circulating oil sump device of a template machine, magnets are respectively arranged on both sides of the upper layer tank body of the third oil sump, and one of the magnets is arranged at the corresponding position of the stepped oil filtering hole.

[0013] In the above-mentioned circulating oil sump device of a template machine, the return oil pipe is connected to the side of the upper layer tank body of the third oil sump, and the inlet oil pipe is connected to the bottom of the lower layer tank body of the third oil sump.

[0014] In the above-mentioned circulating oil sump device of a template machine, the return oil pipe is arranged in a two-section structure, and an oil regulating valve is arranged between the two sections of the return oil pipe.

[0015] Compared with the prior art, the utility model has the following beneficial effects:

[0016] 1. The utility model provides a circulating oil sump device for a template machine, which is provided with a three-stage oil sump structure with different functions, and a multi-stage purification structure is arranged between the oil sump structures at all levels. When the shuttle oil flows from top to bottom in the oil sump, the shuttle oil is purified, so that the shuttle oil is purified while circulating, and finally the recyclable shuttle oil is obtained. At the same time, the oil sump device is clean, environmentally friendly and has a simple structure.

[0017] 2. The utility model further adopts a combination of various purification structures, including a filtering structure, an adsorption structure and a blocking structure, to comprehensively and synergistically purify the shuttle oil and obtain the best purification effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 is a three-dimensional view of the utility model;

[0019] Figure 2 is a partial three-dimensional view of the utility model;

[0020] Figure 3 is a schematic structural view of the shuttle shaft and the plunger pump of the utility model;

[0021] Reference numerals: 1, shuttle base; 2, shuttle shaft; 3, plunger pump; 4, first oil sump; 5, second oil sump; 6, third oil sump; 7, upper tank body; 8, lower tank body; 9, return oil pipe; 10, return oil nozzle; 11, inlet oil pipe; 12, inlet oil nozzle; 13, filter plate; 14, stepped oil filtering hole; 15, stepped oil filtering groove; 16, guiding inclined surface; 17, magnet; 18, oil regulating valve. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The following further describes the utility model with specific embodiments in conjunction with the drawings, see Figures 1 - 3 :

[0023] A circulating oil sump device for a template machine includes a shuttle base 1 and a shuttle shaft 2. An oil sump is arranged in the shuttle base 1. A plunger pump 3 is sleeved on the shuttle shaft 2. The oil sump includes a first oil sump 4, a second oil sump 5 and a third oil sump 6 which are arranged in sequence from top to bottom and communicated with each other. The third oil sump 6 includes an upper tank body 7 and a lower tank body 8. The upper tank body 7 is connected to the return oil nozzle 10 of the plunger pump 3 through a return oil pipe 9, and the lower tank body 8 is connected to the inlet oil nozzle 12 of the plunger pump 3 through an inlet oil pipe 11. When the template sewing machine starts to work, the plunger pump 3 is started, so that the oil in the lower tank body 8 enters the plunger pump 3 through the inlet oil pipe 11. The plunger pump 3 is installed on the shuttle shaft 2 to lubricate the shuttle shaft 2. The redundant oil inside the plunger pump 3 flows back to the upper tank body 7 of the third oil sump 6 through the return oil pipe 9. The return oil pipe 9 is arranged in a two-stage structure, and an oil regulating valve 18 is arranged between the two sections of the return oil pipe 9. The oil regulating valve 18 can be used to adjust and control the amount of returned oil; the redundant oil on the surface of the shuttle shaft 2 enters the first oil sump 4.

[0024] A shuttle oil purification structure is respectively arranged between the upper layer bodies of the above-mentioned first oil sump 4 and the second oil sump 5, the second oil sump 5 and the third oil sump 6, and the upper layer body 7 of the third oil sump 6 and the lower layer body 8. The shuttle oil purification structure is selected from a filtering structure, an adsorption structure or a blocking structure. The shuttle oil entering the first oil sump 4 enters the lower layer body 8 of the third oil sump 6 after being purified by the purification structures between the upper layer bodies of the first oil sump 4 and the second oil sump 5, the second oil sump 5 and the third oil sump 6, and the upper layer body 7 of the third oil sump 6 and the lower layer body 8; the shuttle oil entering the upper layer body 7 of the third oil sump 6 enters the lower layer body 8 of the third oil sump 6 after being purified by the purification structure between the upper layer body 7 and the lower layer body 8 of the third oil sump 6.

[0025] Specifically, a filter plate 13 is arranged between the first oil sump 4 and the second oil sump 5. The shuttle oil in the first oil sump 4 enters the second oil sump 5 after filtering out large-particle impurities through the filter plate 13; a guiding inclined surface 16 is arranged at the bottom of the first oil sump 4, and the filter plate 13 is arranged at the lower position of the guiding inclined surface 16. Through the guiding inclined surface 16, the shuttle oil in the first oil sump 4 can be smoothly guided to the filter plate 13.

[0026] Specifically, a stepped oil filtering hole 14 is arranged between the second oil sump 5 and the upper layer body 7 of the third oil sump 6. The stepped oil filtering hole 14 is a blocking structure, including an oil passing hole communicating the second oil sump 5 and the third oil sump 6 and an annular step surrounding the edge of the oil passing hole. When the shuttle oil flows towards the oil passing hole, the heavier impurities in the shuttle oil will flow at the bottom. When contacting the annular step, the heavier impurities cannot cross the annular step and continue to flow, while the shuttle oil can cross the annular step without hindrance and continue to flow into the third oil sump 6 through the oil passing hole; in order to prevent the oil filtered out by the filter plate 13 from directly entering the oil passing hole without passing through the annular step, the filter plate 13 and the stepped oil filtering hole 14 are arranged in a staggered manner.

[0027] Specifically, a stepped oil filtering groove 15 is arranged between the upper layer body 7 and the lower layer body 8 of the third oil sump 6; the stepped oil filtering groove 15 is a blocking structure, which is arranged at the edge of the upper layer body 7 of the third oil sump 6 close to the lower layer body 8 and includes a strip-shaped step arranged along the edge; the stepped oil filtering hole 14 and the stepped oil filtering groove 15 are arranged in a staggered manner. The oil entering the upper layer body 7 of the third oil sump 6 from the return oil pipe 9 or the second oil sump 5 flows along the upper layer body 7. When contacting the strip-shaped step, the heavier impurities cannot cross the strip-shaped step and continue to flow, while the shuttle oil can cross the strip-shaped step without hindrance and continue to flow into the lower layer body 8.

[0028] In this embodiment, the specific structure of the third oil storage tank 6 is as follows: the lower layer tank body 8 of the third oil storage tank 6 is arranged in the middle of the upper layer tank body 7, that is, the upper layer tank body 7 and the lower layer tank body 8 of the third oil storage tank 6 form an inverted "convex" shape structure. Step oil filtering grooves 15 are respectively arranged at the connection positions on both sides of the upper layer tank body 7 and the lower layer tank body 8. The return oil pipe 9 is arranged on one side of the upper layer tank body 7, and step oil filtering holes 14 are arranged at the corresponding positions on the other side of the upper layer tank body 7. Preferably, the return oil pipe 9 is connected to the side of the upper layer tank body 7 of the third oil storage tank 6, and the inlet oil pipe 11 is connected to the bottom of the lower layer tank body 8 of the third oil storage tank 6.

[0029] To further enhance the purification effect, magnets 17 are respectively arranged on both sides of the upper layer tank body 7 of the third oil storage tank 6, and one of the magnets 17 is arranged at the corresponding position of the step oil filtering hole 14. Magnetic metal impurities such as iron filings can be adsorbed by the magnets 17.

[0030] The above embodiments are only the preferred embodiments of the present invention, and do not limit the protection scope of the present invention accordingly. Therefore, all equivalent changes made according to the structure, shape, and principle of the present invention shall be covered within the protection scope of the present invention.

Claims

1. A circulating oil sump device for a template machine, comprising a rotating shuttle base (1) and a rotating shuttle shaft (2). An oil sump is arranged inside the rotating shuttle base (1), and a plunger pump (3) is sleeved on the rotating shuttle shaft (2). It is characterized in that, The oil storage tank includes a first oil storage tank (4), a second oil storage tank (5), and a third oil storage tank (6) which are arranged and connected in sequence from top to bottom. The third oil storage tank (6) includes an upper tank body (7) and a lower tank body (8). The upper tank body (7) is connected to the oil return nozzle (10) of the plunger pump (3) through an oil return pipe (9), and the lower tank body (8) is connected to the oil inlet nozzle (12) of the plunger pump (3) through an oil inlet pipe (11). A shuttle oil purification structure is respectively arranged between the first oil storage tank (4) and the second oil storage tank (5), between the second oil storage tank (5) and the upper tank body (7) of the third oil storage tank (6), and between the upper tank body (7) and the lower tank body (8) of the third oil storage tank (6).

2. The circulating oil sump device of a template machine according to claim 1, characterized in that The shuttle oil purification structure is selected from a filtering structure, an adsorption structure, or a blocking structure.

3. The circulating oil tank device of a template machine according to claim 2, characterized in that A filter plate (13) is arranged between the first oil storage tank (4) and the second oil storage tank (5), a stepped oil filtering hole (14) is arranged between the second oil storage tank (5) and the upper tank body (7) of the third oil storage tank (6), and a stepped oil filtering groove (15) is arranged between the upper tank body (7) and the lower tank body (8) of the third oil storage tank (6).

4. A cyclic oil storage device for a template machine according to claim 3, characterized in that, The filter plate (13) and the stepped oil filtering hole (14) are arranged in a staggered manner, and the stepped oil filtering hole (14) and the stepped oil filtering groove (15) are arranged in a staggered manner.

5. The circulating oil sump device of a template machine according to claim 3, characterized in that, A guiding inclined surface (16) is arranged at the bottom of the first oil storage tank (4), and the filter plate (13) is arranged at the lower position of the guiding inclined surface (16).

6. The circulating oil sump device of a template machine according to claim 3, characterized in that, The lower tank body (8) of the third oil storage tank (6) is arranged in the middle of the upper tank body (7). Stepped oil filtering grooves (15) are respectively arranged at the two-side connection parts of the upper tank body (7) and the lower tank body (8). The oil return pipe (9) is arranged on one side of the upper tank body (7), and the stepped oil filtering hole (14) is arranged at the corresponding position on the other side of the upper tank body (7).

7. A circulating oil sump device for a template machine according to claim 6, characterized in that, Magnets (17) are respectively arranged on both sides of the upper tank body (7) of the third oil storage tank (6), and one of the magnets (17) is arranged at the corresponding position of the stepped oil filtering hole (14).

8. A circulating oil sump device for a template machine according to claim 1, characterized in that The oil return pipe (9) is connected to the side of the upper tank body (7) of the third oil storage tank (6), and the oil inlet pipe (11) is connected to the bottom of the lower tank body (8) of the third oil storage tank (6).

9. The circulating oil sump device of a template machine according to claim 1, characterized in that The oil return pipe (9) is arranged in a two-section structure, and an oil regulating valve (18) is arranged between the two sections of the oil return pipe (9).

Citation Information

Patent Citations

  • Sewing machine and rotating shuttle oil supply system thereof

    CN210826672U