Cast-in-place concrete external wall thermal insulation composite formwork
The composite panel system for concrete exterior walls integrates insulation and reinforcement, addressing inefficiencies and damage issues in existing methods by enabling simultaneous construction with concrete pouring, enhancing stability and efficiency.
Patent Information
- Application Number
- CN202422308039.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the prior art, the installation efficiency of cast-in-place concrete exterior wall insulation composite formwork is low, and re-opening of fixed parts on the exterior wall will damage the wall and affect firmness.
The inner plate is used as the formwork for pouring concrete on the exterior wall. The front end of the inner plate is equipped with an insulation board and an alkali-resistant mesh cloth. The insulation mortar layer and the crack-resistant mortar layer are applied. The outer plate and the inner plate are fixed through rectangular grooves and connecting parts. The positioning rods and protrusions are used to improve the splicing firmness. The outer plate is coated with waterproof coating to improve waterproofness.
The firmness and installation efficiency of the insulation composite formwork and concrete exterior wall are improved, the insulation effect is enhanced, the cost of use is reduced, and the bonding firmness between the outer plate and the crack-resistant mortar layer is improved.
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Figure CN223103888U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of composite formwork, and more specifically to a cast-in-place concrete exterior wall thermal insulation composite formwork. Background Technique
[0002] With the rapid development of the construction industry, higher requirements for building energy-saving exterior wall thermal insulation have been put forward everywhere. Currently, buildings usually add a layer of thermal insulation composite formwork to the exterior wall to insulate the interior and prevent the entry of cold air, so as to increase the comfort inside the building. At present, the basic method of building exterior wall thermal insulation is to install and fix the thermal insulation board by bonding and anchoring after the cast-in-place concrete shear wall construction is completed.
[0003] For example, a cast-in-place concrete exterior wall thermal insulation composite formwork with the prior art publication number CN215563600U. This utility model is fixedly connected by anchor bolts. The anchor bolts are fixed in the thermal insulation reinforcement layer, pass through the thermal insulation material layer and the inner anti-cracking mortar protection layer in sequence, and then insert into the cast-in-place concrete wall.
[0004] However, the above-mentioned prior art still has the following problems when in use: when installing the thermal insulation composite formwork, it is usually installed after the concrete exterior wall has solidified, with low installation efficiency. Moreover, re-drilling holes in the exterior wall to install fixing parts such as screws will also damage the exterior wall and affect the firmness between the thermal insulation composite formwork and the exterior wall. Based on this, the utility model provides a cast-in-place concrete exterior wall thermal insulation composite formwork. Content of the Utility Model
[0005] In order to overcome the above defects of the prior art, the utility model provides a cast-in-place concrete exterior wall thermal insulation composite formwork. By using the inner plate as the formwork for pouring concrete on the exterior wall, it can not only reduce the use cost, but also improve the firmness between the thermal insulation composite formwork and the concrete exterior wall, and at the same time improve the installation efficiency of the thermal insulation composite formwork. The thermal insulation board and the thermal insulation mortar layer are provided to play a thermal insulation role, so as to solve the problems occurring in the above background technique.
[0006] To achieve the above purpose, the utility model provides the following technical solution: a cast-in-place concrete exterior wall thermal insulation composite formwork, including a formwork assembly. The formwork assembly includes an inner plate and an outer plate. A thermal insulation board is provided on the front outer wall of the inner plate. An alkali-resistant fiberglass mesh cloth is pasted on the front outer wall of the thermal insulation board. A thermal insulation mortar layer is applied on the outer wall of the alkali-resistant fiberglass mesh cloth. An anti-cracking mortar layer bonded to the outer plate is applied on the outer wall of the thermal insulation mortar layer. Rectangular grooves are opened at the top and bottom of the front end of the outer plate. Rectangular connecting plates are inserted into both rectangular grooves. Two connectors are fixedly provided at the rear ends of the two rectangular connecting plates. Two embedding grooves adapted to the connectors are opened on the inner walls of the two grooves. The connectors are arranged in the embedding grooves.
[0007] In a preferred embodiment, a plurality of positioning rods are fixedly provided on the outer wall of the front end of the inner plate, and a plurality of positioning grooves adapted to the positioning rods are provided on the heat preservation board, the alkali-resistant mesh cloth and the inner wall of the rear end of the outer plate. The positioning rods are inserted into the positioning grooves, which facilitates the staff to quickly assemble the heat preservation board, the alkali-resistant mesh cloth and the outer plate onto the inner plate.
[0008] In a preferred embodiment, a plurality of protrusions are fixedly provided on the outer wall of each positioning rod, and a plurality of grooves adapted to the protrusions are provided on the inner wall of each positioning groove. The protrusions are inserted into the grooves. The provision of the protrusions can further improve the firmness between the heat preservation board, the alkali-resistant mesh cloth, the outer plate and the positioning rods.
[0009] In a preferred embodiment, connection blocks are fixedly provided on the outer walls of both sides, the top and the bottom of the inner plate, and connection grooves adapted to the connection blocks are provided on the outer walls of both sides, the top and the bottom of the inner plate. The cooperation of the connection blocks and the connection grooves facilitates improving the firmness when two adjacent inner plates are spliced.
[0010] In a preferred embodiment, a plurality of reinforcing ribs are fixedly provided on the outer wall of the rear end of the inner plate, and a plurality of branch rods are fixedly provided on the outer wall of each reinforcing rib. When pouring concrete, the connection firmness between the inner plate and the concrete can be improved by using the reinforcing ribs and the branch rods.
[0011] In a preferred embodiment, a plurality of triangular grooves distributed in sequence from top to bottom are processed on the outer wall of the rear end of the outer plate. The provision of the plurality of triangular grooves can make the inner wall of the rear end of the outer plate uneven, thereby improving the bonding firmness between the outer plate and the anti-cracking mortar layer.
[0012] In a preferred embodiment, waterproof coatings are applied on the outer walls of the outer plate and two rectangular connecting plates to improve the waterproofness of the outer plate and the rectangular connecting plates.
[0013] The technical effects and advantages of the present utility model:
[0014] 1. The present utility model uses the inner plate as a formwork for pouring concrete of the exterior wall, which can not only reduce the use cost, but also improve the firmness between the thermal insulation composite formwork and the concrete exterior wall, and at the same time improve the installation efficiency of the thermal insulation composite formwork. The heat preservation board and the heat preservation mortar layer are provided to play a heat preservation role;
[0015] 2. The rectangular connecting plates are provided, and the installation support mechanism supports the outer plate, which facilitates the solidification between the outer plate and the concrete and between the inner plate and the anti-cracking mortar layer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2Rear view of the overall structure of the present utility model;
[0018] Figure 3 Structural diagram of the rectangular connecting plate and the outer plate of the present utility model;
[0019] Figure 4 Structural diagram of the outer plate, alkali-resistant mesh cloth, thermal insulation board and inner plate of the present utility model;
[0020] Figure 5 Schematic structural diagram of the thermal insulation board and the inner plate of the present utility model.
[0021] Reference numerals are: 1, formwork assembly; 2, rectangular groove; 3, rectangular connecting plate; 4, connecting piece; 5, embedding groove; 6, positioning rod; 7, positioning groove; 8, protrusion; 9, groove; 10, connecting block; 11, connecting groove; 12, reinforcing rib; 13, branch rod; 14, triangular groove;
[0022] 101, inner plate; 102, outer plate; 103, thermal insulation board; 104, alkali-resistant mesh cloth; 105, thermal insulation mortar layer; 106, crack-resistant mortar layer. Specific embodiments
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0024] Refer to the attached drawings of the specification Figures 1-5 , the present utility model provides a cast-in-place concrete exterior wall thermal insulation composite formwork, including a formwork assembly 1, the formwork assembly 1 includes an inner plate 101 and an outer plate 102, a thermal insulation board 103 is provided on the front outer wall of the inner plate 101, an alkali-resistant mesh cloth 104 is pasted on the front outer wall of the thermal insulation board 103, a thermal insulation mortar layer 105 is applied on the outer wall of the alkali-resistant mesh cloth 104, and a crack-resistant mortar layer 106 bonded to the outer plate 102 is applied on the outer wall of the thermal insulation mortar layer 105;
[0025] Rectangular grooves 2 are respectively opened at the top and bottom of the front end of the outer plate 102, rectangular connecting plates 3 are respectively inserted into the two rectangular grooves 2, two connecting pieces 4 are respectively fixed at the rear ends of the two rectangular connecting plates 3, two embedding grooves 5 adapted to the connecting pieces 4 are respectively opened on the inner walls of the two grooves 9, and the connecting pieces 4 are arranged in the embedding grooves 5;
[0026] A plurality of positioning rods 6 are fixedly arranged on the outer wall of the front end of the inner plate 101. A plurality of positioning grooves 7 adapted to the positioning rods 6 are formed on the heat preservation plate 103, the alkali-resistant mesh cloth 104 and the inner wall of the rear end of the outer plate 102. The positioning rods 6 are inserted into the positioning grooves 7, which is convenient for workers to quickly assemble the heat preservation plate 103, the alkali-resistant mesh cloth 104 and the outer plate 102 onto the inner plate 101;
[0027] In order to improve the firmness of the splicing of the heat preservation plate 103, the alkali-resistant mesh cloth 104 and the outer plate 102 with the inner plate 101, a plurality of protrusions 8 are fixedly arranged on the outer wall of each positioning rod 6. A plurality of grooves 9 adapted to the protrusions 8 are formed on the inner wall of each positioning groove 7. The protrusions 8 are inserted into the grooves 9. The setting of the protrusions 8 can further improve the firmness between the heat preservation plate 103, the alkali-resistant mesh cloth 104 and the positioning rod 6;
[0028] Moreover, a plurality of triangular grooves 14 distributed in sequence from top to bottom are processed on the outer wall of the rear end of the outer plate 102. The setting of the plurality of triangular grooves 14 can make the inner wall of the rear end of the outer plate 102 uneven, thereby improving the bonding firmness between the outer plate 102 and the anti-cracking mortar layer 106;
[0029] Furthermore, waterproof coatings are applied on the outer plate 102 and the outer walls of the two rectangular connecting plates 3 to improve the waterproof performance of the outer plate 102 and the rectangular connecting plates 3.
[0030] During use, the inner plate 101 is directly used as a formwork for pouring concrete of the exterior wall and assembled with other pouring formworks. Then, the heat preservation plate 103 is aligned and inserted into the plurality of positioning rods 6. After the heat preservation plate 103 is spliced with the inner plate 101, the alkali-resistant mesh cloth 104 is fixed to the heat preservation plate 103, and a layer of heat preservation mortar layer 105 is first applied on the alkali-resistant mesh cloth 104. Then, after a layer of anti-cracking mortar layer 106 is applied on the outer wall of the heat preservation mortar layer 105, the outer plate 102 is sleeved on the plurality of positioning rods 6, and the outer plate 102 and the heat preservation plate 103 are firmly fixed together by the anti-cracking mortar layer 106 and the heat preservation mortar layer 105, thereby completing the assembly of the exterior wall heat preservation composite formwork. Compared with the problem of installing the heat preservation composite formwork after pouring the concrete exterior wall in the past, this heat preservation composite formwork is constructed together with the pouring of concrete, and the installation efficiency is higher.
[0031] Refer to the attached drawings of the specification Figures 1-5 , connecting blocks 10 are fixedly arranged on the outer walls of both sides, the top and the bottom of the inner plate 101. Connecting grooves 11 adapted to the connecting blocks 10 are formed on the outer walls of both sides, the top and the bottom of the inner plate 101. The cooperation of the connecting blocks 10 and the connecting grooves 11 is used to improve the firmness when adjacent two inner plates 101 are spliced;
[0032] Moreover, a plurality of reinforcing ribs 12 are fixedly provided on the outer walls of the rear ends of the inner plates 101, and a plurality of branch rods 13 are fixedly provided on the outer walls of each of the reinforcing ribs 12. When pouring concrete, the connection firmness between the inner plates 101 and the concrete can be improved by means of the reinforcing ribs 12 and the branch rods 13.
[0033] By providing two rectangular connecting plates 3 on the outer wall of the outer plate 102, when pouring the concrete exterior wall, the staff can also first take out the two rectangular connecting plates 3, place the rectangular connecting plates 3 in the reverse direction, and use the support columns and the two connectors 4 on the rectangular connecting plates 3. Using the support columns and the rectangular connecting plates 3 as an inclined support mechanism can play a reinforcing role on the outside of the outer plate 102, which can not only keep the outer plate 102 fixed and the anti-cracking mortar layer 106 solidify, but also improve the stability of the pouring of the concrete exterior wall.
[0034] Finally: The above are only the preferred embodiments of the present invention and are not used to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A cast-in-place concrete exterior wall thermal insulation composite formwork, comprising a formwork assembly (1), characterized in that: The template component (1) includes an inner plate (101) and an outer plate (102). The outer wall of the front end of the inner plate (101) is provided with a heat preservation plate (103). An alkali-resistant mesh cloth (104) is pasted on the outer wall of the front end of the heat preservation plate (103). A heat preservation mortar layer (105) is smeared on the outer wall of the alkali-resistant mesh cloth (104). An anti-cracking mortar layer (106) adhered to the outer plate (102) is smeared on the outer wall of the heat preservation mortar layer (105). Rectangular grooves (2) are formed at both the top and bottom of the front end of the outer plate (102). Rectangular connecting plates (3) are inserted into both of the rectangular grooves (2). Two connectors (4) are fixedly provided at the rear ends of the two rectangular connecting plates (3). Two insertion grooves (5) adapted to the connectors (4) are formed on the inner walls of the two grooves (9). The connectors (4) are arranged in the insertion grooves (5).
2. The cast-in-place concrete exterior wall thermal insulation composite formwork according to claim 1, characterized in that: A plurality of positioning rods (6) are fixedly provided on the outer wall of the front end of the inner plate (101). A plurality of positioning grooves (7) adapted to the positioning rods (6) are formed on the heat preservation plate (103), the alkali-resistant mesh cloth (104), and the inner wall of the rear end of the outer plate (102). The positioning rods (6) are inserted into the positioning grooves (7).
3. The in-situ concrete exterior wall thermal insulation composite formwork according to claim 2, characterized in that: A plurality of protrusions (8) are fixedly provided on the outer wall of each positioning rod (6). A plurality of grooves (9) adapted to the protrusions (8) are formed on the inner wall of each positioning groove (7). The protrusions (8) are inserted into the grooves (9).
4. The cast-in-place concrete external wall thermal insulation composite formwork according to claim 1, characterized in that: Connection blocks (10) are fixedly provided on the outer walls of both sides, the top, and the bottom of the inner plate (101). Connection grooves (11) adapted to the connection blocks (10) are formed on the outer walls of both sides, the top, and the bottom of the inner plate (101).
5. A cast-in-place concrete exterior wall thermal insulation composite formwork according to claim 1, characterized in that: A plurality of reinforcing ribs (12) are fixedly provided on the outer wall of the rear end of the inner plate (101). A plurality of branch rods (13) are fixedly provided on the outer wall of each reinforcing rib (12).
6. The cast-in-place concrete exterior wall thermal insulation composite formwork according to claim 1, characterized in that: A plurality of triangular grooves (14) distributed in sequence from top to bottom are machined on the outer wall of the rear end of the outer plate (102).
7. A cast-in-place concrete exterior wall thermal insulation composite formwork according to claim 1, characterized in that: The outer plate (102) and the outer walls of the two rectangular connecting plates (3) are smeared with waterproof paint.
Citation Information
Patent Citations
Cast-in-place concrete external wall thermal insulation composite formwork
CN215563600U