Novel composite building template

The composite building panel addresses alignment and durability issues with a multi-layered wood-reinforced design and modular connections, enabling efficient single-person installation and recyclability.

CN223104113UActive Publication Date: 2025-07-15NMG ADVANCED MATERIALS CO LTD +2
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Patent Information

Application Number
CN202421746900.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-07-15
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

Traditional building formwork materials are limited in types, insufficient strength, inconvenient fixation and easy to skew, which requires two people to operate, increasing the difficulty of operation.

Method used

A new composite building formwork is designed, adopting a multi-layer composite substrate structure, including a central core layer and a reinforcement layer, and using a formwork connection device and a support device to achieve rapid alignment and fixation through the left and right connection ends, and the support device provides stable support.

Benefits of technology

It realizes quick installation for single person, accurate fixing, improves operating efficiency, easy-to-get materials and low-cost, waterproof and reusable, and meets the needs of small investment and high cost performance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of building materials, in particular to a novel composite building formwork which comprises a composite base plate and a formwork connecting device, the composite base plate is made of multiple layers of composite formworks, the composite base plate comprises a contact face and a supporting face, and the formwork connecting device is fixed to the supporting face; the formwork connecting device comprises a connecting support, a left connecting end and a right connecting end, the connecting support is arranged in the middle of the supporting face, the composite base plate comprises a middle core layer and reinforcing layers arranged on the two sides of the middle core layer, adhesion layers are arranged between the middle core layer and the two reinforcing layers, and the composite building formwork is rapidly fixed to a proper position. The utility model has the advantages that the fixing is quick, the position can be accurately adjusted, the installation can be quickly completed by a single person without assistance, and the material has high structural strength, is waterproof and can be recycled.
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Description

Technical Field

[0001] This application relates to the field of construction, and particularly to a novel composite building formwork. Background Art

[0002] Building formwork is an indispensable building material in construction engineering. It is a temporary support structure that bears the self-weight of the building formwork and the external loads acting on it. There are many formwork specifications, but the types of materials are limited. Traditional formworks mainly include wooden formworks, steel formworks, aluminum alloy formworks, plastic composite formworks, etc. Among them, wooden formworks are prone to water absorption, steel formworks are not corrosion-resistant, aluminum formworks are expensive, and plastic composite formworks have low strength, etc.

[0003] Moreover, traditional building formworks are single rectangular formworks with a relatively simple overall structure. When fixing them, it is inconvenient and requires two people to operate. One person supports and holds, and the other person fixes with screws. This is not only troublesome, but also when manually holding, it is easy to misalign and skew, requiring rework, which increases the operation difficulty.

[0004] Therefore, it is necessary to design a novel composite building formwork with high strength, precise fixing, and fast and stable positioning. Utility Model Content

[0005] Based on this, in view of the deficiencies of traditional building formworks, it is necessary to propose a novel composite building formwork that can quickly complete the installation and fixing of the building formwork and the initial positioning of the building formwork.

[0006] This application provides a novel composite building formwork, which includes a composite base plate and a formwork connection device. The composite base plate is made of multiple layers of composite formworks. The composite base plate includes a contact surface and a support surface. The formwork connection device is fixed on the support surface;

[0007] The formwork connection device includes a connection bracket, a left connection end, and a right connection end. The connection bracket is arranged in the middle of the support surface. The left connection end is fixed at the left end of the support surface, and the right connection end is fixed at the right end of the support surface. The two ends of the connection bracket are respectively fixedly connected to the left connection end and the right connection end;

[0008] The left connection end is provided with a convex strip, and the right connection end is provided with a connection card slot for snap-fitting with the convex strip. Between two adjacent composite base plates, the convex strip on one composite base plate is snap-fitted into the connection card slot on the other composite base plate.

[0009] Preferably, the connection bracket includes a support main rod, and a plurality of reinforcing rods are also arranged on the support main rod.

[0010] Preferably, the reinforcing rods are arranged in parallel at equal intervals.

[0011] Preferably, a support device is further provided on the connecting bracket, and the support device is used to fix the connecting bracket to the site.

[0012] Preferably, connection holes are provided at the bottom ends of the reinforcing rods. The support device includes a connecting column and an L-shaped support plate, and the connecting column is clamped in the connection holes.

[0013] Preferably, a compression-resistant plate is further provided on the L-shaped support plate, and a plurality of mounting holes are provided at the lower end of the L-shaped support plate.

[0014] Preferably, the composite substrate includes a core layer and reinforcing layers provided on both sides of the intermediate layer, and adhesive layers are provided between the core layer and the two reinforcing layers.

[0015] Preferably, the material of the core layer is one of poplar, eucalyptus or pine.

[0016] Preferably, the reinforcing layer is composed of more than one layer of unidirectional tape layers. When laying, both the 0° and 90° directions are strengthened. The unidirectional tape layer is composed of continuous fiber-reinforced thermoplastic resin. The continuous fiber includes at least one of glass fiber, basalt fiber, and carbon fiber. The thermoplastic resin includes at least one of PP, HDPE, and PVC.

[0017] Preferably, the adhesive layer is a film-shaped hot melt adhesive, and the material includes at least one of PP, PA6, and ABS. Corresponding threads are provided on the side wall of the top end, and the top end protective sleeve controls the up and down lifting of the top end by rotation.

[0018] Technical advantages of the present application:

[0019] 1. By setting the left connection end and the right connection end, the present utility model can achieve quick alignment and fixation, without the need for assistance from others. Single-person installation is fast, convenient and highly accurate, simplifies the installation and fixation steps, and improves the efficiency of operators;

[0020] 2. By improving the material composition of the conforming substrate, using wood as the core layer, the material is easily available and the cost is low. Through the setting of the reinforcing layer, not only the problems of easy water absorption and breakage of the wooden formwork are solved, the surface of the board is ensured to be flat and smooth, but also the wood is strengthened and protected. Moreover, the reinforcing layer belongs to fiber-reinforced thermoplastic composite material and can itself be recycled repeatedly;

[0021] 3. By introducing the thermoplastic adhesive layer 13, not only can the reinforcing layer and the core layer be bonded together, but according to the state of the building formwork, the reinforcing layer and the core layer can be separated by a rolling process, and the core layer can be recycled repeatedly to increase the number of uses of the formwork;

[0022] 4. By providing a support device, it can be quickly installed on the template connection device to provide support force for the composite substrate at the bottom. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The drawings forming a part of this application are used to provide a further understanding of this application, making other features, objectives, and advantages of this application more obvious. The schematic embodiments and descriptions of the drawings of this application are used to explain this application and do not constitute an improper limitation to this application.

[0024] Figure 1 It is the overall structure diagram of the new composite building formwork provided by an embodiment of this application.

[0025] Figure 2 It is the three-dimensional schematic diagram of the new composite building formwork provided by an embodiment of this application.

[0026] Figure 3 It is the top view schematic diagram of the new composite building formwork provided by an embodiment of this application.

[0027] Figure 4 It is the three-dimensional schematic diagram of the support device provided by an embodiment of this application.

[0028] Figure 5 It is the internal structure schematic diagram of the composite substrate provided by an embodiment of this application.

[0029] Figure 6 It is the internal structure schematic diagram of the strengthening layer provided by an embodiment of this application.

[0030] Reference numerals: composite substrate 1; contact surface 101; support surface 102, core layer 11; strengthening layer 12, unidirectional tape layer 120; adhesion layer 13; template connection device 2; connection bracket 21; connection hole 210; support main rod 211; strengthening rod 212; left connection end 22; rib 221; right connection end 23; card slot 231; support device 3; connection column 31; L-shaped support plate 32; compressive plate 33, installation hole 34. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0031] In order to more clearly illustrate the overall concept of the present utility model, the following will be further described in detail by way of examples in combination with the drawings of the specification.

[0032] It should be noted that many specific details are set forth in the following description to facilitate a full understanding of the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present utility model is not limited by the specific embodiments disclosed below.

[0033] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "linkage", "fixation", etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be directly connected or indirectly connected through an intermediate medium, and can be the internal communication between two components or the interaction relationship between two components. However, indicating a direct connection means that there is no connection relationship constructed through an excessive structure between the two connected main bodies, and they are only connected through the connection structure to form an integral whole. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0034] As Figures 1 to 6 shown, the present application provides a new type of composite building formwork for quickly fixing the composite building formwork in a suitable position to facilitate subsequent cement pouring. The advantages of the present utility model are quick fixation, accurate position adjustment, single-person quick installation without assistance, and high structural strength of the material, which can be waterproof and recycled.

[0035] As Figures 1-2 shown, in an embodiment of the present application

[0036] A new type of composite building formwork includes a composite base plate 1 and a formwork connection device 2. The composite base plate 1 is the main material, and its overall shape is rectangular. In construction, it is mainly used to maintain a specific shape to support cement pouring until completion. To improve the overall strength of the composite base plate 1, the composite base plate 1 in the present utility model is made of a multi-layer composite formwork.

[0037] Specifically, as Figures 5-6 shown; the composite base plate 1 includes a core layer 11 and reinforcing layers 12 arranged on both sides of the intermediate layer. Adhesive layers 13 are arranged between the core layer 11 and the two reinforcing layers 12.

[0038] The composite base plate 1 is generally set to 5 layers. The main material in the middle is the core layer 11, and the material of the core layer 11 is one of poplar, eucalyptus or pine.

[0039] The core layer 11 mainly plays a filling role, so relatively common wood materials are used. The main material is the reinforcing layer 12, which plays a role in increasing strength and protecting against water.

[0040] Specifically, as Figure 6As shown: The reinforcing layer 12 of the present utility model is composed of more than 2 unidirectional tape layers 120, with at least two layers provided. This can ensure that both the 0° and 90° directions can be strengthened during the laying process. The unidirectional tape layer 120 is composed of continuous fiber-reinforced thermoplastic resin, and the continuous fibers include at least one of glass fiber, basalt fiber, and carbon fiber, and the thermoplastic resin includes at least one of PP, HDPE, and PVC.

[0041] In order to make the adhesion between the core layer 11 and the two reinforcing layers 12 closer, an adhesion layer 13 is provided. The main material of the adhesion layer 13 is film-shaped hot melt adhesive, and the material includes at least one of PP, PA6, and ABS.

[0042] As Figures 2-4 shown: The composite substrate 1 of the present utility model includes a contact surface 101 and a support surface 102, and the template connecting device 2 is fixed on the support surface 102;

[0043] In order to enable a single operator to quickly fix and install the composite substrate 1, a template connecting device 2 is provided at the end of the composite substrate 1. Specifically, the template connecting device 2 includes a connecting bracket 21, a left connecting end 22, and a right connecting end 23. The connecting bracket 21 is arranged in the middle of the support surface 102, the left connecting end 22 is fixed at the left end of the support surface 102, the right connecting end 23 is fixed at the right end of the support surface 102, and both ends of the connecting bracket 21 are fixedly connected to the left connecting end 22 and the right connecting end 23 respectively;

[0044] A rib 221 is provided on the left connecting end 22, and a connecting slot 231 for snap-fitting with the rib 221 is provided on the right connecting end 23. Between two adjacent composite substrates 1, the rib 221 on one composite substrate 1 is snap-fitted into the connecting slot 231 on the other composite substrate 1, and multiple composite substrates 1 are sequentially connected together through the rib 221 and the connecting slot 231.

[0045] The connecting bracket 21 includes a main support rod 211, and a plurality of reinforcing rods 212 are further provided on the main support rod 211. The reinforcing rods 212 are arranged in parallel at equal intervals. By providing the main support rod 211 and multiple reinforcing rods 212, the strength of the composite substrate 1 can be further increased.

[0046] In order to enable the composite substrate 1 to quickly maintain stability with the ground and play a preliminary supporting role, a support device 3 is provided. The support device 3 is also provided on the connecting bracket 21. The support device 3 is used to fix the connecting bracket 21 on the site. Connecting holes 210 are provided at the bottom ends of the reinforcing rods 212. The support device 3 includes a connecting column 31 and an L-shaped support plate 32, and the connecting column 31 is snap-fitted into the connecting hole 210.

[0047] A pressure-resistant plate 33 is further provided on the L-shaped support plate 32, and a plurality of mounting holes 34 are provided at the lower end of the L-shaped support plate 32.

[0048] Example 1

[0049] The core layer 11 is 9 mm pine wood, the adhesion layer 13 is 150 g / m2 PP film, and the reinforcement layer 12 is a continuous glass fiber reinforced PP sheet. The reinforcement layer 12 is composed of 2 layers of unidirectional tape layers 120, and the laying structure is 0° / 90°, and the total thickness of the plate is 10 mm.

[0050] Example 2

[0051] The core layer 11 is 9 mm pine wood, the adhesion layer 13 is 150 g / m2 PP film, and the reinforcement layer 12 is a continuous glass fiber reinforced PP sheet. The reinforcement layer 12 is composed of 4 layers of unidirectional tape layers 120, and the laying structure is 0° / 90° / 90° / 0°, and the total thickness of the plate is 10.5 mm.

[0052] Example 3

[0053] The core layer 11 is 9 mm cypress wood, the adhesion layer 13 is 150 g / m2 PP film, and the reinforcement layer 12 is a continuous glass fiber reinforced PP sheet. The reinforcement layer 12 is composed of 2 layers of unidirectional tape layers 120, and the laying structure is 0° / 90°, and the total thickness of the plate is 10 mm.

[0054] Comparative Example 1

[0055] The material of the substrate is a single pine wood material, and the overall thickness is 10.5 mm.

[0056] Comparative Example 2

[0057] The material of the substrate is a single poplar wood material, and the overall thickness is 10.5 mm.

[0058] Specific strength test data of the substrate are as follows:

[0059] Item Comparative Example 1 (Pine, 10.5 mm) Comparative Example 2 (Poplar, 10.5 mm) Composite Building Formwork of Example 1 Composite Building Formwork of Example 2 Composite Building Formwork of Example 3 Tensile Strength / Mpa 95 110 213 362 300

[0060] In summary: The setting of the reinforcement layer 12 can greatly increase the material strength of the substrate, and the setting of the reinforcement layer 12 can prevent the erosion of water and cement materials and can be reused multiple times.

[0061] In this application, by setting the left connection end and the right connection end, rapid alignment and fixation can be achieved without the assistance of others. Single-person installation is fast, convenient, and highly accurate, simplifying the installation and fixation steps and improving the efficiency of operators. By improving the material composition of the substrate, using wood as the core layer, the materials are easily available and the cost is low. Through the setting of the strengthening layer, not only the problems of easy water absorption and damage of the wooden formwork are solved, ensuring the smoothness of the plate surface, but also the wood is strengthened and protected. Moreover, the strengthening layer belongs to a fiber-reinforced thermoplastic composite material and can be recycled repeatedly itself. Through the introduction of the thermoplastic adhesion layer 13, not only can the strengthening layer and the core layer be bonded together, but according to the state of the building formwork, the strengthening layer and the core layer can be separated by a rolling process to recycle the core layer repeatedly and increase the number of times the formwork is used. By setting the support device, it can be quickly installed on the formwork connection device to provide support for the composite substrate at the bottom. The utility model not only meets the characteristics of small investment, high cost performance, and large-scale application, but also maximally meets the current requirements of the carbon cycle.

[0062] The technical features of the above-described embodiments can be combined arbitrarily, and there is no limitation on the execution order of the method steps. For the sake of brevity of description, not all possible combinations of the technical features in the above-described embodiments are described. However, as long as there is no contradiction in the combination of these technical features, it should be considered as the scope described in this specification.

[0063] The above-described embodiments only represent several implementation manners of this application, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the patent scope of this application. It should be noted that for those of ordinary skill in the art, without departing from the concept of this application, several modifications and improvements can still be made, and these all belong to the protection scope of this application. Therefore, the protection scope of this application should be subject to the appended claims.

Claims

1. A new type of composite building formwork, characterized in that, It includes a composite substrate (1) and a template connecting device (2). The composite substrate (1) is made of a multi-layer composite template. The composite substrate (1) includes a contact surface (101) and a support surface (102), and the template connecting device (2) is fixed on the support surface (102). The template connecting device (2) includes a connecting bracket (21), a left connecting end (22) and a right connecting end (23). The connecting bracket (21) is arranged in the middle of the support surface (102). The left connecting end (22) is fixed at the left end of the support surface (102), and the right connecting end (23) is fixed at the right end of the support surface (102). Both ends of the connecting bracket (21) are fixedly connected to the left connecting end (22) and the right connecting end (23) respectively. A rib (221) is provided on the left connecting end (22), and a connecting card slot (231) for snap-fitting with the rib (221) is provided on the right connecting end (23). Between two adjacent composite substrates (1), the rib (221) on one composite substrate (1) is snap-fitted into the connecting card slot (231) on the other composite substrate (1).

2. The novel composite building formwork according to claim 1, wherein The connecting bracket (21) includes a support main rod (211), and a plurality of reinforcing rods (212) are also provided on the support main rod (211).

3. The novel composite building formwork according to claim 2, characterized in that, The reinforcing rods (212) are arranged in parallel at equal intervals.

4. The novel composite building formwork according to claim 3, characterized in that, A support device (3) is also provided on the connecting bracket (21), and the support device (3) is used to fix the connecting bracket (21) on the site.

5. The novel composite building formwork according to claim 4, characterized in that, Connecting holes (210) are provided at the bottom ends of the reinforcing rods (212). The support device (3) includes a connecting column (31) and an L-shaped support plate (32), and the connecting column (31) is snap-fitted into the connecting hole (210).

6. The novel composite building formwork according to claim 5, wherein, A pressure-resistant plate (33) is also provided on the L-shaped support plate (32), and a plurality of mounting holes (34) are provided at the lower end of the L-shaped support plate (32).

7. The novel composite building formwork according to claim 1, characterized in that, The composite substrate (1) includes a core layer (11) and reinforcing layers (12) provided on both sides of the middle layer. Adhesive layers (13) are provided between the core layer (11) and the two reinforcing layers (12).

8. The novel composite building formwork according to claim 7, characterized in that, The material of the core layer (11) is one of poplar, eucalyptus or pine.

9. The novel composite building formwork according to claim 8, characterized in that, The reinforcing layer (12) is composed of more than 2 unidirectional tape layers (120). During layup, both the 0° and 90° directions are strengthened. The unidirectional tape layer (120) is composed of continuous fiber reinforced thermoplastic resin. The continuous fiber includes at least one of glass fiber, basalt fiber, and carbon fiber. The thermoplastic resin includes at least one of PP, HDPE, and PVC.

10. The novel composite building formwork according to claim 9, wherein, The adhesive layer (13) is a film-shaped hot melt adhesive, and the material includes at least one of PP, PA6, and ABS.