Spunlace non-woven fabric carding and straightening equipment

Abstract

The utility model discloses spunlace non-woven fabric carding and straightening equipment, and belongs to the technical field of non-woven fabric processing, the spunlace non-woven fabric carding and straightening equipment comprises a base, the upper surface of the base is fixedly connected with a plurality of supporting rods, the upper surfaces of the supporting rods are fixedly connected with the same workbench, and the two ends of the upper surface of the workbench are fixedly connected with mounting frames; a straightening mechanism is arranged in the mounting frame, a processing frame is fixedly connected to the middle end of the upper surface of the base, a carding mechanism is arranged in the processing frame, a collecting box is fixedly connected to the middle end of the upper surface of the base, and a collecting channel is fixedly connected to the upper surface of the collecting box. According to the non-woven fabric stretching device, the straightening mechanism is arranged, non-woven fabric is stably conveyed, the rotating speed difference is adjusted when needed to achieve effective stretching treatment of the non-woven fabric, the carding mechanism is arranged, impurities and fiber cakes on the surface of the non-woven fabric are effectively removed, the quality of the non-woven fabric is improved, and the collecting box is arranged to recycle the impurities generated in the carding process.

Description

Technical Field

[0001] The utility model relates to the technical field of non-woven fabric processing, in particular to a hydroentangled non-woven fabric carding and straightening device. Background Art

[0002] In the textile industry, non-woven fabric, as an important non-woven material, has attracted much attention due to its unique structure and wide application fields. During the production process of non-woven fabric, it needs to go through multiple processes of treatment, including conveying, stretching, carding, etc., to ensure that its quality and performance meet the requirements of the final product.

[0003] Traditional non-woven fabric production equipment often does not recycle the impurities and fiber lumps generated during carding processing, resulting in a poor production environment, and the stretching effect of some equipment on non-woven fabric during operation is not ideal. These problems not only affect production efficiency but also increase production costs. To solve these problems, the utility model provides a hydroentangled non-woven fabric carding and straightening device. Summary of the Utility Model

[0004] The purpose of the utility model is to solve the defects existing in the prior art, and a hydroentangled non-woven fabric carding and straightening device is proposed.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A hydroentangled non-woven fabric carding and straightening device, including a base, the upper surface of the base is fixedly connected with several support rods, the upper surfaces of several support rods are fixedly connected with the same workbench, both ends of the upper surface of the workbench are fixedly connected with mounting frames, a straightening mechanism is arranged inside the mounting frames, the middle of the upper surface of the base is fixedly connected with a processing frame, a carding mechanism is arranged inside the processing frame, the middle of the upper surface of the base is fixedly connected with a collection box, the upper surface of the collection box is fixedly connected with a collection channel, the upper surface of the collection channel is fixedly connected to the processing frame, and a collection drawer is movably connected inside the collection box.

[0007] As a further improvement of the utility model, the straightening mechanism includes a first straightening roller rotatably connected to the upper end inside the mounting frame, a second straightening roller rotatably connected to the lower end inside the mounting frame, a first transmission gear rotatably connected to the upper end of one side of the mounting frame, the first transmission gear is fixedly connected to the first straightening roller on one side, a second transmission gear rotatably connected to the lower end of one side of the mounting frame, the second transmission gear is fixedly connected to the second straightening roller on one side, the first transmission gear and the second transmission gear are meshed with each other, and a first driving motor is fixedly connected to the other side of the mounting frame, and the power end of the first driving motor is fixedly connected to the first straightening roller.

[0008] As a further improvement of the present utility model, the straightening mechanism includes a first carding roller rotatably connected to the upper end inside the processing frame, a second carding roller rotatably connected to the lower end inside the processing frame, a third transmission gear rotatably connected to the upper end of one side of the processing frame, one side of the third transmission gear being fixedly connected to the first carding roller, a fourth transmission gear rotatably connected to the lower end of one side of the processing frame, one side of the fourth transmission gear being fixedly connected to the second carding roller, the third transmission gear and the fourth transmission gear being meshed with each other, and a second driving motor fixedly connected to the other side of the processing frame, the power end of the second driving motor being fixedly connected to the first carding roller.

[0009] As a further improvement of the present utility model, a suction fan is fixedly connected to one side of the upper surface of the base, a suction duct is fixedly connected to the suction end of the suction fan, and the other end of the suction duct is fixedly connected to the collection box.

[0010] As a further improvement of the present utility model, a filter screen is provided on one side of the collection drawer facing the suction duct.

[0011] As a further improvement of the present utility model, a first protective shell is fixedly connected to one side of the installation frame, and a second protective shell is fixedly connected to one side of the processing frame.

[0012] Advantages of the present utility model:

[0013] By providing the straightening mechanism, during use, through the synchronous reverse rotation design of the two first straightening rollers and the second straightening roller, the non-woven fabric can be stably conveyed, avoiding problems such as wrinkles or breaks caused by uneven tension, and when necessary, by adjusting the rotational speed difference of the two first driving motors, effective stretching treatment of the non-woven fabric can be achieved. This design not only improves production efficiency but also ensures the stability and uniformity of the non-woven fabric during processing.

[0014] By providing the carding mechanism, during use, starting the second driving motor drives the synchronous reverse rotation of the first carding roller and the second carding roller, forming an efficient carding area, enabling the non-woven fabric between them to be comprehensively and evenly carded, thereby effectively removing impurities and fiber lumps on the surface of the non-woven fabric, improving the uniformity and flatness of the non-woven fabric, and the fiber arrangement of the carded non-woven fabric is more orderly, and the strength and toughness are enhanced, thus improving the overall quality of the product.

[0015] By providing the collection box, during use, the equipped suction fan and suction duct system can quickly and effectively suck the impurities and fiber lumps generated during the carding process into the collection box, separate the impurities and fiber lumps from the air through the filter screen, and store them in the collection drawer. This not only improves the working environment, reduces the cleaning work, but also realizes the recycling of impurities and fiber lumps.

[0016] In summary, the utility model can flexibly cope with various production scenarios, greatly improve production efficiency and product quality, recycle the substances generated during carding, and reduce production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 FIG. is a schematic structural view of a carding and straightening device for spunlace non-woven fabric proposed by the utility model.

[0018] Figure 2 FIG. is a schematic structural view of a straightening mechanism of a carding and straightening device for spunlace non-woven fabric proposed by the utility model.

[0019] Figure 3 FIG. is a schematic structural view of a carding mechanism of a carding and straightening device for spunlace non-woven fabric proposed by the utility model.

[0020] Figure 4 FIG. is a schematic structural view of a workbench of a carding and straightening device for spunlace non-woven fabric proposed by the utility model.

[0021] In the figure: 1 base, 2 support rods, 3 workbench, 4 mounting frame, 5 processing frame, 6 collection box, 7 collection channel, 8 collection drawer, 9 first straightening roller, 10 second straightening roller, 11 first transmission gear, 12 second transmission gear, 13 first driving motor, 14 first carding roller, 15 second carding roller, 16 third transmission gear, 17 fourth transmission gear, 18 second driving motor, 19 exhaust fan, 20 exhaust duct, 21 filter screen, 22 first protective shell, 23 second protective shell. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0022] The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments.

[0023] Refer to Figures 1 - 4 , a carding and straightening device for spunlace non-woven fabric, including a base 1, the upper surface of the base 1 is fixedly connected with several support rods 2, the upper surfaces of the several support rods 2 are fixedly connected with the same workbench 3, both ends of the upper surface of the workbench 3 are fixedly connected with mounting frames 4, a straightening mechanism is arranged inside the mounting frames 4, the middle end of the upper surface of the base 1 is fixedly connected with a processing frame 5, a carding mechanism is arranged inside the processing frame 5, the middle end of the upper surface of the base 1 is fixedly connected with a collection box 6, the upper surface of the collection box 6 is fixedly connected with a collection channel 7, the upper surface of the collection channel 7 is fixedly connected to the processing frame 5, and a collection drawer 8 is movably connected inside the collection box 6.

[0024] In the present utility model, the straightening mechanism includes a first straightening roller 9 rotatably connected to the upper end inside the mounting frame 4, a second straightening roller 10 rotatably connected to the lower end inside the mounting frame 4, a first transmission gear 11 rotatably connected to the upper end on one side of the mounting frame 4, one side of the first transmission gear 11 being fixedly connected to the first straightening roller 9, a second transmission gear 12 rotatably connected to the lower end on one side of the mounting frame 4, one side of the second transmission gear 12 being fixedly connected to the second straightening roller 10, the first transmission gear 11 and the second transmission gear 12 being meshed with each other, and a first driving motor 13 fixedly connected to the other side of the mounting frame 4, the power end of the first driving motor 13 being fixedly connected to the first straightening roller 9. Through the synchronous reverse rotation of the first straightening roller 9 and the second straightening roller 10, the stability of the non-woven fabric during transportation is ensured, and problems such as wrinkles or fractures caused by uneven tension are avoided.

[0025] The straightening mechanism includes a first carding roller 14 rotatably connected to the upper end inside the processing frame 5, a second carding roller 15 rotatably connected to the lower end inside the processing frame 5, a third transmission gear 16 rotatably connected to the upper end on one side of the processing frame 5, one side of the third transmission gear 16 being fixedly connected to the first carding roller 14, a fourth transmission gear 17 rotatably connected to the lower end on one side of the processing frame 5, one side of the fourth transmission gear 17 being fixedly connected to the second carding roller 15, the third transmission gear 16 and the fourth transmission gear 17 being meshed with each other, and a second driving motor 18 fixedly connected to the other side of the processing frame 5, the power end of the second driving motor 18 being fixedly connected to the first carding roller 14. Through the synchronous reverse rotation of the first carding roller 14 and the second carding roller 15, impurities, lumps and irregular distributions among the non-woven fabric fibers are effectively removed.

[0026] A suction fan 19 is fixedly connected to one side of the upper surface of the base 1, a suction pipe 20 is fixedly connected to the suction end of the suction fan 19, the other end of the suction pipe 20 is fixedly connected to the collection box 6, a filter screen 21 is provided on the side of the collection drawer 8 facing the suction pipe 20, a first protective shell 22 is fixedly connected to one side of the mounting frame 4, and a second protective shell 23 is fixedly connected to one side of the processing frame 5. Through the arrangement of the suction fan 19 and the collection drawer 8, impurities and fiber lumps generated during the carding process are collected.

[0027] When the utility model is in use, first, one end of the non-woven fabric is passed through the gap between the first straightening roller 9 and the second straightening roller 10 inside the two mounting frames 4. Start one of the first drive motors 13 to drive the first straightening roller 9 to rotate. The first straightening roller 9 drives the second straightening roller 10 to rotate synchronously and in the opposite direction through the first transmission gear 11 and the second transmission gear 12, so as to stably convey the non-woven fabric. At the same time, start the other first drive motor 13 to run at a different speed to stretch the non-woven fabric. Then start the second drive motor 18 to drive the first carding roller 14 to rotate. The first carding roller 14 drives the second carding roller 15 to rotate synchronously and in the opposite direction through the third transmission gear 16 and the fourth transmission gear 17, forming an efficient carding area to card and process the non-woven fabric passing between the first carding roller 14 and the second carding roller 15. Finally, start the exhaust fan 19 to suck the impurities and fiber lumps generated during carding in the processing frame 5 through the exhaust duct 20. The impurities and fiber lumps enter the collection drawer 8 inside the collection box 6 through the collection channel 7 and are finally blocked by the filter screen 21 and left in the collection drawer 8 for recycling.

[0028] The above is only the preferred specific implementation mode of the utility model, but the protection scope of the utility model is not limited thereto. Any person skilled in the art within the technical scope disclosed by the utility model, according to the technical solution and the inventive concept of the utility model, making equivalent substitutions or changes should be covered within the protection scope of the utility model.

Claims

1. A hydroentangled nonwoven carding and straightening device, comprising a base (1), characterized in that, The upper surface of the base (1) is fixedly connected with several support rods (2), the upper surfaces of the several support rods (2) are fixedly connected with the same workbench (3), both ends of the upper surface of the workbench (3) are fixedly connected with mounting frames (4), a straightening mechanism is arranged inside the mounting frames (4), the middle end of the upper surface of the base (1) is fixedly connected with a processing frame (5), a combing mechanism is arranged inside the processing frame (5), the middle end of the upper surface of the base (1) is fixedly connected with a collection box (6), the upper surface of the collection box (6) is fixedly connected with a collection channel (7), the upper surface of the collection channel (7) is fixedly connected to the processing frame (5), and a collection drawer (8) is movably connected inside the collection box (6).

2. The carding and straightening device for spunlace non-woven fabric according to claim 1, characterized in that, The straightening mechanism includes a first straightening roller (9) rotatably connected to the upper end inside the mounting frame (4), a second straightening roller (10) rotatably connected to the lower end inside the mounting frame (4), a first transmission gear (11) rotatably connected to the upper end of one side of the mounting frame (4), one side of the first transmission gear (11) is fixedly connected to the first straightening roller (9), a second transmission gear (12) rotatably connected to the lower end of one side of the mounting frame (4), one side of the second transmission gear (12) is fixedly connected to the second straightening roller (10), the first transmission gear (11) and the second transmission gear (12) are meshed with each other, and a first driving motor (13) is fixedly connected to the other side of the mounting frame (4), and the power end of the first driving motor (13) is fixedly connected to the first straightening roller (9).

3. The carding and straightening equipment for spunlace non-woven fabric according to claim 1, characterized in that, The combing mechanism includes a first combing bar roller (14) rotatably connected to the upper end inside the processing frame (5), a second combing bar roller (15) rotatably connected to the lower end inside the processing frame (5), a third transmission gear (16) rotatably connected to the upper end of one side of the processing frame (5), one side of the third transmission gear (16) is fixedly connected to the first combing bar roller (14), a fourth transmission gear (17) rotatably connected to the lower end of one side of the processing frame (5), one side of the fourth transmission gear (17) is fixedly connected to the second combing bar roller (15), the third transmission gear (16) and the fourth transmission gear (17) are meshed with each other, and a second driving motor (18) is fixedly connected to the other side of the processing frame (5), and the power end of the second driving motor (18) is fixedly connected to the first combing bar roller (14).

4. The hydroentangling nonwoven carding and straightening device according to claim 1, wherein, A suction fan (19) is fixedly connected to one side of the upper surface of the base (1), the suction end of the suction fan (19) is fixedly connected with a suction pipe (20), and the other end of the suction pipe (20) is fixedly connected to the collection box (6).

5. The hydroentangling nonwoven carding and straightening device according to claim 4, wherein A filter screen (21) is arranged on one side of the collection drawer (8) facing the suction pipe (20).

6. The carding and straightening device for spunlace non-woven fabric according to claim 1, characterized in that, A first protective shell (22) is fixedly connected to one side of the mounting frame (4), and a second protective shell (23) is fixedly connected to one side of the processing frame (5).

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