Press fitting tool
The press-fit assembly tool for line bundle connectors addresses hand injury and assembly challenges by enabling indirect hammering and improved alignment, enhancing safety and efficiency in connector installation.
Patent Information
- Application Number
- CN202422320484.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-09-23
AI Technical Summary
Existing methods for installing line bundle connectors into electrical devices are prone to causing hand injuries and assembly difficulties due to the need for direct hammering and imprecise fitting, leading to reduced efficiency.
A press-fit assembly tool (pressure fitting tool) designed for line bundle connectors, featuring a line bundle conduit with an entry port, exit port, and a bypass opening, allowing for indirect hammering and improved alignment, reducing hand injuries and assembly challenges.
The tool reduces the risk of hand injuries and assembly difficulties while enhancing precision and efficiency by allowing for safer, more precise installation of line bundle connectors.
Smart Images

Figure CN223109441U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wire harness connector assembly, in particular to a pressing tooling. Background Art
[0002] A wire harness is a wiring component that connects various electrical devices in a circuit and is widely used in multiple fields such as automobiles, motorcycles, household appliances, and mechatronics. When a wire harness is applied between various electrical devices, a wire harness connector is usually required, and the wire harness is inserted into the wire harness connector.
[0003] In the related art, it is necessary to insert a wire harness connector into a preset mounting hole on an electrical component, and the wire harness connector is in interference fit with the mounting hole to ensure the sealing performance and mounting reliability. Operators need to use tools such as hammers to knock the wire harness connector into the mounting hole. During the knocking process, fingers may be injured due to lack of fixation, and it is not easy to position, resulting in difficult assembly and affecting production efficiency. Summary of the Utility Model
[0004] In view of this, the utility model provides a pressing tooling to solve the problems of easy finger injury and difficult assembly.
[0005] The utility model provides a pressing tooling applicable to a wire harness connector, including: a wire harness receiving tube for pressing the wire harness connector. The wire harness receiving tube is provided with an inlet, an outlet, and an avoidance port. The inlet, the avoidance port, and the outlet are communicated. The inlet is arranged at one end of the wire harness receiving tube for pressing the wire harness connector, and the avoidance port is arranged on the circumferential surface of the wire harness receiving tube. The avoidance port penetrates through one end of the wire harness receiving tube for pressing the wire harness connector, and the avoidance port is used to avoid the card of the wire harness connector.
[0006] Beneficial effects: By using the pressing tooling to press the wire harness connector, operators do not need to directly support the wire harness connector. Instead, they use tools such as hammers to knock the pressing tooling. Compared with directly supporting the wire harness connector, the operating space of the operator's hand is larger, which can reduce the probability of finger injury, reduce the assembly difficulty, and improve the production efficiency. In addition, the avoidance port is used to avoid the card of the wire harness connector, which can prevent the pressing tooling from directly pressing on the card, avoid damaging the card, ensure the structural integrity of the wire harness connector, ensure that the wire harness connector can be used normally, and can improve the positioning accuracy between the pressing tooling and the wire harness connector, further reducing the assembly difficulty and improving the production efficiency.
[0007] In an optional embodiment, the pressing tooling further includes: an operating part connected to the end of the wire harness receiving tube far from the inlet, and the outer surface of the operating part is configured as a cylinder.
[0008] Beneficial effects: By constructing the outer surface of the operating part into a cylindrical shape, the area where the operating part can be clamped is large, which is beneficial to improving the stability of the press-fitting tooling. Moreover, the reaction force exerted by the operating part on the hand is relatively uniform, and the operator's hand will not be fatigued or painful.
[0009] In an alternative embodiment, the operating part is provided with a weight-reducing cavity that extends along the axial direction of the operating part.
[0010] Beneficial effects: It can reduce the weight of the press-fitting tooling, facilitate the operator to pick up and use, and reduce costs.
[0011] In an alternative embodiment, the weight-reducing cavity penetrates through both axial ends of the operating part.
[0012] Beneficial effects: It can further reduce the weight of the press-fitting tooling, facilitate the operator to pick up and use, and further reduce costs.
[0013] In an alternative embodiment, the wire harness accommodating tube includes: an inlet section for pressing the wire harness connector. The inlet port is provided at one end of the inlet section for pressing the wire harness connector. The avoidance port is provided on the circumferential surface of the inlet section and penetrates through both axial ends of the inlet section; an outlet section connected between the inlet section and the operating part. The outlet port is provided on the circumferential surface of the outlet section, and the outlet port is communicated with the avoidance port.
[0014] Beneficial effects: While ensuring the connection between the operating part and the wire harness accommodating tube, it can avoid the influence of the operating part on the wire harness routing, and ensure the smoothness of the wire harness routing in the wire harness accommodating tube. Moreover, since the outlet port is communicated with the avoidance port, the outlet port and the avoidance port can be formed in one processing, which is more convenient for processing and improves production efficiency.
[0015] In an alternative embodiment, the outlet port penetrates through both axial ends of the outlet section.
[0016] Beneficial effects: The area of the outlet port is large, which is convenient for the wire harness to extend out of the outlet port. Moreover, the outlet port is convenient for processing and manufacturing, which improves processing efficiency. In addition, the material used for the outlet section can be reduced, the weight can be reduced, the cost can be reduced, and it is convenient for the operator to pick up and use.
[0017] In an alternative embodiment, the arc length of the outlet section is less than the arc length of the inlet section.
[0018] Beneficial effects: The area of the outlet port is large, which is convenient for the wire harness to extend out of the outlet port. And the material used for the outlet section can be reduced, the weight can be reduced, the cost can be reduced, and it is convenient for the operator to pick up and use.
[0019] In an alternative embodiment, the inlet section includes: a main body, the side of the main body in the circumferential direction of the wire harness receiving tube being flush with the side of the outlet section in the circumferential direction of the wire harness receiving tube; a limiting protrusion, the limiting protrusion being provided on the side of the main body in the circumferential direction of the wire harness receiving tube.
[0020] Advantageous effects: It can define the relative position of the press-fitting tooling and the wire harness connector in the circumferential direction of the press-fitting tooling, and improve the positioning accuracy between the press-fitting tooling and the wire harness connector.
[0021] In an alternative embodiment, the inlet section includes at least two of the limiting protrusions, the at least two limiting protrusions being arranged at intervals along the axial direction of the wire harness receiving tube, and / or at least two of the limiting protrusions being provided on both sides of the main body in the circumferential direction of the wire harness receiving tube.
[0022] Advantageous effects: It can further improve the positioning accuracy between the press-fitting tooling and the wire harness connector.
[0023] In an alternative embodiment, the side of the outlet section in the circumferential direction of the wire harness receiving tube is configured to be arc-shaped; and / or the central angle corresponding to the outlet section is less than or equal to 180°.
[0024] Advantageous effects: The side wall around the wire outlet is relatively smooth, which can reduce the probability of the wire harness being worn at the wire outlet, and avoid the wire harness being cut at the wire outlet, thereby improving the service life of the wire harness. Description of the Drawings
[0025] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0026] Figure 1 One of the structural schematic diagrams of the press-fitting tooling according to an embodiment of the present invention;
[0027] Figure 2 Two of the structural schematic diagrams of the press-fitting tooling according to an embodiment of the present invention;
[0028] Figure 3 One of the cross-sectional views of the press-fitting tooling according to an embodiment of the present invention;
[0029] Figure 4 Two of the cross-sectional views of the press-fitting tooling according to an embodiment of the present invention.
[0030] Figure 5One of the structural schematic diagrams of the wire harness connector;
[0031] Figure 6 Another structural schematic diagram of the wire harness connector.
[0032] Explanation of the reference numerals:
[0033] 1. Pressing tooling; 2. Wire harness connector; 21. Card; 3. Wire harness; 100. Wire harness accommodating tube; 101. Inlet; 102. Outlet; 103. Avoidance port; 104. Accommodating cavity; 110. Inlet section; 111. Main body; 112. Limiting protrusion; 120. Outlet section; 200. Operating part; 210. Weight reduction cavity. Detailed implementation manners
[0034] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some but not all of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.
[0035] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present utility model.
[0036] In the description of the present utility model, "a plurality of" means two or more. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0037] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "linkage" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0038] The following combines Figures 1 to 6 , to describe the embodiments of the present utility model.
[0039] According to an embodiment of the present utility model, a press-fitting tooling 1 is provided. The press-fitting tooling 1 is applicable to a wire harness connector 2, and the press-fitting tooling 1 includes a wire harness receiving tube 100.
[0040] The wire harness receiving tube 100 is used to press the wire harness connector 2. The wire harness receiving tube 100 is provided with a receiving cavity 104, an inlet 101, an outlet 102, and an avoidance port 103. Both the inlet 101 and the outlet 102 are communicated with the receiving cavity 104, and the inlet 101 is communicated with the avoidance port 103. The inlet 101 is arranged at one end of the wire harness receiving tube 100 for pressing the wire harness connector 2, and the avoidance port 103 is arranged on the circumferential surface of the wire harness receiving tube 100. The avoidance port 103 penetrates through one end of the wire harness receiving tube 100 for pressing the wire harness connector 2, and the avoidance port 103 is used to avoid the card 21 of the wire harness connector 2.
[0041] For example, the card 21 of the wire harness connector 2 can be made of plastic material. The card 21 can be used as a handle, which is convenient for the disassembly and installation of the wire harness connector 2 and can play a positioning role.
[0042] The wire harness 3 connected to the wire harness connector 2 enters the receiving cavity 104 through the inlet 101 and then extends out of the receiving cavity 104 through the outlet 102. That is to say, a part of the wire harness 3 is located in the receiving cavity 104. The wire harness receiving tube 100 can play a role in protecting the wire harness 3, reducing the probability of the wire harness 3 being worn during the installation process of pressing and installing the wire harness connector 2 with the press-fitting tooling 1, and ensuring the integrity and effectiveness of the wire harness 3.
[0043] By using the press-fitting tooling 1 to press the wire harness connector 2, the operator does not need to directly support the wire harness connector 2. Tools such as a hammer can be used to strike the press-fitting tooling 1. Compared with directly supporting the wire harness connector 2, the operator has a larger movement space for the hand, which can reduce the probability of hitting the finger, reduce the assembly difficulty, and improve the production efficiency.
[0044] Since the inlet 101 is provided at one end of the wire harness accommodating tube 100 that presses the wire harness connector 2, the distance between the inlet 101 and the wire harness 3 is relatively close in this way, and the wire harness 3 can extend into the inlet 101 without being bent, avoiding damage to the wire harness 3 caused by bending.
[0045] In addition, the avoidance port 103 is used to avoid the card 21 of the wire harness connector 2, which can prevent the pressing tooling 1 from directly pressing on the card 21, avoid damaging the card 21, ensure the structural integrity of the wire harness connector 2, so as to ensure that the wire harness connector 2 can be used normally, and can improve the positioning accuracy between the pressing tooling 1 and the wire harness connector 2, further reducing the assembly difficulty and improving the production efficiency.
[0046] As Figure 1 and Figure 2 As shown, in the technical solution of this embodiment, the pressing tooling 1 further includes an operation part 200, and the operation part 200 is connected to the end of the wire harness accommodating tube 100 far from the inlet 101, and the outer surface of the operation part 200 is configured as a cylinder. Among them, the operator can hold the operation part 200 by hand or clamp the operation part 200 through other devices.
[0047] By configuring the outer surface of the operation part 200 as a cylinder, the operation part 200 can have a large clamping area, which is beneficial to improving the stability of the pressing tooling 1, and the reaction force exerted by the operation part 200 on the hand is relatively uniform, and the operator's hand will not be fatigued or painful.
[0048] As Figure 1 and Figure 2 As shown, in the technical solution of this embodiment, the operation part 200 is provided with a weight-reducing cavity 210, and the weight-reducing cavity 210 extends along the axial direction of the operation part 200. Among them, the central axis of the weight-reducing cavity 210 and the central axis of the operation part 200 can be arranged to coincide. In this way, the weight of the pressing tooling 1 can be reduced, which is convenient for the operator to pick up and use, and the cost is reduced.
[0049] As Figure 1 and Figure 2 As shown, in the technical solution of this embodiment, the weight-reducing cavity 210 penetrates through both axial ends of the operation part 200. In this way, the weight of the pressing tooling 1 can be further reduced, which is convenient for the operator to pick up and use, and the cost is further reduced. In addition, the weight-reducing cavity 210 and the accommodating cavity 104 of the wire harness accommodating tube 100 can be communicated and can be formed in one step, which is more convenient for processing and improves the processing efficiency.
[0050] As Figure 1 and Figure 2 As shown, in the technical solution of this embodiment, the wire harness accommodating tube 100 includes an inlet segment 110 and an outlet segment 120.
[0051] The inlet segment 110 is used to press the wire harness connector 2. The inlet port 101 is provided at one end of the inlet segment 110 for pressing the wire harness connector 2. The avoidance port 103 is provided on the circumferential surface of the inlet segment 110. The avoidance port 103 penetrates through both axial ends of the inlet segment 110. The outlet segment 120 is connected between the inlet segment 110 and the operation part 200. The outlet port 102 is provided on the circumferential surface of the outlet segment 120, and the outlet port 102 communicates with the avoidance port 103.
[0052] By providing the outlet port 102 on the circumferential surface of the outlet segment 120, while ensuring the connection between the operation part 200 and the wire harness accommodating tube 100, it can avoid the influence of the operation part 200 on the routing of the wire harness 3, and ensure the smooth routing of the wire harness 3 within the wire harness accommodating tube 100. Moreover, the outlet port 102 communicates with the avoidance port 103, and the outlet port 102 and the avoidance port 103 can be formed in one processing, which is more convenient for processing and improves production efficiency.
[0053] As Figure 1 and Figure 2 shown, in the technical solution of this embodiment, the outlet port 102 penetrates through both axial ends of the outlet segment 120. In this way, the area of the outlet port 102 is larger, which is convenient for the wire harness 3 to extend out from the outlet port 102, and the outlet port 102 is convenient for processing and manufacturing, improving the processing efficiency. In addition, the material used for the outlet segment 120 can be reduced, the weight can be reduced, the cost can be lowered, and it is convenient for the operator to pick up and use.
[0054] As Figures 1 - 3 shown, in the technical solution of this embodiment, the arc length of the outlet segment 120 is less than the arc length of the inlet segment 110. Among them, the central axis of the outlet segment 120 and the central axis of the inlet segment 110 can be set to coincide.
[0055] In this way, the area of the outlet port 102 is larger, which is convenient for the wire harness 3 to extend out from the outlet port 102, and the material used for the outlet segment 120 can be reduced, the weight can be reduced, the cost can be lowered, and it is convenient for the operator to pick up and use.
[0056] In some embodiments, the central angle corresponding to the outlet segment 120 is less than or equal to 180° to ensure that the area of the outlet port 102 is larger.
[0057] As Figures 1 - 3 shown, in the technical solution of this embodiment, the inlet segment 110 includes a main body 111 and a limit protrusion 112. The side of the main body 111 in the circumferential direction of the wire harness accommodating tube 100 is flush with the side of the outlet segment 120 in the circumferential direction of the wire harness accommodating tube 100. The limit protrusion 112 is provided on the side of the main body 111 in the circumferential direction of the wire harness accommodating tube 100.
[0058] It should be noted that the attached Figure 3The dashed line in indicates the boundary between the limiting protrusion 112 and the main body 111, and does not indicate that the structure corresponding to the above dashed line needs to exist in the actual structure.
[0059] Among them, the limiting protrusion 112 defines the position and structure of the avoidance opening 103. The limiting protrusion 112 cooperates with the card 21 to be able to define the relative position of the press-fitting tool 1 and the wire harness connector 2 in the circumferential direction of the press-fitting tool 1, and improves the positioning accuracy between the press-fitting tool 1 and the wire harness connector 2.
[0060] Such as Figures 1 - 3 As shown, in the technical solution of this embodiment, the inlet segment 110 includes at least two limiting protrusions, and the at least two limiting protrusions are arranged on both sides of the main body 111 in the circumferential direction of the wire harness receiving tube 100. That is to say, at least one limiting protrusion 112 can be arranged on each side of the main body 111 in the circumferential direction of the wire harness receiving tube 100. In this way, the limiting protrusions 112 are located on the opposite sides of the card 21 in the circumferential direction of the press-fitting tool 1, and can further improve the positioning accuracy between the press-fitting tool 1 and the wire harness connector 2.
[0061] Such as Figure 2 As shown, in the technical solution of this embodiment, the inlet segment 110 includes at least two limiting protrusions 112, and the at least two limiting protrusions 112 are arranged at intervals along the axial direction of the wire harness receiving tube 100.
[0062] In this way, during the use of the press-fitting tool 1, in the axial direction of the wire harness receiving tube 100, the limiting protrusion 112 closest to the inlet 101 is first positioned and matched with the card 21. After repeated use, the limiting protrusion 112 closest to the inlet 101 may be deformed, resulting in a reduction in positioning accuracy. At this time, the inlet segment 110 can be cut, and the limiting protrusion 112 closest to the inlet 101 is cut off along the radial direction of the inlet segment 110, so that the limiting protrusion 112 closest to the inlet 101 after cutting is positioned and matched with the card 21, which can ensure the positioning accuracy, extend the service life of the press-fitting tool 1, reduce the replacement frequency of the press-fitting tool 1, and reduce the use cost.
[0063] Such as Figure 4 As shown, in the technical solution of this embodiment, the side of the outlet segment 120 in the circumferential direction of the wire harness receiving tube 100 is configured as an arc. In this way, the side wall around the outlet 102 is relatively smooth, which can reduce the probability of the wire harness 3 being worn at the outlet 102, and avoid the wire harness 3 being cut off at the outlet 102, and improve the service life of the wire harness 3. In addition, during the process of holding or transferring the press-fitting tool 1, the operator may come into contact with the outlet segment 120, which can also prevent the operator from being cut, improve the safety of the press-fitting tool 1, and reduce the probability of accidents.
[0064] The following is an example to illustrate the process of the press-fitting tooling 1 for press-fitting the wire harness connector 2:
[0065] First, pre-assemble the wire harness connector 2 onto the mounting hole of the electrical component;
[0066] Then, insert the wire harness 3 into the receiving cavity 104 through the wire outlet 102 and extend it out of the receiving cavity 104 through the wire outlet 102;
[0067] Next, align the avoidance port 103 with the position of the card 21, and press the press-fitting tooling 1 tightly against the rear end face of the wire harness connector 2;
[0068] Finally, the operator holds the operating part 200 and uses a hammer to strike the end of the operating part 200 away from the wire harness connector 2 to press-fit the wire harness connector 2 into the mounting hole to complete the installation.
[0069] Although the embodiments of the present invention have been described in conjunction with the accompanying drawings, those skilled in the art can make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations all fall within the scope defined by the appended claims.
Claims
1. A press-fitting tooling for press-fitting a wire harness connector (2), characterized in that, Comprising: A wire harness accommodating tube (100) for pressing a wire harness connector (2). The wire harness accommodating tube (100) is provided with an accommodating cavity (104), an inlet (101), an outlet (102) and an avoidance opening (103). The inlet (101) and the outlet (102) are both communicated with the accommodating cavity (104). The inlet (101) and the avoidance opening (103) are communicated. The inlet (101) is arranged at one end of the wire harness accommodating tube (100) for pressing the wire harness connector (2). The avoidance opening (103) is arranged on the circumferential surface of the wire harness accommodating tube (100). The avoidance opening (103) penetrates through one end of the wire harness accommodating tube (100) for pressing the wire harness connector (2). The avoidance opening (103) is used for avoiding the card (21) of the wire harness connector (2).
2. The press-fitting tooling according to claim 1, characterized in that, Further comprising: An operation part (200) connected to one end of the wire harness accommodating tube (100) away from the inlet (101). The outer surface of the operation part (200) is configured as a cylinder.
3. The press-fitting tooling according to claim 2, characterized in that, The operation part (200) is provided with a weight-reducing cavity (210) extending along the axial direction of the operation part (200).
4. The press-fitting tooling according to claim 3, characterized in that, The weight-reducing cavity (210) penetrates through both axial ends of the operation part (200).
5. The press-fitting tooling according to any one of claims 2-4, characterized in that, The wire harness accommodating tube (100) includes: An inlet section (110) for pressing the wire harness connector (2). The inlet (101) is arranged at one end of the inlet section (110) for pressing the wire harness connector (2). The avoidance opening (103) is arranged on the circumferential surface of the inlet section (110). The avoidance opening (103) penetrates through both axial ends of the inlet section (110). An outlet section (120) connected between the inlet section (110) and the operation part (200). The outlet (102) is arranged on the circumferential surface of the outlet section (120). The outlet (102) is communicated with the avoidance opening (103).
6. The press-fitting tooling according to claim 5, characterized in that, The outlet (102) penetrates through both axial ends of the outlet section (120).
7. The press-fitting tooling according to claim 6, wherein The arc length of the outlet section (120) is less than the arc length of the inlet section (110).
8. The press-fitting tooling according to claim 5, characterized in that, The inlet section (110) includes: A main body (111) whose side edge in the circumferential direction of the wire harness accommodating tube (100) is flush with the side edge of the outlet section (120) in the circumferential direction of the wire harness accommodating tube (100). A limiting protrusion (112) arranged on the side edge of the main body (111) in the circumferential direction of the wire harness accommodating tube (100).
9. The press-fitting tooling according to claim 8, wherein, The inlet section (110) includes at least two of the limiting protrusions (112). At least two of the limiting protrusions (112) are arranged at intervals along the axial direction of the wire harness accommodating tube (100), and / or at least two of the limiting protrusions (112) are arranged on both side edges of the main body (111) in the circumferential direction of the wire harness accommodating tube (100).
10. The press-fitting tooling according to claim 5, characterized in that, The side of the outgoing line segment (120) in the circumferential direction of the wire harness accommodating tube (100) is configured to be arc-shaped; and / or The central angle corresponding to the outgoing line segment (120) is less than or equal to 180°.