Mounting structure for solar silicon wafer counting system
The integration of a sliding mechanism in solar silicon wafer counting systems with packaging machines addresses space inefficiency and operational hindrance by enabling easy insertion and removal, enhancing operational efficiency and reducing counting errors.
Patent Information
- Application Number
- CN202422391992.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The existing solar silicon wafer counting system and packaging machine are installed independently, occupying workshop space and hindering the operator's use, and need to be integrated into the packaging machine.
Design an installation structure to integrate the silicon wafer counting unit with the packaging machine, and extract or push the silicon wafer counting unit through the slide rail device, connect the slide rail device and the fixture, and count with the industrial control integrated machine.
It realizes convenient installation and disassembly of silicon wafer counting units, saves space, and improves operator convenience and counting accuracy.
Smart Images
Figure CN223108376U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a counting system, in particular to an installation structure for a solar wafer counting system. Background Art
[0002] Solar wafer counting systems and solar wafer packaging machines are production equipment that are basically equipped in current solar wafer manufacturers in the photovoltaic industry. However, these two types of equipment are currently installed and used independently and are not related to each other. The packaging machine has a separate fixed use position. Generally, a workbench is placed beside the packaging machine for the solar wafer counting system, and then the solar wafer counting system is placed on the workbench for use. Since the packaging machine itself is relatively large in size, placing another workbench beside it for the wafer counting system will not only occupy additional floor space in the workshop, but also the extra workbench beside it will interfere with the normal use of the operator during the use and maintenance of the packaging machine. Considering that there is sufficient space inside the packaging machine itself, there is enough space to place the wafer counting system inside the packaging machine. Therefore, there is an urgent need to redesign the structure of the wafer counting system to fully integrate the solar wafer counting system onto the existing packaging machine. Summary of the Utility Model
[0003] In view of the above-mentioned deficiencies currently existing, the utility model provides a solar wafer counting system that can solve...
[0004] To achieve the above object, the embodiments of the utility model adopt the following technical solutions:
[0005] An installation structure for a solar wafer counting system, the solar wafer counting system includes a wafer counting unit, a control device, and an installation door panel. The wafer counting unit is respectively connected to a base and a control device. The installation structure includes a channel hole provided on the installation door panel for the wafer counting unit to enter and exit. The wafer counting unit includes a substrate and a drawer plate connected to one side of the substrate. A housing and a wafer counting base pad for placing solar wafers are provided on the substrate. A handle is provided on the drawer plate. The base includes a base substrate and a plurality of slide rail devices provided on the base substrate. The slide rail device includes a lower cross beam and an upper cross beam. The lower cross beam and the upper cross beam are connected by columns. A linear slide rail fixed to the substrate is provided on the upper cross beam. The wafer counting unit is driven by the slide rail device to be pulled out or pushed into the installation door panel.
[0006] According to one aspect of the utility model, an alignment buffer pad is provided on one side of the housing close to the drawer plate.
[0007] According to one aspect of the utility model, a base pad base is provided between the wafer counting base pad and the substrate.
[0008] According to one aspect of the present utility model, the control device is an industrial control all-in-one computer.
[0009] According to one aspect of the present utility model, a touch screen is provided on the industrial control all-in-one computer.
[0010] According to one aspect of the present utility model, the upper edge of the extraction box board fits with the upper edge of the channel hole, and the lower edge of the extraction box board fits with the lower edge of the channel hole.
[0011] According to one aspect of the present utility model, a first fixing member is provided between the upper cross beam and the column.
[0012] According to one aspect of the present utility model, the cross section of the first fixing member is in an "L" shape.
[0013] According to one aspect of the present utility model, a second fixing member is provided between the lower cross beam and the column.
[0014] According to one aspect of the present utility model, the cross section of the second fixing member is triangular.
[0015] Advantages of the implementation of the present utility model: The wafer counting unit is driven by the slide rail device to facilitate the extraction or pushing in of the installation door panel; by integrating the wafer counting unit with the packaging machine, space is effectively saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model, the following will briefly introduce the drawings required to be used in the embodiments. Obviously, the drawings described below are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0017] Figure 1 It is the first schematic diagram of the present utility model;
[0018] Figure 2 It is the second schematic diagram of the present utility model;
[0019] Figure 3 It is the structural schematic diagram of the present utility model;
[0020] Figure 4 It is the structural schematic diagram of the wafer counting unit of the present utility model;
[0021] Figure 5 It is the structural schematic diagram of the base of the present utility model.
[0022] The names corresponding to the serial numbers in the figure are as follows:
[0023] 1. Install the door panel; 11. Passage hole; 12. Industrial control all-in-one computer; 2. Wafer counting unit; 21. Handle; 22. Drawer box board; 23. Housing; 24. Wafer counting base pad; 25. Substrate; 3. Base; 31. Base substrate; 32. Slide rail device; 321. Lower cross beam; 322. Upper cross beam; 323. Column; 4. Linear slide rail; 5. Alignment buffer pad; 6. Base pad base; 7. First fixing member; 8. Second fixing member; 9. Solar wafer. Detailed implementation mode
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention. In the description of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "top", "bottom", "one side", "the other side", "front", "rear", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the system or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention.
[0025] Embodiment 1:
[0026] As Figures 1 to 5 shown, an installation structure for a solar wafer counting system, the solar wafer counting system includes a wafer counting unit 2, a control device and an installation door panel 1, the wafer counting unit 2 is respectively connected to a base 3 and a control device, and is characterized in that the installation structure includes a passage hole 11 provided on the installation door panel 1, the passage hole 11 is used for the wafer counting unit 2 to enter and exit, the wafer counting unit 2 includes a substrate 25 and a drawer box board 22 connected to one side of the substrate 25, a housing 23 and a wafer counting base pad 24 for placing solar wafers 9 are provided on the substrate 25, a handle 21 is provided on the drawer box board 22, the base 3 includes a base substrate 31 and a plurality of slide rail devices 32 provided on the base substrate 31, the slide rail device 32 includes a lower cross beam 321 and an upper cross beam 322, the lower cross beam 321 and the upper cross beam 322 are connected by a column 323, and a linear slide rail 4 fixed to the substrate 25 is provided on the upper cross beam 322. The wafer counting unit 2 is driven by the slide rail device 32 to be pulled out or pushed into the installation door panel 1. When in use, the substrate 25 is fixed to the linear slide rail 4, and the wafer counting unit 2 is driven by the slide rail device 32 to be pulled out or pushed into the installation door panel 1.
[0027] The installation door panel 1 is the installation door panel 1 applied to the packaging machine.
[0028] In this embodiment, there are 2 slide rail devices 32.
[0029] In this embodiment, the substrate 25 is fixed to the linear slide rail 4 by symmetrically arranged fixing screws on the left and right. With the symmetrically arranged fixing screws on the left and right, the fixing is more reliable.
[0030] In practical applications, an alignment buffer pad 5 is provided on one side of the housing 23 close to the extraction box plate 22. The alignment buffer pad 5 plays a buffering role, reducing the impact when the silicon wafer counting unit 2 is pushed and pulled, and preventing component damage.
[0031] In practical applications, a base pad pedestal 6 is provided between the silicon wafer counting base pad 24 and the substrate 25. The base pad pedestal 6 ensures that the silicon wafers remain stable during the counting process, avoiding counting errors caused by shaking or instability.
[0032] In practical applications, the control device is an industrial personal computer 12.
[0033] In this embodiment, the industrial personal computer 12 is fixed to the installation door panel 1 by screws.
[0034] In practical applications, a touch screen is provided on the industrial personal computer 12. It is convenient for operation through the touch screen.
[0035] In practical applications, the upper edge of the extraction box plate 22 fits with the upper edge of the channel hole 11, and the lower edge of the extraction box plate 22 fits with the lower edge of the channel hole 11. The fitting of the upper edge and the lower edge reduces the gap and prevents dust from entering.
[0036] In practical applications, a first fixing member 7 is provided between the upper cross beam 322 and the column 323. The upper cross beam 322 and the column 323 are fixed by the first fixing member 7.
[0037] In practical applications, the cross-section of the first fixing member 7 is in an "L" shape.
[0038] In practical applications, a second fixing member 8 is provided between the lower cross beam 321 and the column 323. The lower cross beam 321 and the column 323 are fixed by the second fixing member 8.
[0039] In practical applications, the cross-section of the second fixing member 8 is triangular.
[0040] Usage method: When in use, first hold the handle 21 and pull out the silicon wafer counting unit 2. Place a stack of solar silicon wafers 9 on the silicon wafer counting base pad 24. The silicon wafer counting unit 2 automatically calculates the number of solar silicon wafers 9 placed on the counting base pad, and the number will be displayed on the display screen of the industrial control all-in-one machine 12. When the use is completed, the silicon wafer counting unit 2 can be fully pushed into the installation door panel 1. After being pushed in, the drawer panel 22 is flush with the installation door panel 1.
[0041] The above is only the specific implementation manner of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily thought of by those skilled in the art within the technical scope disclosed by the present utility model should be covered within the protection scope of the present utility model. Therefore, the protection scope of the present utility model should be subject to the protection scope of the claims.
Claims
1. An installation structure for a solar wafer counting system, the solar wafer counting system comprising a wafer counting unit (2), a control device, and an installation door panel (1), wherein the wafer counting unit (2) is respectively connected to a base (3) and the control device, and is characterized in that, The installation structure includes a channel hole (11) provided on the installation door panel (1), and the channel hole (11) is used for the wafer counting unit (2) to enter and exit. The wafer counting unit (2) includes a substrate (25) and a draw box plate (22) connected to one side of the substrate (25). A housing (23) and a wafer counting base pad (24) for placing solar wafers (9) are provided on the substrate (25). A handle (21) is provided on the draw box plate (22). The base (3) includes a base substrate (31) and a plurality of slide rail devices (32) provided on the base substrate (31). The slide rail device (32) includes a lower cross beam (321) and an upper cross beam (322). The lower cross beam (321) and the upper cross beam (322) are connected by a column (323). A linear slide rail (4) fixed to the substrate (25) is provided on the upper cross beam (322). The wafer counting unit (2) is driven by the slide rail device (32) to be pulled out or pushed into the installation door panel (1).
2. The installation structure for a solar silicon wafer counting system according to claim 1, characterized in that, An alignment buffer pad (5) is provided on one side of the housing (23) close to the draw box plate (22).
3. The installation structure of a solar wafer counting system according to claim 1, characterized in that, A base pad base (6) is provided between the wafer counting base pad (24) and the substrate (25).
4. An installation structure for a solar wafer counting system according to claim 1, characterized in that, The control device is an industrial computer integrated machine (12).
5. The installation structure of a solar wafer counting system according to claim 4, characterized in that, A touch screen is provided on the industrial computer integrated machine (12).
6. The installation structure of a solar wafer counting system according to claim 1, characterized in that, The upper edge of the draw box plate (22) is attached to the upper edge of the channel hole (11), and the lower edge of the draw box plate (22) is attached to the lower edge of the channel hole (11).
7. The installation structure of a solar wafer counting system according to claim 1, characterized in that, A first fixing member (7) is provided between the upper cross beam (322) and the column (323).
8. The installation structure for a solar wafer counting system according to claim 7, characterized in that, The cross section of the first fixing member (7) is in an "L" shape.
9. An installation structure for a solar wafer counting system according to any one of claims 1 to 8, characterized in that, A second fixing member (8) is provided between the lower cross beam (321) and the column (323).
10. The installation structure for a solar silicon wafer counting system according to claim 9, characterized in that, The cross section of the second fixing member (8) is triangular.