Coral soil subbase layer construction device
The coral sand base layer construction device addresses the issues of oversized particles and adhesion by using a breaker roll and brush to enhance mixing uniformity and stability, ensuring efficient and stable mixing of coral sand and cement.
Patent Information
- Application Number
- CN202422112026.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-29
AI Technical Summary
When mixing cement and coral soil base construction equipment, the hard super-particle size material affects the balance of the aggregate, resulting in a long preparation time and a mixing knife that is easy to stick, affecting the rolling effect and foundation uniformity.
The hard super-particle size material is mechanically crushed by crushing rollers, and the mixing knife is driven by the motor, combined with the hard bristle cleaning mixing knife, and the material strength and stability are added using the liquid storage tank to improve the material strength and stability to ensure uniform mixing.
Effectively crush hard super-particle size materials, improve foundation uniformity and stability, avoid sticky mixing knife, shorten preparation time, and ensure mixing effect.
Smart Images

Figure CN223103430U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of coral soil subbase construction devices, and particularly relates to a coral soil subbase construction device. Background Technique
[0002] Due to its porous structure and high specific surface area, coral soil can be well combined with binding materials such as cement. Active components such as silicate and aluminate in cement react chemically with the surface of coral soil particles under the action of water to form hydration products, enhancing the bonding force between particles; coral soil contains particles of different particle sizes. By screening and re-blending, the particle gradation can be optimized, and the density and uniformity of the mixture can be improved; the coarse particles provide skeleton support, and the fine particles fill the voids, jointly improving the bearing capacity and stability of the subbase.
[0003] The existing coral soil subbase construction device mixes cement and coral soil twice on the ground to improve the strength and volume stability of the coral soil to the cement mortar. Although the above method can realize the mixing effect of the device on coral soil and cement, when the device mixes cement and coral soil, the hard oversize materials in the coral soil subbase will affect the balance of the aggregate, causing a certain impact on the compaction effect and the uniformity of the foundation. The hard oversize materials in the mixing process need to be removed separately, resulting in a long preparation time before the device is used. At the same time, when mixing cement and coral soil, the two have a certain viscosity and are easy to stick to the mixing knives. Long-term accumulation is easy to cause difficulties in the rotation of the mixing knives. Content of the Utility Model
[0004] (1) Technical Problems to be Solved
[0005] The technical problem to be solved by the utility model is to provide a coral soil subbase construction device that is convenient for crushing hard oversize materials and cleaning the mixing knives according to the current situation of the existing technology.
[0006] (2) Technical Solutions
[0007] The utility model is realized through the following technical solutions: The utility model provides a coral soil subbase construction device, including a base. Two rotating plates are symmetrically installed on both side walls of the base. One ends of the two rotating plates are connected to a mixing box through support rods. A rotating shaft is arranged at the lower part of one side inside the mixing box. Mixing knives are installed on the rotating shaft. A fixed block is arranged on the other side inside the mixing box. One end of the fixed block is fixed with hard bristles. A motor one is arranged on the outer wall of the mixing box opposite to the rotating shaft. Two cross plates are symmetrically installed at the lower end of one side wall outside the mixing box. A crushing roller is connected between the two cross plates. A motor two is arranged at the power end of the crushing roller. A liquid storage tank is installed at one side of the top of the base. A water pump is fixed at the top of the liquid storage tank.
[0008] Furthermore, a vehicle body is provided on the other side of the top end of the base. Two wheels are symmetrically provided on both side walls of the base. A mounting plate is fixed on one side of the liquid storage tank. The bottom end of the mounting plate is connected to the rotating plate through a hydraulic cylinder.
[0009] By adopting the above technical solution, the base realizes the installation and fixation of the construction equipment. By mixing cement and coral soil twice on the ground, the coral soil improves the strength and volume stability of the cement mortar. The telescopic movement of the hydraulic cylinder drives the rotation of the rotating plate.
[0010] Furthermore, a water delivery pipe is fixed in the middle of the top end inside the mixing box. Four fixing rods are provided at the four corners of the top end inside the mixing box. The bottom end of the fixing rod is connected to a water spraying pipe. Atomizing nozzles are arranged on one side of the bottom end of the water spraying pipe.
[0011] By adopting the above technical solution, the mixing box realizes the mixing function of the device for coral soil and cement.
[0012] Furthermore, the vehicle body is connected to the base by screws. The wheels are rotatably connected to the base. Anti-slip patterns are provided on the outer side wall of the wheels. The hydraulic cylinder is hinged to both the rotating plate and the mounting plate.
[0013] By adopting the above technical solution, the design of the vehicle body cooperating with the wheels realizes the stable movement of the device on the construction ground, and further realizes the road mixing function of the device.
[0014] Furthermore, the water delivery pipe is inserted into the mixing box. The fixing rods are connected to both the mixing box and the water spraying pipe by screws. The atomizing nozzles are connected to the water spraying pipe by screws.
[0015] By adopting the above technical solution, the water delivery pipe realizes the function of conveying liquid. After entering the water spraying pipe through the water delivery pipe, the atomizing nozzles will atomize and spray the liquid, so that the sprayed liquid can fully contact with the cement and coral soil.
[0016] Furthermore, the rotating plate is rotatably connected to the base. The support rod is bolted to both the rotating plate and the mixing box. The first motor is connected to the mixing box by screws.
[0017] By adopting the above technical solution, the design of the rotating plate facilitates the adjustment of the position of the mixing box on the support rod. The support rod realizes the supporting function for the mixing box.
[0018] Furthermore, the first motor is key-connected to the rotating shaft. The mixing blade is connected to the rotating shaft by screws. The fixing block is connected to the mixing box by screws. The hard bristles are adhered to the fixing block.
[0019] By adopting the above technical solution, the first motor drives the rotation of the rotating shaft, realizing the rotation of the mixing blade on the rotating shaft, and further realizing the mixing effect of the mixing blade on the cement and the coral soil, ensuring the uniform mixing of the two. The fixing block realizes the fixing effect on the hard bristles. Cooperating with the contact between the mixing blade and the hard bristles, the cleaning effect of the hard bristles on the mixing blade can be realized, avoiding the adhesion of coral soil or cement to the mixing blade and ensuring the mixing effect of the mixing blade.
[0020] Furthermore, the cross plate is connected to the mixing box by screws, the second motor is connected to the crushing roller by a key, the liquid storage tank is connected to the base by screws, and the water inlet pipe of the water pump is inserted into the liquid storage tank.
[0021] By adopting the above technical solution, when mixing the coral soil and the cement, the crushing roller mechanically crushes the hard oversized particles therein and adjusts their particle size to the range suitable for the engineering requirements. Or the method of adding a curing agent to the mixture from the liquid storage tank can be used to improve the strength, durability and stability of the material, ensuring the uniformity and stability of the foundation. The water pump pumps the liquid in the liquid storage tank into the water delivery pipe.
[0022] (III) Beneficial effects
[0023] The utility model has the following beneficial effects compared with the prior art:
[0024] To solve the problem that the existing coral soil subbase construction device mixes cement and coral soil twice on the ground to improve the strength and volume stability of coral soil to cement mortar. Although the above method can achieve the mixing effect of the device on coral soil and cement, when the device mixes cement and coral soil, the hard oversize materials in the coral soil subbase will affect the balance of the aggregate, causing a certain impact on the rolling effect and the uniformity of the foundation. The hard oversize materials in the mixing process need to be removed separately, resulting in a longer preparation time before the device is used. At the same time, when mixing cement and coral soil, the two have a certain viscosity and are easy to stick to the mixing knife. Long-term accumulation is likely to cause the problem of difficult rotation of the mixing knife. Through the design of the crushing roller and the second motor, when mixing coral soil and cement, the crushing roller will mechanically crush the hard oversize materials therein and adjust their particle size to the range suitable for engineering requirements. Or a method of adding a curing agent to the mixture from the liquid storage tank can be used to improve the strength, durability and stability of the materials, ensuring the uniformity and stability of the foundation. At the same time, when mixing cement and coral soil, the crushing knife rotates in the mixing tank. In cooperation with the contact between the mixing knife and the hard bristles, the hard bristles can clean the mixing knife, preventing coral soil or cement from sticking to the mixing knife and ensuring the mixing effect of the mixing knife. Brief Description of the Drawings
[0025] Figure 1 is a schematic structural diagram of a coral soil subbase construction device according to the present utility model;
[0026] Figure 2 is a main sectional view of the mixing tank in a coral soil subbase construction device according to the present utility model;
[0027] Figure 3 is a right sectional view of the mixing tank in a coral soil subbase construction device according to the present utility model.
[0028] The description of the reference numerals is as follows:
[0029] 1, vehicle body; 2, base; 3, wheels; 4, liquid storage tank; 5, water pump; 6, rotating plate; 7, cross plate; 8, crushing roller; 9, support rod; 10, mixing tank; 11, first motor; 12, second motor; 13, water spray pipe; 14, atomizing nozzle; 15, water delivery pipe; 16, fixing rod; 17, rotating shaft; 18, mixing knife; 19, fixing block; 20, hard bristles; 21, mounting plate; 22, hydraulic cylinder. Detailed Embodiment
[0030] In order to make the purpose, technical solutions and advantages of the present utility model more clear and understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0031] As Figures 1 - 3 shown, a coral soil subbase construction device in this embodiment includes a base 2. Two rotating plates 6 are symmetrically installed on both side walls of the base 2. One ends of the two rotating plates 6 are connected to a mixing box 10 through support rods 9. The design of the rotating plate 6 facilitates the adjustment of the position of the mixing box 10 on the support rod 9. The support rod 9 realizes the supporting effect on the mixing box 10. One side of the lower part inside the mixing box 10 is provided with a rotating shaft 17, and a mixing blade 18 is installed on the rotating shaft 17. The other side inside the mixing box 10 is provided with a fixed block 19, and one end of the fixed block 19 is fixed with a hard brush 20. A first motor 11 is arranged on the outer wall of the mixing box 10 opposite to the rotating shaft 17. The first motor 11 drives the rotating shaft 17 to rotate, realizing the rotation of the mixing blade 18 on the rotating shaft 17, and further realizing the mixing effect of the mixing blade 18 on cement and coral soil, ensuring the uniform mixing of the two. The fixed block 19 realizes the fixing effect on the hard brush 20. Cooperating with the contact between the mixing blade 18 and the hard brush 20, the hard brush 20 can clean the mixing blade 18, avoiding the adhesion of coral soil or cement to the mixing blade 18 and ensuring the mixing effect of the mixing blade 18. Two cross plates 7 are symmetrically installed at the lower end of one side wall outside the mixing box 10. A crushing roller 8 is connected between the two cross plates 7. A second motor 12 is arranged at the power end of the crushing roller 8. One side of the top end of the base 2 is provided with a liquid storage tank 4, and a water pump 5 is fixed on the top end of the liquid storage tank 4. When mixing coral soil and cement, the crushing roller 8 mechanically crushes the hard super-sized particles therein and adjusts their particle size to the range suitable for engineering requirements. Or the method of adding a curing agent to the mixture from the liquid storage tank 4 can be used to improve the strength, durability and stability of the material, ensuring the uniformity and stability of the foundation.
[0032] As Figures 1 - 3 shown, in this embodiment, a vehicle body 1 is arranged on the other side of the top end of the base 2. Two wheels 3 are symmetrically arranged on both side walls of the base 2. One side of the liquid storage tank 4 is fixed with a mounting plate 21, and the bottom end of the mounting plate 21 is connected to the rotating plate 6 through a hydraulic cylinder 22. The base 2 realizes the installation and fixation of the construction equipment. By mixing cement and coral soil twice on the ground, the strength and volume stability of the coral soil to the cement mortar are improved. The telescopic movement of the hydraulic cylinder 22 drives the rotating plate 6 to rotate.
[0033] As Figures 1 - 3As shown in the figure, in this embodiment, a water delivery pipe 15 is fixed in the middle of the top end inside the mixing box 10. Four fixing rods 16 are arranged at the four corners of the top end inside the mixing box 10. The bottom end of the fixing rod 16 is connected to a water spraying pipe 13. One side of the bottom end of the water spraying pipe 13 is provided with atomizing nozzles 14. The mixing box 10 realizes the mixing function of the device for coral soil and cement.
[0034] As Figures 1 - 3 shown in the figure, in this embodiment, the vehicle body 1 is connected to the base 2 by screws, the wheels 3 are rotatably connected to the base 2, anti-slip patterns are provided on the outer side wall of the wheels 3, the hydraulic cylinder 22 is hinged to both the rotating plate 6 and the mounting plate 21. The design of the vehicle body 1 in cooperation with the wheels 3 realizes the stable movement of the device on the construction ground, and further realizes the road mixing function of the device.
[0035] As Figures 1 - 3 shown in the figure, in this embodiment, the water delivery pipe 15 is inserted into the mixing box 10, the fixing rod 16 is connected to both the mixing box 10 and the water spraying pipe 13 by screws, the atomizing nozzle 14 is connected to the water spraying pipe 13 by screws. The water delivery pipe 15 realizes the function of conveying liquid. After entering the water spraying pipe 13 through the water delivery pipe 15, the atomizing nozzle 14 will atomize and spray the liquid, so that the sprayed liquid can fully contact with the cement and the coral soil.
[0036] As Figures 1 - 3 shown in the figure, in this embodiment, the rotating plate 6 is rotatably connected to the base 2, the support rod 9 is bolted to both the rotating plate 6 and the mixing box 10, the first motor 11 is screwed to the mixing box 10. The design of the rotating plate 6 facilitates the adjustment of the position of the mixing box 10 on the support rod 9, and the support rod 9 realizes the supporting function for the mixing box 10.
[0037] As Figures 1 - 3 shown in the figure, in this embodiment, the first motor 11 is key-connected to the rotating shaft 17, the mixing blade 18 is screwed to the rotating shaft 17, the fixing block 19 is screwed to the mixing box 10, the hard brush bristles 20 are bonded to the fixing block 19. The first motor 11 drives the rotating shaft 17 to rotate, realizing the rotation of the mixing blade 18 on the rotating shaft 17, and further realizing the mixing function of the mixing blade 18 for the cement and the coral soil, ensuring the uniform mixing of the two. The fixing block 19 realizes the fixing function for the hard brush bristles 20. In cooperation with the contact between the mixing blade 18 and the hard brush bristles 20, the hard brush bristles 20 can realize the cleaning function for the mixing blade 18, avoiding the adhesion of coral soil or cement on the mixing blade 18, and ensuring the mixing effect of the mixing blade 18.
[0038] As Figures 1 - 3As shown, in this embodiment, the cross plate 7 is connected to the mixing box 10 by screws, the second motor 12 is connected to the crushing roller 8 by a key, the liquid storage tank 4 is connected to the base 2 by screws, and the water inlet pipe of the water pump 5 is inserted into the liquid storage tank 4. When mixing coral soil and cement, the crushing roller 8 mechanically crushes the hard oversize materials therein and adjusts their particle sizes to within the range suitable for engineering requirements. Or, the method of adding a curing agent to the mixture from the liquid storage tank 4 can be used to improve the strength, durability and stability of the materials, ensuring the uniformity and stability of the foundation. The water pump 5 pumps the liquid in the liquid storage tank 4 into the water delivery pipe 15.
[0039] The specific implementation process of this embodiment is as follows: When using the device, it is necessary to calculate the amount of filler required for each unit grid according to the thickness and width of the base course of the road surface, and control the spacing during unloading according to the calculated value. After the filler meets the construction requirements of the working surface, a grader is used to roughly level the coral material. After the coral material is roughly leveled, its moisture content should be detected. When the moisture content is within a reasonable range, it is necessary to calculate the amount of cement to be placed per square meter according to the cement content, pour the cement powder into the corresponding position, and then the device starts to work. The first motor 11 drives the mixing blade 18 on the rotating shaft 17 to rotate, realizing the two-time mixing of the cement and coral soil by the device. The width of each mixing should be appropriately overlapped. During the mixing process, the second motor 12 drives the crushing roller 8 to rotate, so that the crushing roller 8 mechanically crushes the hard oversize materials and adjusts their particle sizes to within the range suitable for engineering requirements. Or, the method of adding a curing agent to the mixture from the liquid storage tank 4 can be used to improve the strength, durability and stability of the materials. After mixing evenly, a grader is used for rough leveling and then fine leveling, realizing the mixing effect of the device on the cement and coral soil. Finally, when mixing the cement and coral soil, in cooperation with the contact between the mixing blade 18 and the hard bristles 20, the cleaning effect of the hard bristles 20 on the mixing blade 18 can be realized, avoiding the adhesion of coral soil or cement to the mixing blade 18 and ensuring the mixing effect of the mixing blade 18.
[0040] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A coral soil base course construction device, characterized in that: It includes a base (2), on both side walls of the base (2), two rotating plates (6) are symmetrically installed. One ends of the two rotating plates (6) are connected to a mixing box (10) through support rods (9). At the lower part of one side inside the mixing box (10), a rotating shaft (17) is arranged, and a mixing blade (18) is installed on the rotating shaft (17). On the other side inside the mixing box (10), a fixed block (19) is arranged, and a hard brush hair (20) is fixed at one end of the fixed block (19). On the outer wall of the mixing box (10) opposite to the rotating shaft (17), a first motor (11) is arranged. At the lower end of one side wall outside the mixing box (10), two cross plates (7) are symmetrically installed. A crushing roller (8) is connected between the two cross plates (7), and the power end of the crushing roller (8) is connected to a second motor (12). On one side of the top of the base (2), a liquid storage tank (4) is installed, and a water pump (5) is fixed at the top of the liquid storage tank (4).
2. The construction device for a coral soil base course according to claim 1, characterized in that: On the other side of the top of the base (2), a vehicle body (1) is arranged. On both side walls of the base (2), two wheels (3) are symmetrically arranged. On one side of the liquid storage tank (4), a mounting plate (21) is fixed, and the bottom end of the mounting plate (21) is connected to the rotating plate (6) through a hydraulic cylinder (22).
3. A coral soil subbase construction device according to claim 1, characterized in that: In the middle of the top inside the mixing box (10), a water delivery pipe (15) is fixed. At the four corners of the top inside the mixing box (10), four fixing rods (16) are arranged. The bottom ends of the fixing rods (16) are connected to a water spraying pipe (13), and atomizing nozzles (14) are arranged on one side of the bottom end of the water spraying pipe (13).
4. A coral soil subbase construction device according to claim 2, characterized in that: The vehicle body (1) is connected to the base (2) by screws. The wheels (3) are rotatably connected to the base (2). Anti-slip patterns are arranged on the outer side wall of the wheels (3). The hydraulic cylinder (22) is hinged to both the rotating plate (6) and the mounting plate (21).
5. The construction device for a coral soil base course according to claim 3, characterized in that: The water delivery pipe (15) is inserted into the mixing box (10). The fixing rods (16) are connected to both the mixing box (10) and the water spraying pipe (13) by screws. The atomizing nozzles (14) are connected to the water spraying pipe (13) by screws.
6. The construction device for a coral soil subbase according to claim 1, characterized in that: The rotating plate (6) is rotatably connected to the base (2). The support rods (9) are connected to both the rotating plate (6) and the mixing box (10) by bolts. The first motor (11) is connected to the mixing box (10) by screws.
7. A coral soil base course construction device according to claim 1, characterized in that: The first motor (11) is key-connected to the rotating shaft (17). The mixing blade (18) is connected to the rotating shaft (17) by screws. The fixed block (19) is connected to the mixing box (10) by screws. The hard brush hair (20) is bonded to the fixed block (19).
8. The construction device for a coral soil subbase according to claim 1, characterized in that: The cross plates (7) are connected to the mixing box (10) by screws. The second motor (12) is key-connected to the crushing roller (8). The liquid storage tank (4) is connected to the base (2) by screws. The water inlet pipe of the water pump (5) is inserted into the liquid storage tank (4).