Test tool for rotation angle measurement data acquisition
The test fixture design stabilizes encoder installation on electric motors by aligning it with the motor shaft using a sliding mechanism and screw-driven system, enhancing precision and reducing measurement errors.
Patent Information
- Application Number
- CN202422388235.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-29
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-29
AI Technical Summary
In the prior art, the encoder is unstable, resulting in errors in the rotation angle measurement data and difficulty in installation, which affects the testing work efficiency.
A test tool is designed to install the fixed bracket through limiting components and bolts to ensure that the encoder is installed coaxially with the rotation angle motor, and a clamping plate and slider guide structure is used to achieve accurate installation of the encoder.
It improves the accuracy of rotation angle measurement data, simplifies the encoder installation process, and improves the efficiency of testing work.
Smart Images

Figure CN223106941U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of test for collecting rotation angle measurement data, and particularly relates to a test tool for collecting rotation angle measurement data. Background Art
[0002] An encoder is a high-precision sensor for measuring rotation angles. The encoder is used for collecting output data of rotation angles, analyzing data, and measuring the precision of similar rotation angle sensors, with a resolution of up to 0.022°. However, in the current technology, when measuring the rotation angle data of a motor through an encoder, the installation method of the encoder needs to be improved. For example, the encoder is installed on a bracket through bolts and then installed with a rotating angle motor by using a coupling. Since there are pores between the bolts and the screw holes, the installation stability of the encoder is poor, and the measured rotation angle data has errors. Secondly, the installation space between the encoder and the rotating angle motor is limited, it is difficult to install with bolts, and the assembly method of replacing and disassembling the encoder has a long time limit, which is not conducive to the efficient progress of the test work.
[0003] For example, the publication (announcement) number: CN203688220 discloses a reducer test device, which includes a support platform and a servo motor, an input end rotary encoder, and an output end angle encoder arranged on the support platform. The servo motor provides power for the reducer to be tested. The input end rotary encoder is connected to the input end of the reducer to be tested, and the output end of the reducer to be tested is connected to the output end angle encoder. The precision of the output end angle encoder is ±1 arc second, and the precision of the input end rotary encoder is not greater than ±n arc seconds, where n is the minimum reduction ratio of the reducer to be tested.
[0004] Therefore, it is necessary to provide a test tool for collecting rotation angle measurement data. Summary of the Utility Model
[0005] Aiming at the problems existing in the above-mentioned prior art, the utility model provides a test tool for collecting rotation angle measurement data, aiming to solve the above-mentioned technical problems.
[0006] To achieve the above object, the utility model is realized through the following technical solutions: A test tooling for collecting rotation angle measurement data, characterized in that it includes a test platform, a rotation angle motor arranged on the test platform, and the test platform on one side of the rotation angle motor is set as a fixed bracket. The fixed bracket is positioned by a limit component and installed on the test platform through bolts. An installation hole one coaxial with the rotation angle motor is opened on one side of the fixed bracket. A clamping plate one is fixedly installed on one side of the bottom of the installation hole one. A clamping plate two is slidably arranged on the upper part of the installation hole one. A raised block is arranged on the top of the clamping plate two. A through hole one is opened inside the raised block. A bearing is arranged inside the through hole one. A support plate one is arranged on the upper part of the raised block. The support plate one is fixedly installed with the fixed bracket. A screw rod one is installed by bolts in the middle of the support plate one. The bottom end of the screw rod one passes through the support plate one and is fixedly installed with the bearing. A rotation handle is fixedly installed at the top end of the screw rod one. Sliding plates one are symmetrically arranged on both sides of the clamping plate one. Sliders are arranged on the surfaces of the two sliding plates one away from each other. The sliders are slidably installed in the limit sliding rails. The limit sliding rails are fixedly installed with the fixed bracket.
[0007] Preferably, the limit component includes a limit clamping block. A limit notch is circumferentially opened at the bottom of the fixed bracket. A limit clamping block is arranged at the bottom position of the test platform where the limit notch is located. The limit clamping block is installed in a clamping manner with the limit notch.
[0008] Preferably, rib plates are evenly arranged between the bottom of the clamping plate one and the fixed bracket.
[0009] Preferably, a plug-in slot is opened on the end face where the clamping plate one and the clamping plate two are butt-joint installed. A fixed convex block is arranged on the end face where the clamping plate two and the clamping plate one are butt-joint installed. The fixed convex block and the plug-in slot are installed in a limiting manner to reinforce the installation after the clamping plate one and the clamping plate two are butt-joint installed.
[0010] Preferably, the cross-sectional structure of the limit sliding rail is a "T" - shaped structure. The structure of the slider is matched with that of the limit sliding rail. The cross-sectional structure of the slider is a "T" - shaped structure.
[0011] Preferably, an encoder is tightly installed between the clamping plate one and the clamping plate two. The output end of the rotation angle motor is fixedly installed with the input end of the encoder through a coupling.
[0012] In summary, the present utility model provides a test fixture for collecting rotation angle measurement data. A bearing is arranged inside the first through hole. A support plate one is arranged on the fixed bracket at the upper part of the second clamping plate. A first screw is threadedly installed on the support plate one. The bottom end of the first screw passes through the support plate one and is fixedly installed with the bearing. The top end of the first screw is fixedly installed with a rotation handle. By turning the rotation handle, the second clamping plate is pushed downward to cooperate with the first clamping plate to clamp and install the encoder, so as to ensure that the encoder is aligned with the first installation hole and fixedly installed on the fixed bracket, and is fixedly installed with the output end of the rotation angle motor through a coupling, so as to achieve precise installation structure and accurate setting of rotation angle measurement data;
[0013] To achieve precise sliding of the second clamping plate during downward movement and clamping, a first sliding plate is symmetrically arranged on both sides of the first clamping plate. Sliding blocks are arranged on the surfaces of the two first sliding plates away from each other. The sliding blocks are slidably installed in the limit sliding rails. The limit sliding rails are fixedly installed with the fixed bracket. Through the sliding and guiding action of the sliding blocks and the limit sliding rails, the docking and clamping cooperation between the first clamping plate and the second clamping plate is realized, and the precise installation of the encoder structure is achieved, so as to ensure that the encoder and the rotation angle motor are on the same axis, and improve the accuracy of rotation angle measurement data. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 is a schematic structural diagram of the test fixture for collecting rotation angle measurement data of the present utility model;
[0015] Figure 2 is a schematic structural analysis diagram of the rotation angle motor of the present utility model installed on the fixed bracket;
[0016] Figure 3 is a schematic structural diagram of the first screw pushing the first clamping plate downward of the present utility model;
[0017] Figure 4 is a schematic sliding installation structure diagram of the sliding block and the limit sliding rail of the present utility model;
[0018] Figure 5 is of the present utility model Figure 2 structural analysis diagram of the plug-in installation of the plug-in slot at A and the fixed convex block in;
[0019] In the figure: test platform 1, rotation angle motor 2, fixed bracket 3, limit component 4, first installation hole 5, first clamping plate 6, second clamping plate 7, raised block 11, first through hole 12, bearing 13, support plate one 14, first screw 15, rotation handle 16, first sliding plate 17, sliding block 21, limit sliding rail 22, limit clamping block 23, limit notch 24, rib plate 25, plug-in slot 26, fixed convex block 27, encoder 31. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0020] The following further describes the present utility model in conjunction with the accompanying drawings.
[0021] As Figures 1 to 5 shown:
[0022] The present utility model is a test tooling for collecting rotation angle measurement data, including a test platform 1, a rotation angle motor 2 arranged on the test platform 1. The test platform 1 on one side of the rotation angle motor 2 is set as a fixed bracket 3. The fixed bracket 3 is positioned by a limit component 4 and installed on the test platform 1 through bolts. An installation hole one 5 coaxial with the rotation angle motor 2 is opened on one side of the fixed bracket 3. A clamping plate one 6 is fixedly installed on one side of the bottom of the installation hole one 5. A clamping plate two 7 is slidably arranged on the upper part of the installation hole one 5. A raised block 11 is arranged on the top of the clamping plate two 7. A through hole one 12 is opened inside the raised block 11. A bearing 13 is arranged inside the through hole one 12. A support plate one 14 is arranged on the upper part of the raised block 11. The support plate one 14 is fixedly installed with the fixed bracket 3. A screw rod one 15 is installed by bolts in the middle of the support plate one 14. The bottom end of the screw rod one 15 passes through the support plate one 14 and is fixedly installed with the bearing 13. A rotation handle 16 is fixedly installed at the top end of the screw rod one 15. Slide plates one 17 are symmetrically arranged on both sides of the clamping plate one 6. Sliders 21 are arranged on the surfaces of the two slide plates one 17 away from each other. The sliders 21 are slidably installed in the limit slide rails 22. The limit slide rails 22 are fixedly installed with the fixed bracket 3.
[0023] To solve the technical problems existing in the prior art, the structure adopted in this patent is as follows: A rotation angle motor 2 for testing the rotation angle is arranged on one side of the test platform 1, and a fixed bracket 3 is arranged on the other side. After the fixed bracket 3 is positioned and installed by the limit component 4, the fixed bracket 3 is installed on the test platform 1 through bolts to ensure that the installation hole one 5 opened on the fixed bracket 3 is coaxial with the rotation angle motor 2, improving the accuracy of the encoder angle measurement data; The bottom of the installation hole one 5 is set as the clamping plate one 6, and the clamping plate one 6 is fixedly installed on the fixed bracket 3 to ensure that the encoder 31 can be quickly positioned and installed coaxially with the rotation angle motor 2. The upper part of the installation hole one 5 is set as the clamping plate two 7. A raised block 11 is arranged on the top of the clamping plate two 7. A through hole one 12 is opened inside the raised block 11. A bearing 13 is arranged inside the through hole one 12. A support plate one 14 is arranged on the fixed bracket 3 above the clamping plate two 7. A screw rod one 15 is installed by threads on the support plate one 14. The bottom end of the screw rod one 15 passes through the support plate one 14 and is fixedly installed with the bearing 13. A rotation handle 16 is fixedly installed at the top end of the screw rod one 15. By turning the rotation handle 16, the clamping plate two 7 is pushed downward to cooperate with the clamping plate one 6 to clamp and install the encoder 31, ensuring that the encoder 31 is aligned with the installation hole one 5 and fixedly installed on the fixed bracket 3, and fixedly installed with the output end of the rotation angle motor 2 through a coupling, so as to achieve precise installation structure and precise setting of the rotation angle measurement data;
[0024] To achieve precise sliding of the second clamping plate 7 during downward clamping and guiding, a first sliding plate 17 is symmetrically arranged on both sides of the first clamping plate 6. On the surface of one side where the two first sliding plates 17 are away from each other, a slider 21 is provided. The slider 21 is slidably installed in the limit slide rail 22, and the limit slide rail 22 is fixedly installed with the fixed bracket 3. Through the sliding and guiding action of the slider 21 and the limit slide rail 22, the butt joint and clamping cooperation between the first clamping plate 6 and the second clamping plate 7 are realized, and the precise installation of the encoder 31 structure is achieved, so as to ensure that the encoder 31 and the rotation angle motor 2 are on the same axis, thereby improving the accuracy of the rotation angle measurement data.
[0025] In at least one embodiment, in order to achieve the positioning and installation of the fixed bracket 3 and make the first mounting hole 5 on the fixed bracket 3 coaxial with the rotation angle motor 2, the adopted structure is as follows: The limiting component 4 includes a limiting block 23. A limiting notch 24 is circumferentially opened at the bottom of the fixed bracket 3. A limiting block 23 is arranged at the bottom position of the test platform 1 corresponding to the limiting notch 24. The limiting block 23 is installed in the limiting notch 24 in a clamping manner to ensure the positioning and installation of the position of the fixed bracket 3, and then it is fixedly installed on the test platform 1 through bolts, realizing the coaxial setting of the first mounting hole 5 and the rotation angle motor 2.
[0026] In at least one embodiment, in order to strengthen the installation between the first clamping plate 6 and the fixed bracket 3, the adopted structure is as follows: A rib plate 25 is evenly arranged between the bottom of the first clamping plate 6 and the fixed bracket 3 to enhance the supporting strength of the first clamping plate 6 during use.
[0027] In at least one embodiment, in order to accurately and stably clamp and install the encoder 31 at the butt joint position between the first clamping plate 6 and the second clamping plate 7, the adopted structure is as follows: A plug-in slot 26 is opened at the end face where the first clamping plate 6 and the second clamping plate 7 are butt-joint installed. A fixed convex block 27 is arranged at the end face where the second clamping plate 7 and the first clamping plate 6 are butt-joint installed. Through the limiting installation of the fixed convex block 27 and the plug-in slot 26, the butt-joint installation between the first clamping plate 6 and the second clamping plate 7 is strengthened and installed.
[0028] In at least one embodiment, in order to increase the guiding stability of the downward clamping of the second clamping plate 7, the adopted structure is as follows: The cross-sectional structure of the limit slide rail 22 is a "T" - shaped structure. The structure of the slider 21 is matched with that of the limit slide rail 22, and the cross-sectional structure of the slider 21 is a "T" - shaped structure. Through the setting of the "T" - shaped structure, the stable sliding of the slider 21 inside the limit slide rail 22 is realized, so as to stably clamp and fix the encoder 31 between the first clamping plate 6 and the second clamping plate 7, ensuring the accuracy of the rotation angle measurement data.
[0029] In at least one embodiment, an encoder 31 is tightly installed between the first clamping plate 6 and the second clamping plate 7, and the output end of the rotation angle motor 2 is fixedly installed with the input end of the encoder 31 through a coupling.
[0030] The embodiments in the present utility model are only used to illustrate the present utility model and do not constitute a limitation on the scope of the claims. Other substantially equivalent alternatives that can be conceived by those skilled in the art are all within the protection scope of the present utility model.
Claims
1. A test tool for collecting rotation angle measurement data, characterized in that It includes a test platform (1), a rotation angle motor (2) arranged on the test platform (1). On one side of the rotation angle motor (2), the test platform (1) is provided with a fixed bracket (3). The fixed bracket (3) is positioned by a limit component (4) and installed on the test platform (1) through bolts. On one side of the fixed bracket (3), a first mounting hole (5) coaxial with the rotation angle motor (2) is opened. On one side of the bottom of the first mounting hole (5), a first clamping plate (6) is fixedly installed. A second clamping plate (7) is slidably arranged in the upper part of the first mounting hole (5). On the top of the second clamping plate (7), a raised block (11) is provided. Inside the raised block (11), a first through hole (12) is opened. Inside the first through hole (12), a bearing (13) is arranged. On the upper part of the raised block (11), a first support plate (14) is provided. The first support plate (14) is fixedly installed with the fixed bracket (3). In the middle of the first support plate (14), a first screw rod (15) is installed by bolts. The bottom end of the first screw rod (15) passes through the first support plate (14) and is fixedly installed with the bearing (13). The top end of the first screw rod (15) is fixedly installed with a rotation handle (16). On both sides of the first clamping plate (6), first sliding plates (17) are symmetrically arranged. On the surfaces of the two first sliding plates (17) away from each other, sliding blocks (21) are provided. The sliding blocks (21) are slidably installed in the limit sliding rails (22). The limit sliding rails (22) are fixedly installed with the fixed bracket (3).
2. The test tooling for rotational angle measurement data acquisition according to claim 1, wherein The limit component (4) includes a limit clamping block (23). A limit notch (24) is circumferentially opened at the bottom of the fixed bracket (3). A limit clamping block (23) is arranged at the bottom position of the test platform (1) corresponding to the limit notch (24). The limit clamping block (23) is installed in a clamping manner with the limit notch (24).
3. A test tool for collecting rotation angle measurement data according to claim 1, characterized in that, Between the bottom of the first clamping plate (6) and the fixed bracket (3), rib plates (25) are evenly arranged.
4. A test tool for collecting rotation angle measurement data according to claim 1, characterized in that, On the end face where the first clamping plate (6) and the second clamping plate (7) are butt - installed, a plug - in slot (26) is opened. On the end face where the second clamping plate (7) and the first clamping plate (6) are butt - installed, a fixed convex block (27) is provided. Through the limit installation of the fixed convex block (27) and the plug - in slot (26), the butt - installation of the first clamping plate (6) and the second clamping plate (7) is strengthened and installed.
5. The test tooling for rotational angle measurement data acquisition according to claim 1, wherein, The cross - sectional structure of the limit sliding rail (22) is a "T" - shaped structure. The structure of the sliding block (21) is matched with that of the limit sliding rail (22). The cross - sectional structure of the sliding block (21) is a "T" - shaped structure.
6. The test tooling for rotational angle measurement data acquisition according to claim 1, wherein An encoder (31) is tightly installed between the first clamping plate (6) and the second clamping plate (7). The output end of the rotation angle motor (2) is fixedly installed with the input end of the encoder (31) through a coupling.
Citation Information
Patent Citations
Speed reducer testing equipment
CN203688220U