Compressor heating device and battery system

The compressor heating device addresses lubricant separation issues in refrigeration systems by using a water circulation system to maintain refrigerant pressure, enhancing compressor lifespan without energy consumption.

CN223104722UActive Publication Date: 2025-07-15SHANGHAI RONGHE ZHIDIAN NEW ENERGY CO LTD
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Patent Information

Application Number
CN202421925864.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-09
Publication Date
2025-07-15
Estimated Expiration
2034-08-09

AI Technical Summary

Technical Problem

The compressors for automotive and energy storage water-cooling units are prone to lubrication failure and oil delamination at low temperatures. The existing heating devices need to consume electricity and increase energy consumption.

Method used

A compressor heating device is designed, by arranging the main body parts and water flow channels on the circumference of the compressor, and using coolant heated by the battery or heater to heat the compressor housing to avoid oil delamination and extend the compressor life.

Benefits of technology

It realizes heating the compressor without consuming power, avoids oil delamination, and extends the service life of the compressor.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223104722U_ABST
    Figure CN223104722U_ABST
Patent Text Reader

Abstract

The utility model discloses a compressor heating device and a battery system, the compressor heating device comprises a main body piece, a water inlet nozzle and a water outlet nozzle, the main body piece defines a containing space for containing part of a compressor, one side of the main body piece located in the containing space is provided with a concave surface attached to the compressor, and a water flow channel is arranged in the main body piece; a water inlet nozzle is connected to the main body part and is communicated with one end of the water flow channel, and a water outlet nozzle is connected to the main body part and is communicated with the other end of the water flow channel. The compressor heating device can be arranged on the peripheral side of the compressor, cooling liquid heated by a battery or a heater can be introduced into the compressor heating device, the compressor shell is heated, the refrigerant pressure is increased, the oil liquid layering phenomenon caused by low temperature is avoided, and the service life of the compressor is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of thermal management of water-cooled units, in particular to a compressor heating device and a battery system. Background Art

[0002] The compressor of the vehicle water-cooled unit usually does not have a heating device. Due to the characteristics of the compressor itself, at low temperatures, the refrigerating oil in the oil sump at the bottom of the compressor and the refrigerant will be stratified, and problems such as lubrication failure and rotor liquid hammer of the compressor are likely to occur, thus affecting the service life of the compressor.

[0003] The compressor of the energy storage water-cooled unit generally uses a heating tape to heat the compressor. The heating tape needs to be externally powered or consume the electricity of the battery itself to work, increasing the energy consumption.

[0004] In view of this, the present utility model is specifically proposed. Summary of the Utility Model

[0005] To solve the above technical problems, the utility model provides a compressor heating device, which can heat the compressor without consuming electric energy and prolongs the service life of the compressor.

[0006] The utility model adopts the following technical solutions:

[0007] The first object of the present application is to provide a compressor heating device, including:

[0008] A main body member, the main body member encloses to form an accommodation space for accommodating part of the compressor, one surface of the main body member located in the accommodation space has a concave surface that fits the compressor, and a water flow channel is arranged in the main body member;

[0009] An inlet nozzle, the inlet nozzle is connected to the main body member, and the inlet nozzle is communicated with one end of the water flow channel;

[0010] An outlet nozzle, the outlet nozzle is connected to the main body member, and the outlet nozzle is communicated with the other end of the water flow channel.

[0011] Optionally, the main body member is connected to the compressor in any one or more of the following ways;

[0012] The main body member is connected to the compressor through fasteners;

[0013] The main body member is snap-fitted and fixed to the compressor;

[0014] The main body member is bonded to the compressor.

[0015] Optionally, a heat conduction layer is arranged between the concave surface and the compressor.

[0016] Optionally, the heat conduction layer includes a heat conduction adhesive layer;

[0017] The heat-conducting adhesive layer covers the concave surface, and the concave surface is connected to the compressor through the heat-conducting adhesive layer.

[0018] Optionally, the main body is an arc-shaped sheet, and the main body extends along the circumferential direction of the compressor.

[0019] Optionally, the main body has a convex surface spaced from the concave surface;

[0020] Both the water inlet nozzle and the water outlet nozzle are arranged on the convex surface.

[0021] Optionally, the water flow channel extends in a zigzag manner along the length direction or the circumferential direction of the compressor.

[0022] Optionally, the main body includes an arc-shaped main body and two arc-shaped end strips. The arc-shaped main body has a sandwich cavity and two arc-shaped ports communicating with the sandwich cavity;

[0023] The two arc-shaped end strips are respectively arranged at both ends of the arc-shaped main body, and the two arc-shaped end strips respectively close the corresponding arc-shaped ports;

[0024] A plurality of partition ribs are arranged in the arc-shaped main body, and each partition rib divides the sandwich cavity to form a water flow channel extending in a zigzag manner.

[0025] Optionally, the arc-shaped main body is an integrally formed part.

[0026] The second object of the present application is to provide a battery system, including:

[0027] A battery pack;

[0028] A cooling pipeline, the cooling pipeline is connected to the battery pack;

[0029] A cooling unit, the cooling unit has a compressor and a heat exchanger, the heat exchanger has a heat exchange channel, and the cooling pipeline communicates with the heat exchange channel;

[0030] The above-mentioned compressor heating device, both the water inlet nozzle and the water outlet nozzle of the compressor heating device are connected to the cooling pipeline, and the main body is connected to the compressor.

[0031] By adopting the above technical solutions, the present utility model has the following beneficial effects:

[0032] The compressor heating device of the present application can be arranged on the periphery of the compressor. A coolant heated by a battery or a heater can be introduced into the compressor heating device to heat the compressor housing, increase the refrigerant pressure, avoid the phenomenon of oil stratification caused by low temperature, and extend the service life of the compressor.

[0033] The following further describes in detail the specific embodiments of the present utility model with reference to the accompanying drawings. Description of the Drawings

[0034] The accompanying drawings, as a part of this application, are used to provide a further understanding of the present utility model. The schematic embodiments of the present utility model and their descriptions are used to explain the present utility model, but do not constitute an improper limitation to the present utility model. Obviously, the drawings in the following description are only some embodiments. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings. In the drawings:

[0035] Figure 1 The schematic diagram of the cooperation structure between the compressor heating device and the compressor provided by the embodiment of this application is shown;

[0036] Figure 2 The exploded view of the compressor heating device provided by the embodiment of this application is shown;

[0037] Figure 3 The schematic diagram of the connection structure between the cooling pipeline and the compressor heating device in the battery system provided by the embodiment of this application is shown.

[0038] In the figure: 1. Main body part; 11. Arc-shaped main body; 111. Arc-shaped port; 12. Arc-shaped end strip; 2. Water inlet nozzle; 3. Water outlet nozzle; 4. Accommodating space; 5. Compressor; 6. Three-way valve; 7. Cooling pipeline; 71. Switching pipe section; 8. Parallel pipeline; a. Compressor heating device.

[0039] It should be noted that these drawings and text descriptions are not intended to limit the scope of the concept of the present utility model in any way, but to illustrate the concept of the present utility model to those skilled in the art by referring to specific embodiments. Specific Embodiments

[0040] To make the purpose, technical solutions, and advantages of the embodiments of the present utility model clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. The following embodiments are used to illustrate the present utility model, but are not used to limit the scope of the present utility model.

[0041] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model.

[0042] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0043] See Figures 1 to 3 As shown, the embodiment of the present application provides a compressor heating device a, including: a main body member 1, a water inlet nozzle 2, and a water outlet nozzle 3. The main body member 1 encloses a receiving space 4 for accommodating a part of the compressor 5. One surface of the main body member 1 located in the receiving space 4 has a concave surface that fits the compressor 5. A water flow channel is provided inside the main body member 1. The water inlet nozzle 2 is connected to the main body member 1, and the water inlet nozzle 2 communicates with one end of the water flow channel. The water outlet nozzle 3 is connected to the main body member 1, and the water outlet nozzle 3 communicates with the other end of the water flow channel.

[0044] The compressor heating device a of the present application can be arranged on the periphery of the compressor 5, that is, the compressor 5 can pass through the receiving space 4. The compressor heating device a can be connected to the cooling pipeline 7 of the battery pack, so that the coolant heated by the battery or the heater can be introduced into the compressor heating device a to heat the housing of the compressor 5, increase the refrigerant pressure, avoid the oil stratification phenomenon caused by low temperature, and extend the service life of the compressor 5.

[0045] In some possible implementation schemes, the main body member 1 is connected to the compressor 5 in any one or more of the following ways:

[0046] In the first scheme, the main body member 1 is connected to the compressor 5 through a fastener. The fastener can be a bolt, and one end of the bolt passes through the lug on the main body member 1 and is threadedly connected to the corresponding thread groove on the housing of the compressor 5.

[0047] In the second scheme, the main body member 1 is snap-fixed to the compressor 5. Assembly structures that can be snap-fixed to each other can be provided on the main body member 1 and the compressor 5, which is convenient for snap-fixing the two.

[0048] In the third scheme, the main body member 1 is bonded to the compressor 5. The main body member 1 is bonded to the compressor 5 with a colloid. The structure is relatively simple, and the colloid can seal the gap between the main body member 1 and the compressor 5, which is beneficial to heat exchange.

[0049] In some possible implementation schemes, a heat conduction layer is provided between the concave surface and the compressor 5. The heat conduction layer seals the gap between the concave surface and the compressor 5, which is beneficial to heat conduction and improves the heat exchange efficiency.

[0050] The heat-conducting layer may include a heat-conducting adhesive layer that covers the concave surface, and the concave surface is connected to the compressor 5 through the heat-conducting adhesive layer. The setting of the heat-conducting adhesive layer not only realizes the connection between the compressor 5 and the compressor heating device a, but also facilitates heat conduction and improves the heat exchange efficiency.

[0051] In some possible implementation manners, the main body member 1 is an arc-shaped sheet body that extends along the circumferential direction of the compressor 5. The main body member 1 may be annular and sleeved on the compressor 5, or the main body member 1 may be semi-annular and cover the outer surface of the compressor 5.

[0052] In some possible implementation manners, the main body member has a convex surface spaced from the concave surface, and both the water inlet nozzle 2 and the water outlet nozzle 3 are arranged on the convex surface.

[0053] In this implementation manner, the concave surface and the convex surface are two surfaces on both sides of the main body member in the thickness direction. The concave surface is in contact with the compressor 5, while the convex surface faces away from the compressor 5. The water inlet nozzle 2 and the water outlet nozzle 3 are arranged on the convex surface and will not interfere with the compressor 5, and the setting position is more reasonable.

[0054] In some possible implementation manners, the water flow channel extends in a bent manner multiple times along the length direction or the circumferential direction of the compressor 5. The water flow channel has a bent extension structure with a large effective area, which increases the contact area between the water flow and the compressor 5.

[0055] The main body member 1 includes an arc-shaped main body 11 and two arc-shaped end strips 12. The arc-shaped main body 11 has a sandwich cavity and two arc-shaped ports 111 communicating with the sandwich cavity. The two arc-shaped end strips 12 are respectively arranged at both ends of the arc-shaped main body 11, and the two arc-shaped end strips 12 respectively close the corresponding arc-shaped ports 111. The arc-shaped end strips 12 can be welded to the arc-shaped main body 11. A plurality of partition ribs are arranged in the arc-shaped main body 11, and each partition rib divides the sandwich cavity to form a water flow channel that bends multiple times. The structure and production process of the main body member 1 of the heating device in this application can refer to the existing water-cooled plate, the difference being that the main body member 1 in this application is bent, while the ordinary water-cooled plate is flat.

[0056] Optionally, the arc-shaped main body 11 is an integrally formed part, and the main body member 1 can be made by an extrusion process. For example, it can be directly extruded into an integral part by an aluminum extrusion process.

[0057] An embodiment of the present application also provides a battery system, including: a battery pack, a cooling pipeline 7, a cooling unit, and the above-mentioned compressor heating device a. The cooling pipeline 7 is connected to the battery pack. The cooling unit can adopt an air-conditioning unit, which has a compressor 5 and a heat exchanger (evaporator or condenser). The heat exchanger has a heat exchange channel. The cooling pipeline 7 communicates with the heat exchange channel. The compressor heating device a can be connected to the side of the outlet of the cooling pipeline 7 where the battery pack is located. The water inlet nozzle 2 and the water outlet nozzle 3 of the compressor heating device a are both connected to the cooling pipeline 7. The cooling pipeline 7, the battery pack, the heat exchange channel of the heat exchanger, and the water flow channel of the compressor heating device a can form a circulating water path. The main body 1 is connected to the compressor 5.

[0058] It should be noted that the battery system may include a parallel pipeline 8. The cooling pipeline 7 has a switching section 71. The parallel pipeline 8 can be connected in parallel with the switching section 71. The compressor heating device a is provided on the parallel pipeline 8. The upstream pipe sections of the cooling pipeline 7 and the parallel pipeline 8 are connected by a three-way valve 6. The three-way valve 6 can selectively connect the upstream pipe section of the switching section 71 to the switching section 71 or the parallel pipeline 8.

[0059] In a low-temperature environment, when the battery pack is charging or in a driving condition, when the temperature of the battery pack is relatively high, the controller of the battery pack can request the water-cooling unit to refrigerate. The water-cooling unit monitors the ambient temperature / refrigerant pressure through a temperature / pressure sensor to confirm whether the compressor 5 is suitable for operation. If the compressor 5 is not suitable for operation, the compressor 5 stops running, the water pump on the cooling pipeline 7 operates normally, the three-way valve 6 switches to the parallel pipeline 8 to conduct, and the switching section 71 is closed. The battery pack heats the circulating coolant. When the coolant passes through the compressor heating device a, it heats the housing of the compressor 5. When the refrigerant pressure of the compressor 5 rises to a suitable working temperature for the compressor 5, the compressor 5 compresses and refrigerates. At the same time, the three-way valve 6 switches to the switching section 71 to conduct, and the parallel pipeline 8 is closed, that is, if the water-cooling unit determines that the compressor 5 is suitable for operation, the compressor 5 runs, the water pump runs, and the three-way valve 6 switches to the switching section 71 to conduct.

[0060] The above are only preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art of this patent, without departing from the scope of the technical solution of the present invention, can make some changes or modifications using the above-mentioned disclosed technical content to form equivalent embodiments of equivalent changes. However, as long as it does not depart from the content of the technical solution of the present invention, any simple modification, equivalent change, and modification made to the above embodiments according to the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. A compressor heating device, characterized in that, Comprising: A main body member which encloses to form a receiving space for accommodating a part of a compressor. One surface of the main body member located in the receiving space has a concave surface that fits the compressor, and a water flow channel is provided inside the main body member. An inlet nozzle which is connected to the main body member, and the inlet nozzle communicates with one end of the water flow channel. An outlet nozzle which is connected to the main body member, and the outlet nozzle communicates with the other end of the water flow channel.

2. The compressor heating device according to claim 1, characterized in that, The main body member is connected to the compressor in any one or more of the following ways: The main body member is connected to the compressor by fasteners. The main body member is snap-fitted and fixed to the compressor. The main body member is bonded to the compressor.

3. The compressor heating device according to claim 1, characterized in that A heat conduction layer is provided between the concave surface and the compressor.

4. The compressor heating device according to claim 3, wherein The heat conduction layer includes a heat-conducting adhesive layer. The heat-conducting adhesive layer covers the concave surface, and the concave surface is connected to the compressor through the heat-conducting adhesive layer.

5. The compressor heating device according to claim 1, characterized in that, The main body member is an arc-shaped sheet body, and the main body member extends along the circumference of the compressor.

6. The compressor heating device according to claim 1, wherein, The main body member has a convex surface spaced apart from the concave surface. Both the inlet nozzle and the outlet nozzle are provided on the convex surface.

7. The compressor heating device according to claim 1, wherein The water flow channel extends in a zigzag manner along the length direction or the circumferential direction of the compressor.

8. The compressor heating device according to claim 1, characterized in that, The main body member includes an arc-shaped main body and two arc-shaped end strips. The arc-shaped main body has a sandwich cavity and two arc-shaped ports communicating with the sandwich cavity. The two arc-shaped end strips are respectively provided at both ends of the arc-shaped main body, and the two arc-shaped end strips respectively close the corresponding arc-shaped ports. A plurality of partition ribs are provided inside the arc-shaped main body, and each partition rib divides the sandwich cavity to form a water flow channel that bends multiple times.

9. The compressor heating device according to claim 8, characterized in that, The arc-shaped main body is an integrally formed part.

10. A battery system, characterized in that, Comprising: A battery pack; A cooling pipeline which is connected to the battery pack; A cooling unit which has a compressor and a heat exchanger. The heat exchanger has a heat exchange channel, and the cooling pipeline communicates with the heat exchange channel. The compressor heating device according to any one of claims 1-9, wherein both the inlet nozzle and the outlet nozzle of the compressor heating device are connected to the cooling pipeline, and the main body member is connected to the compressor.