Auxiliary docking device for cable manufacturing

Abstract

The utility model relates to the technical field of auxiliary butt joint for cable manufacturing, and discloses an auxiliary butt joint device for cable manufacturing, which comprises a supporting seat, a butt joint block is fixedly connected to one side of the top of the supporting seat, a sliding rail is fixedly connected to the other side of the top of the supporting seat, and a butt joint block is slidably connected to the outer wall of the sliding rail. A first air cylinder is fixedly connected to one side of the top of the supporting seat, the output end of the first air cylinder is fixedly connected to one side of the outer wall of the butt-joint block, a first motor is fixedly connected to one side of the interior of the butt-joint block, a first rotating shaft is fixedly connected to the output end of the first motor, and a plurality of second rotating shafts are rotatably connected to the interior of the butt-joint block. According to the cable butt-joint device, the second transmission rod and the first transmission rod are matched to control the clamping jaw to clamp a cable, so that the first air cylinder drives the butt-joint block to conduct butt-joint, the problem that large-batch synchronous welding is inconvenient during butt-joint in cable production is solved, and the welding efficiency of the device is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of auxiliary butt joint for cable manufacturing, in particular to an auxiliary butt joint device for cable manufacturing. Background Art

[0002] A cable is a device used to transmit electricity, signals or data. It usually consists of one or more insulated wires, which are wrapped in a protective sheath. Cables are widely used in various fields, such as power systems, communication systems, computer networks, industrial automation, etc. In practical applications, relatively long cables are often required to connect different devices or areas. Through butt joint, shorter cables can be connected into longer cables to meet specific length requirements.

[0003] When butt - jointing cables in cable manufacturing, arc welding is usually adopted. The electrode is contacted with the cable to generate an arc, melting the conductors of the cables and connecting them together. This welding method has a fast welding speed and high efficiency, which is beneficial to the rapid butt joint of cables. At the same time, its welding quality is stable and has high reliability. In addition, this welding method has a wide application range and can weld various metal materials.

[0004] However, when butt - jointing cables in cable manufacturing, it is not convenient for large - batch synchronous welding. Welding cables one by one will greatly reduce the production efficiency. For large - scale production, each welding process takes a considerable amount of time, thus affecting the overall production speed and production capacity, and is not conducive to efficiently completing the cable butt - joint operation. Therefore, an auxiliary butt - joint device for cable manufacturing is proposed to solve the above problems. Content of the Utility Model

[0005] In order to make up for the above deficiencies, the utility model provides an auxiliary butt - joint device for cable manufacturing, aiming to improve the problem that it is not convenient for large - batch synchronous welding during cable butt - jointing in the prior art.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] An auxiliary docking device for cable manufacturing, comprising a support base. On one side of the top of the support base, a docking block is fixedly connected. On the other side of the top of the support base, a slide rail is fixedly connected. The outer wall of the slide rail is slidably connected with a docking block. On one side of the top of the support base, a cylinder one is fixedly connected. The output end of the cylinder one is fixedly connected to one side of the outer wall of the docking block. On one side inside the docking block, a motor one is fixedly connected. The output end of the motor one is fixedly connected with a rotating shaft one. Inside the docking block, multiple rotating shafts two are rotatably connected. On the outer wall of the rotating shaft one, multiple worms are fixedly connected. On the outer wall of the rotating shaft two, worm wheels are fixedly connected. The outer wall of the worm wheel is meshed with the outer wall of the worm. Inside the docking block, multiple groups of left-right symmetric gears are rotatably connected. The outer wall of the rotating shaft two is fixedly connected inside one side of the gear. One side of the gear is rotatably connected with a connecting rod. One side of the connecting rod is rotatably connected with a triangular plate. One side of the triangular plate is rotatably connected to the inner wall of the docking block. One side of the triangular plate is rotatably connected with a transmission rod two. The other side of the triangular plate is rotatably connected with a transmission rod one. One side of the transmission rod two is rotatably connected with a clamping jaw. One side of the transmission rod one is rotatably connected inside the clamping jaw. One side of the clamping jaw is provided with a limiting component, and the limiting component is used to limit the movement track of the clamping jaw;

[0008] As a further description of the above technical solution:

[0009] The limiting component includes a spring. One end of the spring is fixedly connected to one side of the outer wall of the clamping jaw, and the other end of the spring is fixedly connected to one side of the outer wall of the triangular plate;

[0010] As a further description of the above technical solution:

[0011] The top of the support base is fixedly connected with a top bracket. On both sides inside the top bracket, sliding plates are slidably connected. The bottom of the sliding plate is fixedly connected with a moving plate;

[0012] As a further description of the above technical solution:

[0013] On both sides inside the top bracket, motors two are fixedly connected. On both sides inside the top bracket, left-right symmetric sprockets are rotatably connected. Inside one side of the sprocket, it is fixedly connected to the output end of the motor two;

[0014] As a further description of the above technical solution:

[0015] A chain is arranged between the two sprockets. The inside of the sliding plate is fixedly connected to one side of the outer wall of the chain;

[0016] As a further description of the above technical solution:

[0017] Inside one side of the moving plate, a welding torch is rotatably connected. One side of the welding torch is rotatably connected with a connecting shaft;

[0018] As a further description of the above technical solution:

[0019] On the other side inside the moving plate, a second cylinder is rotatably connected. The output end of the second cylinder is fixedly connected with a coupling, and the coupling is rotatably connected to the outer wall of the connecting shaft;

[0020] As a further description of the above technical solution:

[0021] On one side of the outer wall of the support base, a fixing frame is fixedly connected, and a control panel is fixedly connected to the top of the fixing frame.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, first, the worm is driven by the first motor, and then the second rotating shaft is driven to rotate through the worm gear, so that the gear can be controlled to rotate. The gear can drive the triangular plate to rotate through the connecting rod, and then the clamping jaws can be controlled to clamp the cable by the cooperation of the second transmission rod and the first transmission rod. Then, the docking block is driven by the first cylinder for docking, solving the problem of inconvenient large-batch synchronous welding during cable production docking and improving the welding efficiency of the device.

[0024] 2. In the utility model, first, the coupling is driven by the second cylinder. The coupling can drive the electric welding gun to rotate synchronously through the connecting shaft, so that the height of the electric welding gun can be controlled. At the same time, the second motor can drive the sprocket, and then drive the moving plate to move through the chain to control the welding position, solving the problem of inconvenient automatic welding of the device and improving the welding convenience of the device. Description of the Drawings

[0025] Figure 1 It is a three-dimensional schematic diagram of an auxiliary docking device for cable manufacturing proposed by the utility model;

[0026] Figure 2 It is a schematic structural diagram of the support base of an auxiliary docking device for cable manufacturing proposed by the utility model;

[0027] Figure 3 It is a schematic sectional structure diagram of the docking block of an auxiliary docking device for cable manufacturing proposed by the utility model;

[0028] Figure 4 It is a schematic structural diagram of the moving plate of an auxiliary docking device for cable manufacturing proposed by the utility model.

[0029] Legend Explanation:

[0030] 1. Support base; 2. Top bracket; 3. Fixed bracket; 4. Control panel; 5. Cylinder 1; 6. Moving plate; 7. Electric welding gun; 8. Docking block; 9. Slide rail; 10. Sprocket; 11. Claw; 12. Motor 1; 13. Rotating shaft 1; 14. Worm; 15. Chain; 16. Worm gear; 17. Rotating shaft 2; 18. Spring; 19. Transmission rod 1; 20. Transmission rod 2; 21. Triangular plate; 22. Connecting rod; 23. Gear; 24. Slide plate; 25. Connecting shaft; 26. Coupling; 27. Motor 2; 28. Cylinder 2. Detailed implementation

[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.

[0032] Refer to Figure 1 - Figure 3 As shown in the figure, an embodiment provided by the present invention: An auxiliary docking device for cable manufacturing, including a support base 1, a docking block 8 is fixedly connected to one side of the top of the support base 1, a slide rail 9 is fixedly connected to the other side of the top of the support base 1, the outer wall of the slide rail 9 is slidably connected to the docking block 8, a cylinder 1 5 is fixedly connected to one side of the top of the support base 1, and the output end of the cylinder 1 5 is fixedly connected to one side of the outer wall of the docking block 8. A motor 1 12 is fixedly connected to one side inside the docking block 8, the output end of the motor 1 12 is fixedly connected to a rotating shaft 1 13, multiple rotating shafts 2 17 are rotatably connected inside the docking block 8, a plurality of worms 14 are fixedly connected to the outer wall of the rotating shaft 1 13, a worm gear 16 is fixedly connected to the outer wall of the rotating shaft 2 17, and the outer wall of the worm gear 16 meshes with the outer wall of the worm 14. A plurality of groups of left and right symmetric gears 23 are rotatably connected inside the docking block 8, the outer wall of the rotating shaft 2 17 is fixedly connected to the inside of one side gear 23, one side of the gear 23 is rotatably connected to a connecting rod 22, one side of the connecting rod 22 is rotatably connected to a triangular plate 21, one side of the triangular plate 21 is rotatably connected to the inner wall of the docking block 8, one side of the triangular plate 21 is rotatably connected to a transmission rod 2 20, the other side of the triangular plate 21 is rotatably connected to a transmission rod 1 19, one side of the transmission rod 2 20 is rotatably connected to a claw 11, and one side of the transmission rod 1 19 is rotatably connected to the inside of the claw 11. A limiting component is provided on one side of the claw 11, and the limiting component is used to limit the movement track of the claw 11. The limiting component includes a spring 18, one end of the spring 18 is fixedly connected to one side of the outer wall of the claw 11, and the other end of the spring 18 is fixedly connected to one side of the outer wall of the triangular plate 21;

[0033] Specifically, when docking cables, first, the two docking blocks 8 on both sides fix the two sections of cables respectively. Then, the cylinder 1 5 pushes one docking block 8 to slide on the slide rail 9, so that the two sections of cables are accurately docked. Then, the welding torch 7 is used for welding. The docking block 8 is made of high-strength alloy steel and is specially treated, with good wear resistance and corrosion resistance, which can ensure stable operation for a long time. The slide rail 9 is made of wear-resistant ceramic material, with a low friction coefficient and high hardness, ensuring the smooth sliding of the docking block 8 and extending the service life of the slide rail 9. When the cable is fixed on the docking block 8, the motor 1 12 drives the worm 14 to rotate, and the worm 14 then drives the worm gear 16 to rotate. Then, the worm gear 16 drives the rotating shaft 2 17 to rotate. The rotation of the rotating shaft 2 17 drives one side gear 23 to rotate, and through meshing, both side gears 23 rotate. Subsequently, the gear 23 pushes the triangular plate 21 to rotate through the connecting rod 22, and the triangular plate 21 drives the transmission rod 1 19 and the transmission rod 2 20 to rotate. Due to the connection of the spring 18, the transmission rod 1 19 and the transmission rod 2 20 will first rotate to the cable clamping state, and the transmission rod 1 19 clamps the cable. As the triangular plate 21 continues to rotate, the transmission rod 2 20 rotates against the force of the spring 18, so as to continue to push the clamping jaw 11 to rotate inward until the clamping jaw 11 stably clamps the cable. The clamping jaw 11 is made of a composite material with high temperature resistance and wear resistance, which can maintain good clamping performance during the welding process and ensure the stable fixation of the cable. The transmission rod 1 19 and the transmission rod 2 20 are made of high-strength titanium alloy, with the characteristics of light weight and high strength, improving the stability and reliability of the structure.

[0034] Refer to Figure 1 And Figure 4 , a top bracket 2 is fixedly connected to the top of the support base 1. Slide plates 24 are slidably connected to both sides inside the top bracket 2. A moving plate 6 is fixedly connected to the bottom of the slide plate 24. Electric motors 2 27 are fixedly connected to both sides inside the top bracket 2. Symmetrically arranged sprockets 10 are rotatably connected to both sides inside the top bracket 2. One side sprocket 10 is fixedly connected to the output end of the electric motor 2 27. A chain 15 is arranged between the two side sprockets 10. One side of the outer wall of the chain 15 is fixedly connected inside the slide plate 24. A welding torch 7 is rotatably connected to one side inside the moving plate 6. A connecting shaft 25 is rotatably connected to one side of the welding torch 7. A cylinder 2 28 is rotatably connected to the other side inside the moving plate 6. The output end of the cylinder 2 28 is fixedly connected to a coupling 26. The inside of the coupling 26 is rotatably connected to the outer wall of the connecting shaft 25;

[0035] Specifically, when welding with the electric welding gun 7, the cylinder two 28 can push the coupling 26, so that the coupling 26 drives multiple electric welding guns 7 to rotate synchronously through the connecting shaft 25, to precisely control the height of the electric welding gun 7 and ensure the welding quality. The cylinder two 28 is made of high-strength aluminum alloy, featuring light weight and high strength, improving the stability and reliability of the equipment. Then, the motor two 27 drives the sprocket 10 on one side to rotate, and the sprocket 10 on the other side cooperates to drive the chain 15 to move, so that the moving plate 6 can be driven by the sliding plate 24 to move, thereby flexibly controlling the welding position of the electric welding gun 7 to meet different welding requirements. This device realizes automated welding operations, reduces manual intervention, and improves work efficiency. The sprocket 10 and the chain 15 are made of high-strength wear-resistant materials, with low friction coefficients and high hardness, ensuring the accuracy and stability of transmission.

[0036] Refer to Figure 1 , on one side of the outer wall of the support base 1, a fixing frame 3 is fixedly connected, and on the top of the fixing frame 3, a control panel 4 is fixedly connected;

[0037] Specifically, a fixing frame 3 is arranged on one side of the support base 1. The fixing frame 3 is made of metal, which can provide more stable support for the control panel 4. The equipment in this device can all be controlled by the control panel 4, thereby ensuring the convenience of operating this device and at the same time ensuring the accuracy of cable docking.

[0038] Working principle: When docking cables, the two sections of cables can be fixed by the docking blocks 8 on both sides respectively. Then, the cylinder 1 5 is used to push one side of the docking block 8 to slide on the slide rail 9, so that the two sections of cables are docked. Then, the welding gun 7 can be used for welding. When the cable is fixed on the docking block 8, the motor 1 12 can be used to drive the worm 14 to rotate. Then, the worm 14 can drive the worm wheel 16 to rotate. Then, the worm wheel 16 drives the rotating shaft 2 17 to rotate. The rotation of the rotating shaft 2 17 can drive the gear 23 on one side to rotate, and through meshing, the gears 23 on both sides can rotate. Then, the gear 23 pushes the triangular plate 21 to rotate through the connecting rod 22. The triangular plate 21 drives the first transmission rod 19 and the second transmission rod 20 to rotate. Due to the connection of the spring 18, the first transmission rod 19 and the second transmission rod 20 will first rotate to the cable clamping state. Then, the first transmission rod 19 clamps the cable. Then, as the triangular plate 21 rotates, the second transmission rod 20 can rotate against the force of the spring 18, so as to continue to push the clamping jaw 11 to rotate inward until the clamping jaw 11 clamps the cable, ensuring that the cable is stably clamped. When welding with the welding gun 7, the cylinder 2 28 can be used to push the coupling 26, so that the coupling 26 drives multiple welding guns 7 to rotate synchronously through the connecting shaft 25 to control the height of the welding gun 7. Then, the motor 2 27 drives the sprocket 10 on one side to rotate, and the sprocket 10 on the other side cooperates to drive the chain 15 to move. Then, the moving plate 6 can be driven to move by the sliding plate 24, so as to control the welding position of the welding gun 7.

[0039] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An auxiliary docking device for cable manufacturing, comprising a support base (1), characterized in that: One side of the top of the support base (1) is fixedly connected with a docking block (8), the other side of the top of the support base (1) is fixedly connected with a slide rail (9), the outer wall of the slide rail (9) is slidably connected with the docking block (8), one side of the top of the support base (1) is fixedly connected with a first cylinder (5), the output end of the first cylinder (5) is fixedly connected to one side of the outer wall of the docking block (8), one side inside the docking block (8) is fixedly connected with a first motor (12), the output end of the first motor (12) is fixedly connected with a first rotating shaft (13), a plurality of second rotating shafts (17) are rotatably connected inside the docking block (8), a plurality of worm gears (14) are fixedly connected to the outer wall of the first rotating shaft (13), worm wheels (16) are fixedly connected to the outer wall of the second rotating shafts (17), the outer wall of the worm wheel (16) meshes with the outer wall of the worm gear (14), a plurality of groups of left-right symmetric gears (23) are rotatably connected inside the docking block (8), the outer wall of the second rotating shaft (17) is fixedly connected to the inside of one side of the gear (23), one side of the gear (23) is rotatably connected with a connecting rod (22), one side of the connecting rod (22) is rotatably connected with a triangular plate (21), one side of the triangular plate (21) is rotatably connected to the inner wall of the docking block (8), one side of the triangular plate (21) is rotatably connected with a second transmission rod (20), the other side of the triangular plate (21) is rotatably connected with a first transmission rod (19), one side of the second transmission rod (20) is rotatably connected with a clamping jaw (11), one side of the first transmission rod (19) is rotatably connected to the inside of the clamping jaw (11), a limiting component is arranged on one side of the clamping jaw (11), and the limiting component is used for limiting the movement track of the clamping jaw (11).

2. The auxiliary docking device for cable manufacturing according to claim 1, wherein: The limiting component includes a spring (18), one end of the spring (18) is fixedly connected to one side of the outer wall of the clamping jaw (11), and the other end of the spring (18) is fixedly connected to one side of the outer wall of the triangular plate (21).

3. The auxiliary docking device for cable manufacturing according to claim 1, characterized in that: The top of the support base (1) is fixedly connected with a top bracket (2), both sides inside the top bracket (2) are slidably connected with sliding plates (24), and a moving plate (6) is fixedly connected to the bottom of the sliding plates (24).

4. The auxiliary docking device for cable manufacturing according to claim 3, characterized in that: Both sides inside the top bracket (2) are fixedly connected with second motors (27), both sides inside the top bracket (2) are rotatably connected with left-right symmetric sprockets (10), and the inside of one side of the sprocket (10) is fixedly connected to the output end of the second motor (27).

5. The auxiliary docking device for cable manufacturing according to claim 4, characterized in that: A chain (15) is arranged between the two sprockets (10), and the inside of the sliding plate (24) is fixedly connected to one side of the outer wall of the chain (15).

6. The auxiliary docking device for cable manufacturing according to claim 3, characterized in that: One side inside the moving plate (6) is rotatably connected with a welding gun (7), and one side of the welding gun (7) is rotatably connected with a connecting shaft (25).

7. An auxiliary docking device for cable manufacturing according to claim 6, characterized in that: The other side inside the moving plate (6) is rotatably connected with a second cylinder (28), the output end of the second cylinder (28) is fixedly connected with a coupling (26), and the inside of the coupling (26) is rotatably connected to the outer wall of the connecting shaft (25).

8. An auxiliary docking device for cable manufacturing according to claim 1, characterized in that: One side of the outer wall of the support base (1) is fixedly connected with a fixing frame (3), and the top of the fixing frame (3) is fixedly connected with a control panel (4).

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