Discharging and transferring device of smelting furnace for spheroidizing core-spun yarn production
The ballized wire production furnace discharge transfer system addresses capacity and transfer inefficiencies by integrating interconnected storage bins and motorized components, enhancing operational efficiency and stability.
Patent Information
- Application Number
- CN202422107139.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-08-29
AI Technical Summary
The capacity of the existing smelting furnace discharge transfer device for the production of spherical core-encapsulated wire is small and cannot effectively support the discharge demand of the smelting furnace, resulting in insufficient practicality of the device.
A feeding transfer device including a base plate, a storage box, a rotating disk, a bevel gear and a walking mechanism is designed. The connecting of multiple storage boxes is achieved through the meshing transmission of the bevel gear, and combined with the electric telescopic rod to drive the lifting plate of the walking wheel, the load carrying capacity and movement stability of the device are improved.
The communication of multiple storage tanks is achieved, the overall load-bearing capacity and movement stability of the device are improved, and the practicality and reliability of the device are improved.
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Figure CN223106669U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of discharging spheroidized cored wires, in particular to a discharging transfer device of a smelting furnace for producing spheroidized cored wires. Background Art
[0002] The production of spheroidized cored wire usually requires the use of a melting furnace. The main function of the melting furnace is to heat the raw materials to a sufficiently high temperature to melt them and keep them within a certain temperature range for the subsequent spheroidization and core-coating processes. In order to facilitate the discharge of the melting furnace, a melting furnace discharge transfer device for the production of spheroidized cored wire is required.
[0003] After searching, the Chinese patent announcement number is: CN215638762U, which discloses a smelting furnace discharge device for spheroidized cored wire production, including a accommodating mechanism and a moving mechanism, the accommodating mechanism is connected to the moving mechanism, the moving mechanism includes a driving assembly and two parallel slide rails, the accommodating mechanism is connected to the side of the slide rail away from the ground, the driving assembly is connected to the slide rail, the accommodating mechanism is connected to the driving assembly, and the driving assembly drives the accommodating mechanism to move along the length direction of the slide rail. This application has the effect of improving the safety of staff operation, but in the actual use of the device, it carries materials separately through multiple storage boxes, but the capacity of a single transfer device is still small, and it needs to be discharged separately, which is not enough to support the discharge of the smelting furnace, thereby reducing the practicality of the device. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides a discharging transfer device of a smelting furnace for producing spheroidized cored wire, aiming to improve the problem of small capacity of the transfer device in the prior art.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a discharging and transferring device of a smelting furnace for producing spheroidized cored wire, comprising a bottom plate, a conduit is fixedly connected to the inner side of the bottom plate, a plurality of support plates are arranged around the top of the bottom plate, a storage box is fixedly connected to the top of the support plate, a connecting pipe is connected to the bottom of the storage box, the bottom of the connecting pipe passes through the bottom plate and is connected to the conduit, a rotating disk is rotatably connected to the bottom of the inner side of the storage box, the bottom of the rotating disk passes through the storage box and is fixedly connected to a first bevel gear, a rotating shaft is rotatably connected to the rear side of the front support plate, a second bevel gear is fixedly connected to the rear side of the rotating shaft, the second bevel gear is meshed with the first bevel gear, and a walking mechanism is arranged on the inner side of the bottom plate.
[0006] As a further description of the above technical solution:
[0007] The walking mechanism includes two U-shaped plates which are respectively and fixedly connected to the front and rear sides of the inner wall top of the bottom plate. On the left and right sides of the inner wall of each U-shaped plate, there is a rotatable rod rotatably connected. On the outer side of the rotatable rod, there is a lifting plate rotatably connected. On the adjacent side of the two lifting plates, there is an electric telescopic rod fixedly connected. On the outer side of the lifting plate, there is a rotating plate rotatably connected. The two rotating plates are respectively rotatably connected to the left and right sides of the inner wall of the bottom plate. Around the bottom of the two lifting plates, there are walking wheels rotatably connected.
[0008] As a further description of the above technical solution:
[0009] On the left side of the top of the bottom plate, there is a controller fixedly connected. The controller is electrically connected to the electric telescopic rod.
[0010] As a further description of the above technical solution:
[0011] On the outer side of the controller, there is a housing fixedly connected. On the outer side of the housing, there is a protective cover rotatably connected.
[0012] As a further description of the above technical solution:
[0013] On the front and rear sides of the right end of the storage box, there are connecting plates fixedly connected. On the front and rear sides of the left end of the storage box, there are connecting grooves opened. The connecting plates are engaged with the connecting grooves. On the left and right sides of the support plate, there are brackets fixedly connected.
[0014] As a further description of the above technical solution:
[0015] On the front side of the front support plate, there is a knob rotatably connected. The outer side of the knob penetrates through the support plate and is fixedly connected to the rotating shaft.
[0016] As a further description of the above technical solution:
[0017] On the front and rear sides of the top of the outer wall of the storage box, there are handles fixedly connected. On the outer side of each handle, there is a cushion fixedly connected. On the front and rear sides of the bottom of the outer wall of the storage box, there are positioning blocks fixedly connected. On the outer side of each positioning block, there is a positioning hole opened.
[0018] As a further description of the above technical solution:
[0019] On the top of the storage box, there is a movable door. On the front and rear sides of the top of the movable door, there are hinges fixedly connected. The movable door is rotatably connected to the storage box through the hinges.
[0020] The present utility model has the following beneficial effects:
[0021] 1. In the present utility model, by rotating the rotating shaft and the second bevel gear thereon, the first bevel gear and the rotating disk can be driven to rotate through meshing transmission. When the holes on the rotating disk intersect with the holes at the bottom of the storage box, the materials therein can be fed into the conduit through the connecting pipe. And through the connection between the conduit and multiple connecting pipes, multiple storage boxes can be connected, and multiple storage boxes can be fixed and connected to improve their overall load-bearing capacity, thereby enhancing the practicability of the device.
[0022] 2. In the present utility model, by starting the electric telescopic rod, the rotating rod can be driven to rotate. Rotating the rotating rod can drive the lifting plate to move up and down through the rotating plate, so that the lifting plate and the walking wheels thereon can extend out of or retract into the bottom plate, which is convenient for the movement of the device and does not affect its stability during material receiving, thereby improving the reliability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 is a perspective view of a melting furnace discharging and transferring device for producing spheroidized cored wire proposed by the present utility model;
[0024] Figure 2 is a schematic structural view of the storage box of a melting furnace discharging and transferring device for producing spheroidized cored wire proposed by the present utility model;
[0025] Figure 3 is a schematic view of the walking mechanism of a melting furnace discharging and transferring device for producing spheroidized cored wire proposed by the present utility model.
[0026] LEGEND DESCRIPTION:
[0027] 1. Bottom plate; 2. Walking mechanism; 201. U-shaped plate; 202. Rotating rod; 203. Electric telescopic rod; 204. Lifting plate; 205. Rotating plate; 206. Walking wheels; 3. Support plate; 4. Storage box; 5. Connecting pipe; 6. Rotating disk; 7. First bevel gear; 8. Second bevel gear; 9. Rotating shaft; 10. Connecting plate; 11. Connecting groove; 12. Movable door; 13. Hinge; 14. Handle; 15. Cushion; 16. Positioning block; 17. Positioning hole; 18. Knob; 19. Bracket; 20. Controller; 21. Housing; 22. Protective cover; 23. Conduit. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0029] Reference Figure 1 、 Figure 2 and Figure 3 In one embodiment provided by the present utility model: A discharging and transferring device for a melting furnace in the production of nodularizing cored wire, comprising a bottom plate 1. A conduit 23 is fixedly connected to the inner side of the bottom plate 1. A plurality of support plates 3 are provided around the top of the bottom plate 1. A storage box 4 is fixedly connected to the top of the support plate 3. A connecting pipe 5 communicates with the bottom of the storage box 4. The bottom of the connecting pipe 5 penetrates the bottom plate 1 and is connected to the conduit 23. A rotating disk 6 is rotatably connected to the inner bottom of the storage box 4. The bottom of the rotating disk 6 penetrates the storage box 4 and is fixedly connected to a first bevel gear 7. A rotating shaft 9 is rotatably connected to the rear side of the front support plate 3. A second bevel gear 8 is fixedly connected to the rear side of the rotating shaft 9. The second bevel gear 8 is meshed with the first bevel gear 7. A traveling mechanism 2 is arranged inside the bottom plate 1;
[0030] Specifically, through the meshing of the rotating shaft 9 and the second bevel gear 8 thereon, the first bevel gear 7 and the rotating disk 6 can be driven to rotate together. When the holes on the rotating disk 6 intersect with the holes at the bottom of the storage box 4, the material can be fed into the conduit 23 through the connecting pipe 5. The conduit 23 communicates with a plurality of connecting pipes 5, enabling the plurality of storage boxes 4 to be connected to each other and firmly fixed, so as to improve the overall load-bearing capacity.
[0031] Reference Figure 3 The traveling mechanism 2 includes two U-shaped plates 201, which are respectively fixedly connected to the front and rear sides of the inner top of the bottom plate 1. Rotating rods 202 are rotatably connected to the left and right sides of the inner wall of the U-shaped plate 201. A lifting plate 204 is rotatably connected to the outer side of the rotating rod 202. Electric telescopic rods 203 are fixedly connected to the adjacent sides of the two lifting plates 204. Rotating plates 205 are rotatably connected to the outer sides of the lifting plates 204. The two rotating plates 205 are respectively rotatably connected to the left and right sides of the inner wall of the bottom plate 1. Traveling wheels 206 are rotatably connected to the four surrounding sides of the bottom of the two lifting plates 204;
[0032] Specifically, starting the electric telescopic rod 203 can rotate the rotating rod 202, and the rotating rod 202 can move the lifting plate 204 up and down through the rotating plate 205. Such a design enables the traveling wheels 206 on the lifting plate 204 to extend or retract inside the bottom plate 1, facilitating the movement of the device and maintaining the stability during material receiving.
[0033] Reference Figure 1 、 Figure 2 and Figure 3, a controller 20 is fixedly connected to the left side of the top end of the bottom plate 1, and the controller 20 is electrically connected to the electric telescopic rod 203; an outer shell 21 is fixedly connected to the outside of the controller 20, and a protective cover 22 is rotatably connected to the outside of the outer shell 21; connecting plates 10 are fixedly connected to the front and rear sides of the right end of the material storage box 4, connection grooves 11 are opened on the front and rear sides of the left end of the material storage box 4, the connecting plates 10 are engaged with the connection grooves 11, and brackets 19 are fixedly connected to the left and right sides of the support plate 3;
[0034] Specifically, the controller 20 can control the start and operating power of the electric telescopic rod 203. The protective ability of the controller 20 can be improved through the outer shell 21. By opening and closing the protective cover 22, it can prevent the controller 20 from being accidentally touched when it is not in use. Through the engagement between the connection groove 11 and the connecting plate 10, it is convenient to fix the material storage box 4. The stability of the material storage box 4 installed on the top of the bottom plate 1 can be improved through the bracket 19.
[0035] Refer to Figure 1 and Figure 2 , a knob 18 is rotatably connected to the front side of the front support plate 3, and the outside of the knob 18 penetrates through the support plate 3 and is fixedly connected to the rotating shaft 9; handles 14 are fixedly connected to the front and rear sides of the top end of the outer wall of the material storage box 4, protective pads 15 are fixedly connected to the outside of the plurality of handles 14, positioning blocks 16 are fixedly connected to the front and rear sides of the bottom of the outer wall of the material storage box 4, and positioning holes 17 are opened on the outside of the plurality of positioning blocks 16; a movable door 12 is arranged at the top end of the material storage box 4, hinge joints 13 are fixedly connected to the front and rear sides of the top end of the movable door 12, and the movable door 12 is rotatably connected to the material storage box 4 through the hinge joints 13;
[0036] Specifically, by rotating the knob 18, it is convenient to rotate the rotating shaft 9. Through the handle 14 and the protective pad 15 thereon, it is convenient to carry the material storage box 4 and improve the comfort when holding the handle 14. By installing threaded parts in the positioning holes 17 on the positioning blocks 16, it is convenient to install and fix between the plurality of material storage boxes 4. The movable door 12 can be opened and closed through the hinge joints 13 to facilitate the storage and retrieval of materials in the material storage box 4.
[0037] Working principle: Before using this device, first, through the meshing of the rotating shaft 9 and the second bevel gear 8 thereon, the first bevel gear 7 and the rotating disk 6 are driven to rotate. When the holes on the rotating disk 6 are aligned with the holes at the bottom of the storage bin 4, the material can be sent into the conduit 23 through the connecting pipe 5. The conduit 23 is communicated with a plurality of connecting pipes 5, realizing the connection between multiple storage bins 4. At the same time, they are fixed to enhance the overall bearing capacity, thereby improving the practicability of the device. Moreover, by starting the electric telescopic rod 203, the rotation of the rotating rod 202 can be controlled. The movement of the rotating rod 202 drives the lifting plate 204 to move up and down with the rotating plate 205. This movement enables the traveling wheels 206 on the lifting plate 204 to extend or retract, facilitating the movement of the device without affecting its stability during material receiving, thus improving the reliability of the device.
[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. A discharging and transferring device for a melting furnace used in the production of spheroidized cored wire, including a bottom plate (1), characterized in that: The inner side of the bottom plate (1) is fixedly connected with a conduit (23). A plurality of support plates (3) are arranged around the top end of the bottom plate (1). The top end of the support plate (3) is fixedly connected with a storage bin (4). The bottom of the storage bin (4) is communicated with a connecting pipe (5). The bottom of the connecting pipe (5) penetrates through the bottom plate (1) and is communicated with the conduit (23). The inner bottom of the storage bin (4) is rotatably connected with a rotating disk (6). The bottom of the rotating disk (6) penetrates through the storage bin (4) and is fixedly connected with a first bevel gear (7). The rear side of the front support plate (3) is rotatably connected with a rotating shaft (9). The rear side of the rotating shaft (9) is fixedly connected with a second bevel gear (8). The second bevel gear (8) is meshed with the first bevel gear (7). A traveling mechanism (2) is arranged inside the bottom plate (1).
2. The discharging and transferring device for a spheroidizing cored wire production melting furnace according to claim 1, wherein: The traveling mechanism (2) includes two U-shaped plates (201). The two U-shaped plates (201) are respectively fixedly connected to the front and rear sides of the inner wall top end of the bottom plate (1). The left and right sides of the inner wall of the U-shaped plate (201) are rotatably connected with rotating rods (202). The outer side of the rotating rod (202) is rotatably connected with a lifting plate (204). The adjacent sides of the two lifting plates (204) are fixedly connected with electric telescopic rods (203). The outer side of the lifting plate (204) is rotatably connected with a rotating plate (205). The two rotating plates (205) are respectively rotatably connected to the left and right sides of the inner wall of the bottom plate (1). The four sides of the bottom of the two lifting plates (204) are rotatably connected with traveling wheels (206).
3. The discharging and transfer device for a spheroidizing cored wire production melting furnace according to claim 2, characterized in that: A controller (20) is fixedly connected to the left side of the top end of the bottom plate (1). The controller (20) is electrically connected with the electric telescopic rod (203).
4. A melting furnace discharging and transferring device for producing spheroidized cored wire according to claim 3, characterized in that: The outer side of the controller (20) is fixedly connected with a housing (21). The outer side of the housing (21) is rotatably connected with a protective cover (22).
5. The discharging and transferring device for the melting furnace used in the production of spheroidizing cored wire according to claim 1, characterized in that: The front and rear sides of the right end of the storage bin (4) are fixedly connected with connecting plates (10). The front and rear sides of the left end of the storage bin (4) are respectively provided with connecting grooves (11). The connecting plates (10) are engaged with the connecting grooves (11). The left and right sides of the support plate (3) are fixedly connected with brackets (19).
6. The discharging and transferring device for a melting furnace used in the production of spheroidized cored wire according to claim 1, characterized in that: The front side of the front support plate (3) is rotatably connected with a knob (18). The outer side of the knob (18) penetrates through the support plate (3) and is fixedly connected with the rotating shaft (9).
7. A discharging and transferring device for a melting furnace used in the production of spheroidizing cored wire according to claim 1, characterized in that: The front and rear sides of the top end of the outer wall of the storage bin (4) are fixedly connected with handles (14). The outer sides of the plurality of handles (14) are fixedly connected with cushion pads (15). The front and rear sides of the bottom end of the outer wall of the storage bin (4) are fixedly connected with positioning blocks (16). The outer sides of the plurality of positioning blocks (16) are respectively provided with positioning holes (17).
8. The discharging and transferring device for the melting furnace used in the production of spheroidizing cored wire according to claim 1, characterized in that: An activity door (12) is arranged at the top end of the storage bin (4). The front and rear sides of the top end of the activity door (12) are fixedly connected with hinges (13). The activity door (12) is rotatably connected with the storage bin (4) through the hinges (13).