Wire feeding auxiliary device for conductive slip ring

The send-line auxiliary device for electric brushes automates the wire insertion process, enhancing precision and speed to improve production efficiency and quality by reducing reliance on skilled labor.

CN223109444UActive Publication Date: 2025-07-15SICHUAN HANWEI ELECTRIC CO LTD
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Patent Information

Application Number
CN202421665808.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-07-15
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

In the prior art, the productivity and qualification rate of the conductive slip ring are relatively low, mainly due to the need to rely on skilled operators to perform threading operations manually, resulting in quality problems such as unstable welding and unrighteous position.

Method used

The wire feeding auxiliary device is adopted, including fixed base plate, servo motor, moving wheel, winding roller, cutting knife and other components, to automatically complete the threading and cutting process of the conductive slip ring, and improve the threading speed and accuracy.

Benefits of technology

It improves the productivity and qualification rate of conductive slip rings, faster threading speed and higher accuracy, reduces the dependence of manual operation, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire feeding auxiliary device for a conductive slip ring, and relates to the technical field of wire feeding auxiliary devices. The wire feeding auxiliary device for the conductive slip ring comprises a fixing bottom plate, an electronic installation wire, the conductive slip ring and a wire feeding auxiliary assembly, the wire feeding auxiliary assembly is arranged on the fixing bottom plate and comprises two second fixing plates, and the opposite faces of the two second fixing plates are each provided with a set of installation parts. The two moving wheels can drive the electronic mounting wire to move forwards in the opposite rotation process, the front end of the electronic mounting wire moves forwards through an arc-shaped groove and a circular groove, and the arc-shaped groove and the circular groove play a role in guiding and assisting movement of the electronic mounting wire. The front end of the electronic mounting wire can slowly stretch into the conductive slip ring under the driving of the two moving wheels, and compared with a traditional manual threading process method, the threading device has the advantages of being more accurate in threading speed and threading precision, and the production rate and the qualified rate of products are improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of wire feeding auxiliary devices, in particular to a wire feeding auxiliary device for a conductive slip ring. Background Technique

[0002] As a key component of a conductive rod, the conductive slip ring has the characteristics of a long production cycle and non-repairability. The problems of open circuit and insulation are closely related to the welding quality of the slip ring. Once the static resistance is too large, the open circuit or the insulation between rings exceeds the tolerance, the product will be scrapped.

[0003] At present, operators generally adopt the traditional manual wire threading process method. Due to the limitation of the personnel's skill level, quality problems such as poor welding and incorrect position are likely to occur. Since the annual output of slip ring components is relatively large, if each product needs to rely on skilled operators to manually perform wire threading operations, it will cause problems of low product productivity and qualification rate. Content of the Utility Model

[0004] (I) Technical Problems to be Solved

[0005] The purpose of the utility model is to solve at least one of the technical problems existing in the prior art, and to provide a wire feeding auxiliary device for a conductive slip ring, which can solve the problems that due to the relatively large annual output of slip ring components, if each product needs to rely on skilled operators to manually perform wire threading operations, it will cause problems of low product productivity and qualification rate.

[0006] (II) Technical Solutions

[0007] To achieve the above purpose, the utility model provides the following technical solutions: A wire feeding auxiliary device for a conductive slip ring, including a fixed bottom plate, an electronic installation wire, a conductive slip ring, and a wire feeding auxiliary component. The wire feeding auxiliary component is arranged on the fixed bottom plate. The wire feeding auxiliary component includes two second fixing plates, and a set of mounting parts are arranged on the opposite surfaces of the two second fixing plates;

[0008] Among them, a set of mounting parts consists of two mounting parts arranged corresponding to each other up and down. The two mounting parts located on the lower side are respectively fixedly connected to the corresponding second fixing plates;

[0009] Among them, connecting rods are arranged on the opposite surfaces of the two second fixing plates, and the two connecting rods are respectively fixedly installed on two sets of mounting parts;

[0010] Among them, a winding roller is rotatably connected to the opposite surfaces of the two connecting rods, and the winding roller is used for placing the electronic installation wire.

[0011] Preferably, the wire feeding auxiliary component further includes two third fixing plates, and the two third fixing plates are both fixedly connected to the upper surface of the fixed bottom plate;

[0012] Among them, two support plates are fixedly connected to the right side of the third fixed plate on the right. The upper surfaces of the two support plates are both fixedly connected with servo motors, and the output ends of the two servo motors are both fixedly connected with connecting shafts;

[0013] Among them, the left ends of the two connecting shafts both rotatably penetrate through the left side of the third fixed plate on the right and are fixedly connected to the third fixed plate on the left;

[0014] Among them, moving wheels are fixedly sleeved on the outer walls of the two connecting shafts.

[0015] Preferably, the wire feeding auxiliary component further includes a first support rod, and the first support rod is fixedly connected to the upper surface of the fixed bottom plate;

[0016] Among them, a second rectangular block is fixedly connected to the upper surface of the first support rod, and an arc-shaped groove adapted to the electronic installation wire is opened on the upper surface of the second rectangular block.

[0017] Preferably, the wire feeding auxiliary component further includes a second support rod, and the second support rod is fixedly connected to the upper surface of the fixed bottom plate. A first rectangular block is fixedly connected to the upper surface of the second support rod, and a circular groove is opened on the front surface of the first rectangular block, and the circular groove penetrates through the rear surface of the first rectangular block.

[0018] Preferably, a cutting groove is opened on the upper surface of the first rectangular block, and the cutting groove communicates with the circular groove. A telescopic cylinder is fixedly connected to the upper surface of the first rectangular block;

[0019] Among them, an L-shaped connecting plate is fixedly connected to the telescopic end of the telescopic cylinder, and a cutting knife is fixedly connected to the lower surface of the L-shaped connecting plate.

[0020] Preferably, two first fixed plates are fixedly connected to the upper surface of the fixed bottom plate, and electric telescopic rods are sleeved on the two first fixed plates;

[0021] Among them, concave fixed clamps are fixedly connected to the telescopic ends of the two electric telescopic rods, and the two concave fixed clamps are used for fixing the conductive slip ring.

[0022] (III) Beneficial effects

[0023] Compared with the prior art, the beneficial effects of the present utility model are:

[0024] (1). The wire feeding auxiliary device for the conductive slip ring. When the two moving wheels rotate in opposite directions, they will drive the electronic installation wire to move forward. The front end of the electronic installation wire moves forward through the arc-shaped groove and the circular groove. The arc-shaped groove and the circular groove play a role in guiding and assisting the movement of the electronic installation wire. Driven by the two moving wheels, the front end of the electronic installation wire will slowly extend into the conductive slip ring. Compared with the traditional manual wire threading process method, it has the advantages of more accurate wire threading speed and wire threading accuracy, improving the product production rate and qualification rate.

[0025] (2). The wire feeding auxiliary device for the conductive slip ring. The telescopic end of the telescopic cylinder pushes the cutting knife into the inside of the cutting groove through the L-shaped connecting plate, cutting off the electronic installation wire corresponding to the cutting groove, facilitating the next processing of the electronic installation wire and the conductive slip ring, and further improving the product production efficiency. Description of the Drawings

[0026] The following further describes the present invention in conjunction with the drawings and embodiments:

[0027] Figure 1 It is a schematic structural diagram of the whole of the present invention;

[0028] Figure 2 It is a top view schematic diagram of the upper surface of the fixed base plate of the present invention;

[0029] Figure 3 It is a schematic diagram of the upper surface of the first rectangular block of the present invention;

[0030] Figure 4 It is a connection schematic diagram of the mounting member and the second fixing plate of the present invention.

[0031] Reference numerals: 1. Fixed base plate; 2. First support rod; 3. Second support rod; 4. First fixing plate; 5. Electric telescopic rod; 6. Concave fixing clip; 7. Conductive slip ring; 8. First rectangular block; 9. L-shaped connecting plate; 10. Second rectangular block; 11. Moving wheel; 12. Servo motor; 13. Second fixing plate; 14. Wire winding roller; 15. Electronic installation wire; 16. Mounting member; 17. Third fixing plate; 18. Support plate; 19. Connecting shaft; 20. Arc-shaped groove; 21. Telescopic cylinder; 22. Cutting knife; 23. Circular groove; 24. Cutting groove; 25. Connecting rod. Detailed Embodiment

[0032] This part will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the drawings. The role of the drawings is to supplement the description of the text part of the specification, enabling people to intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be construed as a limitation on the protection scope of the present invention.

[0033] In the description of the present utility model, it should be understood that regarding the orientation description, for example, the orientation or positional relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present utility model.

[0034] In the description of the present utility model, "greater than", "less than", "exceeding", etc. are understood as not including the specific number, and "above", "below", "within", etc. are understood as including the specific number. If there is a description of "first" and "second", it is only for the purpose of distinguishing technical features and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of the indicated technical features or the sequence relationship of the indicated technical features.

[0035] In the description of the present utility model, unless otherwise clearly defined, terms such as "set", "installed", "connected", etc. should be understood in a broad sense. Those skilled in the art can reasonably determine the specific meaning of the above terms in the present utility model in combination with the specific content of the technical solution.

[0036] Please refer to Figures 1-4 , the present utility model provides a technical solution: a wire feeding auxiliary device for a conductive slip ring, including a fixed bottom plate 1, an electronic installation wire 15, and a conductive slip ring 7, and a wire feeding auxiliary component. The wire feeding auxiliary component is arranged on the fixed bottom plate 1. The wire feeding auxiliary component includes two second fixing plates 13, and a set of mounting members 16 are arranged on the opposite surfaces of the two second fixing plates 13;

[0037] Among them, a set of mounting members 16 are composed of two mounting members 16 arranged corresponding to each other up and down. The two mounting members 16 located on the lower side are respectively fixedly connected to the corresponding second fixing plates 13;

[0038] Among them, connecting rods 25 are arranged on the opposite surfaces of the two second fixing plates 13, and the two connecting rods 25 are respectively fixedly installed on two sets of mounting members 16;

[0039] Among them, a winding roller 14 is rotatably connected to the opposite surfaces of the two connecting rods 25, and the winding roller 14 is used for placing the electronic installation wire 15.

[0040] Furthermore, the wire feeding auxiliary component further includes two third fixing plates 17, and the two third fixing plates 17 are both fixedly connected to the upper surface of the fixed bottom plate 1;

[0041] Among them, two support plates 18 are fixedly connected to the right side of the third fixing plate 17 located on the right side. Servo motors 12 are fixedly connected to the upper surfaces of the two support plates 18, and connecting shafts 19 are fixedly connected to the output ends of the two servo motors 12;

[0042] Wherein, the left ends of the two connecting shafts 19 rotatably penetrate through the left side of the third fixing plate 17 on the right side and are fixedly connected to the third fixing plate 17 on the left side;

[0043] Wherein, moving wheels 11 are fixedly sleeved on the outer walls of the two connecting shafts 19.

[0044] Furthermore, the wire feeding auxiliary assembly further includes a first support rod 2, and the first support rod 2 is fixedly connected to the upper surface of the fixed base plate 1;

[0045] Wherein, a second rectangular block 10 is fixedly connected to the upper surface of the first support rod 2, and an arc-shaped groove 20 adapted to the electronic installation wire 15 is formed on the upper surface of the second rectangular block 10.

[0046] Furthermore, the wire feeding auxiliary assembly further includes a second support rod 3, and the second support rod 3 is fixedly connected to the upper surface of the fixed base plate 1. A first rectangular block 8 is fixedly connected to the upper surface of the second support rod 3, and a circular groove 23 is formed on the front surface of the first rectangular block 8, and the circular groove 23 penetrates through the rear surface of the first rectangular block 8.

[0047] Furthermore, a cutting groove 24 is formed on the upper surface of the first rectangular block 8, and the cutting groove 24 communicates with the circular groove 23. A telescopic cylinder 21 is fixedly connected to the upper surface of the first rectangular block 8;

[0048] Wherein, an L-shaped connecting plate 9 is fixedly connected to the telescopic end of the telescopic cylinder 21, and a cutting knife 22 is fixedly connected to the lower surface of the L-shaped connecting plate 9.

[0049] Furthermore, two first fixing plates 4 are fixedly connected to the upper surface of the fixed base plate 1, and electric telescopic rods 5 are sleeved on the two first fixing plates 4;

[0050] Wherein, concave fixing clips 6 are fixedly connected to the telescopic ends of the two electric telescopic rods 5, and the two concave fixing clips 6 are used for fixing the conductive slip ring 7.

[0051] Further, when using the wire feeding auxiliary device, first fix the two connecting rods 25 on the two groups of mounting parts 16. Then, pass the front end of the electronic installation wire 15 through the opposite surfaces of the two moving wheels 11, the inner wall of the arc-shaped groove 20 and the circular groove 23 in sequence. In the initial state, the cutting knife 22 and the cutting groove 24 are in a separated state. Then, pick up a conductive slip ring 7 and place the conductive slip ring 7 on the opposite surfaces of the two concave fixing clips 6. Subsequently, start the two electric telescopic rods 5. The telescopic ends of the two electric telescopic rods 5 drive the two concave fixing clips 6 to move towards each other. The two concave fixing clips 6 fix the conductive slip ring 7. After the fixing is completed, start the two servo motors 12. The rotation directions of the two servo motors 12 are opposite. The two servo motors 12 drive the two moving wheels 11 to rotate through the two connecting shafts 19. The two moving wheels 11 will drive the electronic installation wire 15 to move forward during the opposite rotation. The front end of the electronic installation wire 15 moves forward through the arc-shaped groove 20 and the circular groove 23. The arc-shaped groove 20 and the circular groove 23 play a role in guiding and assisting the movement of the electronic installation wire 15. Driven by the two moving wheels 11, the front end of the electronic installation wire 15 will slowly extend into the conductive slip ring 7. Compared with the traditional manual wire threading process method, it has the advantages of more accurate wire threading speed and wire threading accuracy, improving the product productivity and qualification rate. The front end of the electronic installation wire 15 and the front surface of the conductive slip ring 7 are located in the same plane, and then stop the two servo motors 12.

[0052] Further, when the processing of the electronic installation wire 15 and the conductive slip ring 7 is completed, start the telescopic cylinder 21. The telescopic end of the telescopic cylinder 21 pushes the cutting knife 22 into the inside of the cutting groove 24 through the L-shaped connecting plate 9, and cuts off the electronic installation wire 15 corresponding to the cutting groove 24, which is convenient for the next processing of the electronic installation wire 15 and the conductive slip ring 7, and further improves the product production efficiency.

[0053] Working principle: When using the wire feeding auxiliary device, first fix the two connecting rods 25 on the two groups of mounting parts 16. Then, pass the front end of the electronic installation wire 15 through the opposite surfaces of the two moving wheels 11, the inner wall of the arc-shaped groove 20, and the circular groove 23 in sequence. In the initial state, the cutting knife 22 and the cutting groove 24 are in a separated state. Then, pick up a conductive slip ring 7 and place the conductive slip ring 7 on the opposite surfaces of the two concave fixing clips 6. Subsequently, start the two electric telescopic rods 5. The telescopic ends of the two electric telescopic rods 5 drive the two concave fixing clips 6 to move towards each other. The two concave fixing clips 6 fix the conductive slip ring 7. After the fixing is completed, start the two servo motors 12. The rotation directions of the two servo motors 12 are opposite. The two servo motors 12 drive the two moving wheels 11 to rotate through the two connecting shafts 19. The two moving wheels 11 drive the electronic installation wire 15 to move forward during the opposite rotation. The front end of the electronic installation wire 15 moves forward through the arc-shaped groove 20 and the circular groove 23. The arc-shaped groove 20 and the circular groove 23 play a role in guiding and assisting the movement of the electronic installation wire 15. Driven by the two moving wheels 11, the front end of the electronic installation wire 15 slowly extends into the conductive slip ring 7. Compared with the traditional manual wire threading process method, it has the advantages of more accurate wire threading speed and wire threading accuracy, improving the product production rate and qualification rate. The front end of the electronic installation wire 15 and the front surface of the conductive slip ring 7 are in the same plane, and then stop the two servo motors 12.

[0054] Further, when the processing of the electronic installation wire 15 and the conductive slip ring 7 is completed, start the telescopic cylinder 21. The telescopic end of the telescopic cylinder 21 pushes the cutting knife 22 into the inside of the cutting groove 24 through the L-shaped connecting plate 9, and cuts off the electronic installation wire 15 corresponding to the cutting groove 24, which is convenient for the next processing of the electronic installation wire 15 and the conductive slip ring 7, and further improves the product production efficiency.

[0055] The above has described the embodiments of the present invention in detail with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those of ordinary skill in the art in the said technical field, various changes can be made without departing from the gist of the present invention.

Claims

1. A wire feeding auxiliary device for a conductive slip ring, characterized in that Including: A fixed base plate (1), an electronic installation wire (15), and a conductive slip ring (7); A wire feeding auxiliary component, which is arranged on the fixed base plate (1). The wire feeding auxiliary component includes two second fixed plates (13), and a set of mounting parts (16) are arranged on the opposite surfaces of the two second fixed plates (13); Among them, a set of mounting parts (16) consists of two mounting parts (16) arranged corresponding to each other up and down. The two mounting parts (16) located on the lower side are respectively fixedly connected to the corresponding second fixed plates (13); Among them, connecting rods (25) are arranged on the opposite surfaces of the two second fixed plates (13), and the two connecting rods (25) are respectively fixedly installed on two sets of mounting parts (16); Among them, a wire winding roller (14) is rotatably connected to the opposite surfaces of the two connecting rods (25). The wire winding roller (14) is used for placing the electronic installation wire (15).

2. The wire feeding auxiliary device for a conductive slip ring according to claim 1, characterized in that: The wire feeding auxiliary component further includes two third fixed plates (17), and the two third fixed plates (17) are both fixedly connected to the upper surface of the fixed base plate (1); Among them, two support plates (18) are fixedly connected to the right side of the third fixed plate (17) on the right side. Servo motors (12) are fixedly connected to the upper surfaces of the two support plates (18), and connecting shafts (19) are fixedly connected to the output ends of the two servo motors (12); Among them, the left ends of the two connecting shafts (19) respectively penetrate through the left side of the third fixed plate (17) on the right side and are fixedly connected to the third fixed plate (17) on the left side; Among them, moving wheels (11) are fixedly sleeved on the outer walls of the two connecting shafts (19).

3. The wire feeding auxiliary device for a conductive slip ring according to claim 1, characterized in that: The wire feeding auxiliary component further includes a first support rod (2), and the first support rod (2) is fixedly connected to the upper surface of the fixed base plate (1); Among them, a second rectangular block (10) is fixedly connected to the upper surface of the first support rod (2), and an arc-shaped groove (20) adapted to the electronic installation wire (15) is formed on the upper surface of the second rectangular block (10).

4. The wire feeding auxiliary device for a conductive slip ring according to claim 1, characterized in that: The wire feeding auxiliary component further includes a second support rod (3), and the second support rod (3) is fixedly connected to the upper surface of the fixed base plate (1). A first rectangular block (8) is fixedly connected to the upper surface of the second support rod (3). A circular groove (23) is formed on the front surface of the first rectangular block (8), and the circular groove (23) penetrates through the rear surface of the first rectangular block (8).

5. The wire feeding auxiliary device for a conductive slip ring according to claim 4, characterized in that: A cutting groove (24) is formed on the upper surface of the first rectangular block (8), and the cutting groove (24) communicates with the circular groove (23). A telescopic cylinder (21) is fixedly connected to the upper surface of the first rectangular block (8); Among them, an L-shaped connecting plate (9) is fixedly connected to the telescopic end of the telescopic cylinder (21), and a cutting knife (22) is fixedly connected to the lower surface of the L-shaped connecting plate (9).

6. The wire feeding auxiliary device for a conductive slip ring according to claim 1, characterized in that: Two first fixed plates (4) are fixedly connected to the upper surface of the fixed base plate (1), and electric telescopic rods (5) are sleeved on the two first fixed plates (4); Among them, the telescopic ends of the two electric telescopic rods (5) are both fixedly connected to concave fixed clamps (6), and the two concave fixed clamps (6) are used for fixing the conductive slip ring (7).