Novel viscous material roller dryer
The new design of a sticky material dryer with a punch chain mechanism addresses uneven heating and clogging issues by dispersing blocky materials, enhancing efficiency and durability.
Patent Information
- Application Number
- CN202422383944.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
When the existing new sticky material drum dryer processes lightweight block materials, the breaking effect is poor, the heat is uneven, and the inner wall of the cylinder is prone to adhere to the material, resulting in low production efficiency.
The dispersion mechanism is adopted, including material lifting plate, chain bearing ring and strike chain. The strike chain slides on the chain bearing ring and hits the material through the rotation of the roller, turning the block-like sticky material into bulk material, improving the material filling degree and enhancing heating uniformity, and at the same time hitting the chain to clean the inner wall of the roller.
It improves the drying efficiency and production efficiency of materials, extends the service life of the equipment, and ensures that the inner wall of the drum does not adhere to materials.
Smart Images

Figure CN223106569U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drum dryers, in particular to a novel drum dryer for sticky materials. Background Art
[0002] Sticky materials refer to those materials that are sticky and difficult to flow, such as wet feathers, Chinese medicine residues, lotus root powder, grease, etc. When processing such materials, the problem of material bridging and blockage often occurs, which affects production efficiency and product quality. Therefore, a new type of sticky material drum dryer is needed to dry these sticky materials;
[0003] The existing new type of sticky material drum dryer uses the rotation of the drum to use the gravity of the falling material and the impact of the drum to break it up, and at the same time dries these materials through the heating component;
[0004] The existing new type of sticky material drum dryer uses the rotation of the drum to use the gravity of the material's own fall and the impact of the drum to break it up. For lighter block materials, the breaking effect is poor, the heating is uneven, the drying effect is poor, and the inner wall of the drum needs to be cleaned regularly, and the efficiency is low. For this reason, we propose a new type of sticky material drum dryer. Utility Model Content
[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide a new type of drum dryer for sticky materials. Through the breaking mechanism, the drum is rotated to hit the chain to slide on the chain ring and hit the material, so that the blocky sticky material is converted into bulk material, the material filling degree is improved, the heating is more uniform and the drying efficiency is improved. The hitting chain can also prevent the material from sticking to the inner wall of the drum, thereby better improving the production efficiency and service life of the dryer, and can effectively solve the problems in the background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a novel viscous material drum dryer, comprising a support table, the upper surface of which is rotatably connected to a drum, and also comprising a scattering mechanism;
[0007] The breaking mechanism includes a lifting plate, a chain ring and a striking chain, wherein the chain rings are fixedly connected to the inner surface of the drum, and a lifting plate is arranged between two laterally adjacent chain rings, and the lifting plates are fixedly connected to the inner surface of the drum, and two laterally adjacent chain rings are slidably connected with evenly distributed striking chains. Through the breaking mechanism, the drum rotates and the striking chain slides on the chain ring and strikes the material, so that the block-like sticky material is turned into bulk material, the material filling degree is improved, the heating is more evenly improved, and the drying efficiency is improved. The striking chain can also prevent the material from sticking to the inner wall of the drum, thereby better improving the production efficiency and service life of the dryer.
[0008] Further, a driven gear ring is fixedly connected to the middle of the outer surface of the drum, a motor is fixedly connected to the middle of the upper surface of the support table, a driving gear is fixedly connected to the left side of the output shaft of the motor, the driving gear is meshed with the driven gear ring, and the input end of the motor is electrically connected to the output end of an external single-chip microcomputer to provide driving force to rotate the drum.
[0009] Further, symmetrically distributed rotating rings are fixedly connected to the outer surface of the drum, and evenly distributed rotating cylinders are rotatably connected to the upper surface of the support table. The rotating rings are in contact with two longitudinally adjacent rotating cylinders respectively, which helps to reduce friction.
[0010] Further, a feed inlet is fixedly connected to the right side of the upper surface of the support table. The feed inlet is communicated with the right side of the drum, and evenly distributed feed guiding plates are fixedly connected to the right inner surface of the drum to allow materials to enter.
[0011] Further, a burner is fixedly connected to the right side of the upper surface of the support table. The output end of the burner is communicated with the right surface of the feed inlet, and the input end of the burner is electrically connected to the output end of an external single-chip microcomputer to heat and dry the materials.
[0012] Further, a discharge outlet is fixedly connected to the left side of the upper surface of the support table. An air outlet is formed on the upper surface of the discharge outlet. The discharge outlet is communicated with the left side of the drum, and evenly distributed discharge guiding plates are fixedly connected to the left inner surface of the drum to discharge the processed materials.
[0013] Further, evenly distributed brackets are fixedly connected to the lower surface of the support table, and supporting feet are fixedly connected to the lower surfaces of the brackets to support the workbench.
[0014] Compared with the prior art, the beneficial effects of the present utility model are as follows: The novel viscous material drum dryer has the following advantages:
[0015] Through the dispersing mechanism, the drum rotates to strike the chain, and the chain slides on the chain carrier ring and strikes the materials, so that the massive viscous materials become bulk materials, improving the material filling degree, making the heating more uniform, improving the drying efficiency, and the striking chain can also prevent the inner wall of the drum from sticking to materials, better improving the production efficiency and service life of the dryer. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a schematic structural diagram of the dispersing mechanism of the present utility model;
[0018] Figure 3 is an enlarged structural diagram of part A of the present utility model.
[0019] In the figure: 1 is a support platform, 2 is a bracket, 3 is a foot, 4 is a rotary drum, 5 is a rotary ring, 6 is a motor, 7 is a driving gear, 8 is a discharge port, 9 is an air outlet, 10 is a roller, 11 is a driven gear ring, 12 is a feed inlet, 13 is a burner, 14 is a discharge guiding plate, 15 is a dispersing mechanism, 151 is a material lifting plate, 152 is a chain supporting ring, 153 is a striking chain, 16 is a feed guiding plate. Specific embodiments
[0020] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
[0021] Please refer to Figures 1-3 , this embodiment provides a technical solution: a new type of viscous material drum dryer, including a support platform 1. The upper surface of the support platform 1 is rotatably connected with a roller 10. The middle part of the outer surface of the roller 10 is fixedly connected with a driven gear ring 11. The middle part of the upper surface of the support platform 1 is fixedly connected with a motor 6. The left side of the output shaft of the motor 6 is fixedly connected with a driving gear 7. The driving gear 7 is meshed with the driven gear ring 11. The input end of the motor 6 is electrically connected to the output end of an external single-chip microcomputer. When the motor 6 is started, the output shaft of the motor 6 rotates to drive the driving gear 7 to rotate, driving the driven gear ring 11 to rotate, so that the roller 10 rotates. The outer surface of the roller 10 is fixedly connected with symmetrically distributed rotary rings 5. The upper surface of the support platform 1 is rotatably connected with evenly distributed rotary drums 4. The rotary rings 5 are in contact with two longitudinally adjacent rotary drums 4. The right side of the upper surface of the support platform 1 is fixedly connected with a feed inlet 12. The feed inlet 12 is communicated with the right side of the roller 10. The inner right surface of the roller 10 is fixedly connected with evenly distributed feed guiding plates 16. The viscous material is put into the feed inlet 12, and the viscous material is guided by the feed guiding plates 16 into the interior of the roller 10. The right side of the upper surface of the support platform 1 is fixedly connected with a burner 13. The output end of the burner 13 is communicated with the right surface of the feed inlet 12. The input end of the burner 13 is electrically connected to the output end of an external single-chip microcomputer. When the burner 8 is started, the burner 8 outputs heat and inputs it into the interior of the roller 10 through the feed inlet 12. The left side of the upper surface of the support platform 1 is fixedly connected with a discharge port 8. The upper surface of the discharge port 8 is provided with an air outlet 9. The discharge port 8 is communicated with the left side of the roller 10. The inner left surface of the roller 10 is fixedly connected with evenly distributed discharge guiding plates 14. The material continues to move to the left. Finally, the dried viscous material is discharged from below the discharge port 8 under the guidance of the discharge guiding plates 14. The lower surface of the support platform 1 is fixedly connected with evenly distributed brackets 2. The lower surfaces of the brackets 2 are all fixedly connected with feet 3. It also includes a dispersing mechanism 15;
[0022] Scattering mechanism 15: It includes material lifting plates 151, chain carrier rings 152 and striking chains 153. The chain carrier rings 152 are all fixedly connected to the inner surface of the drum 10. Material lifting plates 151 are arranged between two horizontally adjacent chain carrier rings 152. The material lifting plates 151 are all fixedly connected to the inner surface of the drum 10. Uniformly distributed striking chains 153 are slidably connected between two horizontally adjacent chain carrier rings 152. The rotation of the drum 10 drives the rotation of the chain carrier rings 152, driving the movement of the striking chains 153, striking the viscous material and scraping the material adhering to the inner wall of the drum 10 at the same time. Meanwhile, the heat input by the burner heats and dries the viscous material.
[0023] The working principle of a new type of viscous material drum dryer provided by the present utility model is as follows: When using this new type of viscous material drum dryer to dry viscous materials, control the external single-chip microcomputer, start the motor 6 and the burner 8. When the motor 6 starts, the output shaft of the motor 6 rotates to drive the driving gear 7 to rotate, driving the driven gear ring 11 to rotate, causing the drum 10 to rotate. When the burner 8 starts, the burner 8 outputs heat, which is input into the interior of the drum 10 through the feed inlet 12. At this time, the viscous material is put into the feed inlet 12. The viscous material is guided into the interior of the drum 10 through the feed guiding plate 16. The rotation of the drum 10 drives the rotation of the chain carrier rings 152, driving the movement of the striking chains 153, striking the viscous material and scraping the material adhering to the inner wall of the drum 10 at the same time. Meanwhile, the heat input by the burner heats and dries the viscous material. Due to a certain angle between the drum 10 and the horizontal ground, the material continues to move to the left. Finally, the dried viscous material is discharged from below the discharge outlet 8 under the guidance of the discharge guiding plate 14.
[0024] It should be noted that in the above embodiments, the motor 6 selected is the MZ751N2 servo motor, and the burner 13 selected is the DS410M / BLU. The external single-chip microcomputer controls the operation of the motor 6 and the burner 13 using the commonly used methods in the prior art.
[0025] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. Any equivalent structural or equivalent process transformation made by using the specification and drawings of the present utility model, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present utility model.
Claims
1. A new type of sticky material drum dryer, comprising a support table (1), the upper surface of the support table (1) is rotatably connected to a drum (10), and it is characterized in that: It further includes a dispersing mechanism (15); Dispersing mechanism (15): It includes material lifting plates (151), chain carrier rings (152) and striking chains (153). The chain carrier rings (152) are all fixedly connected to the inner surface of the drum (10). Material lifting plates (151) are provided between two horizontally adjacent chain carrier rings (152). The material lifting plates (151) are all fixedly connected to the inner surface of the drum (10). A uniformly distributed striking chain (153) is slidably connected between two horizontally adjacent chain carrier rings (152).
2. The novel sticky material drum dryer according to claim 1, wherein: A driven gear ring (11) is fixedly connected to the middle of the outer surface of the drum (10). A motor (6) is fixedly connected to the middle of the upper surface of the support table (1). A driving gear (7) is fixedly connected to the left side of the output shaft of the motor (6). The driving gear (7) is meshed with the driven gear ring (11). The input end of the motor (6) is electrically connected to the output end of an external single-chip microcomputer.
3. A new type of sticky material drum dryer according to claim 1, characterized in that: Symmetrically distributed rotating rings (5) are fixedly connected to the outer surface of the drum (10). Rotating cylinders (4) evenly distributed are rotatably connected to the upper surface of the support table (1). The rotating rings (5) are in contact with two longitudinally adjacent rotating cylinders (4).
4. A novel sticky material drum dryer according to claim 1, characterized in that: A feed inlet (12) is fixedly connected to the right side of the upper surface of the support table (1). The feed inlet (12) is communicated with the right side of the drum (10). Uniformly distributed feed guiding plates (16) are fixedly connected to the right inner surface of the drum (10).
5. The novel sticky material drum dryer according to claim 4, characterized in that: A burner (13) is fixedly connected to the right side of the upper surface of the support table (1). The output end of the burner (13) is communicated with the right surface of the feed inlet (12). The input end of the burner (13) is electrically connected to the output end of an external single-chip microcomputer.
6. A novel sticky material drum dryer according to claim 1, characterized in that: A discharge outlet (8) is fixedly connected to the left side of the upper surface of the support table (1). An air outlet (9) is formed in the upper surface of the discharge outlet (8). The discharge outlet (8) is communicated with the left side of the drum (10). Uniformly distributed discharge guiding plates (14) are fixedly connected to the left inner surface of the drum (10).
7. A novel sticky material drum dryer according to claim 1, characterized in that: Uniformly distributed brackets (2) are fixedly connected to the lower surface of the support table (1). Support feet (3) are fixedly connected to the lower surfaces of the brackets (2).