Seat headrest sound box wire harness structure
The seat cushion speaker wire structure with enhanced interlocking mechanisms addresses disconnection and vibration issues, providing stable audio connections in vehicles.
Patent Information
- Application Number
- CN202421502456.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-27
- Publication Date
- 2025-07-15
- Estimated Expiration
- 2034-06-27
AI Technical Summary
The seat headrest speaker wiring harness is prone to disengagement due to vibration and pulling in harsh environments, affecting contact stability and transmission reliability.
The structure design of male-end locking shrapnel, elastic spring, headrest pipe outer pipe and female-end locking shrapnel is adopted. Through the combination of interlocking and limiting grooves, the stable connection of the wire harness in harsh environments is ensured.
It realizes stable contact and firm interlocking of the wire harness in harsh vibration environments, meeting the automotive-grade transmission requirements.
Smart Images

Figure CN223110121U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of seat headrest speaker structures, and particularly relates to a wiring harness structure for a seat headrest speaker. Background Art
[0002] A seat headrest speaker is a sound device built into an automobile seat headrest, designed to provide a personalized audio experience for drivers and passengers. This speaker is exquisitely designed and integrated with the headrest, saving space and reducing in-vehicle sound interference. Users can connect their mobile phones or other audio devices via Bluetooth or the in-vehicle system to enjoy music, podcasts, or phone calls. The sound quality of seat headrest speakers is usually better than that of the vehicle's standard speakers, providing a clearer and more stereo sound effect. Some high-end products also have a noise control function that can automatically adjust the volume according to the in-vehicle noise to ensure clear sound quality. In addition, they usually have a simple and easy-to-use control panel or remote control function, facilitating safe operation by the driver during driving. Seat headrest speakers enhance the in-vehicle audio experience, making driving and riding more enjoyable. However, during driving, passengers or drivers are prone to pulling and displacing the speaker wiring harness during adjustment or touching, resulting in disconnection of the wiring, or even damage. Moreover, the harsh environment such as vibrations generated during vehicle driving will also affect the stability of the contact. Therefore, this application provides a wiring harness structure for a seat headrest speaker. Summary of the Invention
[0003] To solve the above technical problems, the utility model proposes a new wiring harness structure for a seat headrest speaker that can effectively prevent disconnection, provide a more stable and firm interlocking effect, achieve stable contact in a harsh vibration environment, and meet vehicle-grade transmission.
[0004] The technical solution of the utility model is realized as follows:
[0005] A wiring harness structure for a seat headrest speaker includes a male end locking spring piece, an elastic clamping spring, an outer tube of the headrest tube, and a female end locking spring piece. Among them, a top card slot, an outer card slot, and a headrest tube groove are provided on the outside of the outer tube of the headrest tube. A female end outer mold is movably connected inside the outer tube of the headrest tube. An inner mold card slot is provided on the outside of the female end outer mold. A female end socket is fixedly connected inside the female end outer mold. A sheath is movably connected to the outside of the outer tube of the headrest tube. A connection socket is provided inside the sheath. The male end locking spring piece is detachably connected inside the connection socket. The female end locking spring piece is detachably connected inside the female end socket. An inner connecting card is fixedly connected to the outside of the elastic clamping spring. An outer connecting card is fixedly connected to the outside of the elastic clamping spring. A fixed root piece is fixedly connected to the end of the female end locking spring piece. A semi-connected waist piece is fixedly connected to the outside of the female end locking spring piece.
[0006] Further, an assembly guiding groove is provided on the outer part of the female end outer mold. A female end plug is fixedly connected to the outer part of the female end outer mold. A connection card is fixedly connected to the outer part of the female end plug. A female base is spot-welded to the outer part of the female end slot. A female end wire is fixedly connected to the outer part of the female base away from the female end slot.
[0007] Further, an assembly guiding groove is provided on the outer part of the female end outer mold. A clamping boss is fixedly connected to the outer part of the sheath. A guiding groove is provided on the outer part of the sheath. A spring limiting groove is provided on the outer part of the sheath. A plastic bracket fitting part is fixedly connected to the outer part of the sheath.
[0008] Further, a male end plug is detachably connected to the inside of the connection slot. A male end wire is fixedly connected to the outer part of the male end plug. An inner mold boss is fixedly connected to the outer part of the male end wire. A male end outer mold is movably connected to the outer part of the male end wire. The inner mold boss and the male end outer mold are mutually fitted.
[0009] Further, four-core twisted pairs are movably connected to the inside of both the male end wire and the female end wire. The four-core twisted pairs are respectively spot-welded to the male end plug and the female base. The male end outer mold and the plastic bracket fitting part are fitted and connected. There are two groups of male end locking spring pieces which are symmetrically distributed inside the connection slot. There are two groups of clamping bosses which are symmetrically distributed on the outer part of the sheath. There are two groups of spring limiting grooves which are symmetrically distributed inside the sheath.
[0010] Further, there are two groups of assembly guiding grooves which are symmetrically distributed on the outer part of the female end outer mold. There are two groups of inner mold card slots which are symmetrically distributed on the outer part of the female end outer mold. There are two groups of connection cards which are symmetrically distributed on the outer part of the female end plug. The elastic clamping spring is movably connected to the female end outer mold. The inner connection card is fitted with the inner mold card slot. The outer connection card is fitted with the outer card slot. The top card slot is fitted with the connection card. The headrest tube groove is movably connected to the male end locking spring piece. The outer tube of the headrest tube is movably connected to the female end outer mold.
[0011] Further, the outer tube of the headrest tube is movably connected to the connection slot. The male end plug is detachably connected to the female end slot.
[0012] Further, the fixed root piece is fixedly connected to the female end slot. There are multiple groups of female end locking spring pieces which are circumferentially distributed inside the female end slot. The semi-connected waist piece is mutually fitted with the recess of the male end plug.
[0013] The utility model has the following beneficial effects:
[0014] 1. By setting the male end outer mold, female end outer mold, plastic bracket fitting part, and inner mold boss, the wire outer mold of the inner mold after the male end sheath is assembled with the snap spring and welded and formed is shaped as follows: the inner mold guides and positions the assembly with the outer shell, the outer mold is integrally embedded in the plastic sheath, and both the inner and outer circles are wrapped. The inner mold is designed with a circle of bosses and is integrally embedded in the outer mold. The outer mold is treated with teeth around the whole circle and has a through design, increasing the wrapping force with the outer mold and being able to withstand large pulling forces without being damaged.
[0015] 2. By setting the female end socket, elastic snap ring, outer tube of the headrest tube, and female end snap spring, the four highly elastic locking pieces of the male end jack are snapped into the groove of the metal outer tube of the female seat: providing a more stable and firm interlocking effect and achieving stable contact in a harsh vibration environment.
[0016] 3. By setting the spring limit groove, in order to solve the risk problem of the male end sheath and the slider spring disengaging during the up and down sliding process, a spring limit groove is specially designed to cooperate with it, so that the spring can be firmly and stably stuck in the limit groove without falling off. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 is the overall structural schematic diagram of the present utility model;
[0018] Figure 2 is the present utility model Figure 1 from another perspective;
[0019] Figure 3 is the present utility model Figure 1 from another perspective;
[0020] Figure 4 is the internal structural schematic diagram of the present utility model;
[0021] Figure 5 is the overall exploded view of the present utility model;
[0022] Figure 6 is the present utility model Figure 5 from another perspective;
[0023] Figure 7 is the partial structural schematic diagram of the present utility model.
[0024] Figure 8 is the partial structural schematic diagram of the present utility model.
[0025] Figure 9 is the partial structural side view of the present utility model.
[0026] Figure 10 is the present utility model Figure 9 from another perspective.
[0027] Figure 11 It is a partial structural schematic diagram of the present utility model.
[0028] Figure 12 It is a partial structural anatomical diagram of the present utility model.
[0029] In the figure: 1. Sheath; 2. Male end outer mold; 3. Female end outer mold; 4. Spring limit groove; 5. Connection slot; 6. Male end locking spring piece; 7. Male end plug; 8. Plastic bracket fitting part; 9. Male end wire; 10. Inner mold boss; 11. Four-core twisted pair wire; 12. Female end wire; 13. Female socket; 14. Female end slot; 15. Assembly guiding groove; 16. Inner mold card slot; 17. Elastic snap ring; 18. Outer tube of headrest tube; 19. Top card slot; 20. Outer card slot; 21. Headrest tube groove; 22. Connection card; 23. Female end plug; 24. Female end locking spring piece; 25. Guide groove; 26. Clamping boss; 27. Inner connection card; 28. Outer connection card; 29. Fixed root piece; 30. Semi-connected waist piece. Specific embodiments
[0030] Next, the technical solutions in the embodiments of the present utility model will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.
[0031] Please refer to Figures 1 to 12 As shown, the seat headrest speaker wire harness structure provided by the present utility model includes a male end locking spring piece 6, an elastic snap ring 17, an outer tube 18 of the headrest tube, and a female end locking spring piece 24. A top card slot 19 is provided on the outside of the outer tube 18 of the headrest tube, an outer card slot 20 is provided on the outside of the outer tube 18 of the headrest tube, a headrest tube groove 21 is provided on the outside of the outer tube 18 of the headrest tube, a female end outer mold 3 is movably connected inside the outer tube 18 of the headrest tube, an inner mold card slot 16 is provided on the outside of the female end outer mold 3, a female end slot 14 is fixedly connected inside the female end outer mold 3, a sheath 1 is movably connected on the outside of the outer tube 18 of the headrest tube, a connection slot 5 is provided inside the sheath 1, the male end locking spring piece 6 is detachably connected inside the connection slot 5, the female end locking spring piece 24 is detachably connected inside the female end slot 14, an inner connection card 27 is fixedly connected to the outside of the elastic snap ring 17, an outer connection card 28 is fixedly connected to the outside of the elastic snap ring 17, a fixed root piece 29 is fixedly connected to the end of the female end locking spring piece 24, and a semi-connected waist piece 30 is fixedly connected to the outside of the female end locking spring piece 24;
[0032] An assembly guiding groove 15 is provided on the outside of the female end outer mold 3. A female end plug 23 is fixedly connected to the outside of the female end outer mold 3. A connection card 22 is fixedly connected to the outside of the female end plug 23. A female base 13 is spot-welded to the outside of the female end slot 14. A female end wire 12 is fixedly connected to the outside of the end of the female base 13 away from the female end slot 14. The outer tube 18 of the headrest tube is movably connected to the connection slot 5. The male end plug 7 is detachably connected to the female end slot 14. The fixing root piece 29 is fixedly connected to the female end slot 14. There are multiple groups of female end locking elastic pieces 24 and they are circumferentially distributed inside the female end slot 14. The semi-connected waist piece 30 is mutually engaged with the recess of the male end plug 7.
[0033] Specifically, at the initial stage of installation, the male end plug 7 and the female end slot 14 are respectively spot-welded to the four-core twisted pair wire 11 to complete the inner mold forming. Then, the male end outer mold 2 is mutually engaged with the plastic bracket fitting part 8 along the male end wire 9 to complete the overmolding and fixing. At the same time, the inner mold boss 10 outside the male end wire 9 is mutually engaged with the male end outer mold 2 to make the male end wire 9 more stably installed inside the male end outer mold 2. The male end locking elastic piece 6 is installed inside the connection slot 5. Thus, the assembly of the male end wire harness assembly is completed. The female end wire 12, the female base 13 and the female end slot 14 are all inside the female end outer mold 3. The elastic clamping spring 17 is pushed along the assembly guiding groove 15 outside the female end outer mold 3. After the internal connection card 27 is mutually engaged with the inner mold card slot 16, the outer tube 18 of the headrest tube is sleeved outside the female end outer mold 3. During this process, the top card slot 19 is mutually engaged with the connection card 22, and the external connection card 28 is mutually engaged with the external card slot 20. Thus, the assembly of the female end wire harness assembly is completed. The female end outer mold 3, the elastic clamping spring 17 and the outer tube 18 of the headrest tube are mutually combined to provide bidirectional resistance when the female end outer mold 3 and the outer tube 18 of the headrest tube are separated from each other, which is convenient for the fixed installation of the components. Then, the female end wire harness assembly can be inserted into the male end wire harness assembly. During this process, the male end locking elastic piece 6 is mutually clamped and fixed with the headrest tube groove 21. An interlocking structure is formed with the outer tube 18 of the headrest tube by the pressure applied by the male end locking elastic piece 6, effectively preventing accidental disconnection.
[0034] Furthermore, a clamping boss 26 is fixedly connected to the outside of the sheath 1, a guide groove 25 is provided on the outside of the sheath 1, a spring limiting groove 4 is provided on the outside of the sheath 1, a plastic bracket fitting part 8 is fixedly connected to the outside of the sheath 1, a male plug 7 is detachably connected inside the connection slot 5, a male wire 9 is fixedly connected to the outside of the male plug 7, an inner mold boss 10 is fixedly connected to the outside of the male wire 9, a male outer mold 2 is movably connected to the outside of the male wire 9, the inner mold boss 10 and the male outer mold 2 are mutually fitted, four-core twisted pairs 11 are movably connected inside both the male wire 9 and the female wire 12, the four-core twisted pairs 11 are respectively spot-welded to the male plug 7 and the female socket 13, the male outer mold 2 and the plastic bracket fitting part 8 are fitted and connected, there are two groups of male locking spring pieces 6 which are symmetrically distributed inside the connection slot 5, there are two groups of clamping bosses 26 which are symmetrically distributed on the outside of the sheath 1, there are two groups of spring limiting grooves 4 which are symmetrically distributed inside the sheath 1, there are two groups of assembly guide grooves 15 which are symmetrically distributed on the outside of the female outer mold 3, there are two groups of inner mold chucks 16 which are symmetrically distributed on the outside of the female outer mold 3, there are two groups of connection clips 22 which are symmetrically distributed on the outside of the female plug 23, an elastic clamping spring 17 is movably connected to the female outer mold 3, an inner connection clip 27 is fitted and connected to the inner mold chuck 16, an outer connection clip 28 is fitted and connected to the outer chuck 20, a top chuck 19 is fitted and connected to the connection clip 22, a headrest tube groove 21 is movably connected to the male locking spring piece 6, and a headrest tube outer tube 18 is movably connected to the female outer mold 3.
[0035] By making the above settings, after the female outer mold 3 is inserted into the connection slot 5, the male plug 7 is connected to the female slot 14. At the same time, the female locking spring piece 24 inside the female slot 14 is mutually fitted and fixed with the male plug 7. By applying pressure to the male plug 7 through the female locking spring piece 24, it is ensured that after the male plug 7 is inserted, the connection is stable and the contact is stable through the pressure given by the female locking spring piece 24. When in a vibrating environment, the male plug 7 receives the vibration conducted from the external machine and conducts it to the outside of the female locking spring piece 24. The vibration is gradually eliminated to a safe range through the elastic deformation of the female locking spring piece 24 and the semi-connected waist piece 30. And when in a pulling scenario, the semi-connected waist piece 30 is stuck in the recess of the male plug 7 to limit the movement, realizing stable contact in a harsh vibration environment and maintaining a certain robustness, which can meet the vehicle-grade transmission.
[0036] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A wiring harness structure for a seat headrest speaker, characterized in that, It includes a male end locking spring piece (6), an elastic snap spring (17), an outer tube of the headrest tube (18), and a female end locking spring piece (24). Among them, a top card slot (19) is provided on the outside of the outer tube of the headrest tube (18), an outer card slot (20) is provided on the outside of the outer tube of the headrest tube (18), a headrest tube groove (21) is provided on the outside of the outer tube of the headrest tube (18), a female end outer mold (3) is movably connected inside the outer tube of the headrest tube (18), an inner mold card slot (16) is provided on the outside of the female end outer mold (3), a female end socket (14) is fixedly connected inside the female end outer mold (3), a sheath (1) is movably connected to the outside of the outer tube of the headrest tube (18), a connection socket (5) is provided inside the sheath (1), the male end locking spring piece (6) is detachably connected inside the connection socket (5), the female end locking spring piece (24) is detachably connected inside the female end socket (14), an inner connecting card (27) is fixedly connected to the outside of the elastic snap spring (17), an outer connecting card (28) is fixedly connected to the outside of the elastic snap spring (17), a fixed root piece (29) is fixedly connected to the end of the female end locking spring piece (24), and a semi-connected waist piece (30) is fixedly connected to the outside of the female end locking spring piece (24).
2. The wiring harness structure of a seat headrest speaker according to claim 1, characterized in that An assembly guiding groove (15) is provided on the outside of the female end outer mold (3), a female end plug (23) is fixedly connected to the outside of the female end outer mold (3), a connection card (22) is fixedly connected to the outside of the female end plug (23), a female base (13) is spot-welded to the outside of the female end socket (14), and a female end wire (12) is fixedly connected to the outside of the end of the female base (13) away from the female end socket (14).
3. The wiring harness structure of a seat headrest speaker according to claim 2, characterized in that A clamping boss (26) is fixedly connected to the outside of the sheath (1), a guiding groove (25) is provided on the outside of the sheath (1), a spring limiting groove (4) is provided on the outside of the sheath (1), and a plastic bracket fitting part (8) is fixedly connected to the outside of the sheath (1).
4. The wiring harness structure of a seat headrest speaker according to claim 3, characterized in that, A male end plug (7) is detachably connected inside the connection socket (5), a male end wire (9) is fixedly connected to the outside of the male end plug (7), an inner mold boss (10) is fixedly connected to the outside of the male end wire (9), a male end outer mold (2) is movably connected to the outside of the male end wire (9), and the inner mold boss (10) and the male end outer mold (2) are mutually fitted.
5. The wiring harness structure of a seat headrest speaker according to claim 4, wherein, A four-core twisted pair wire (11) is movably connected inside both the male end wire (9) and the female end wire (12), the four-core twisted pair wire (11) is respectively spot-welded to the male end plug (7) and the female base (13), the male end outer mold (2) and the plastic bracket fitting part (8) are fitted and connected, there are two groups of male end locking spring pieces (6) and they are symmetrically distributed inside the connection socket (5), there are two groups of clamping bosses (26) and they are symmetrically distributed on the outside of the sheath (1), and there are two groups of spring limiting grooves (4) and they are symmetrically distributed inside the sheath (1).
6. The wiring harness structure of a seat headrest speaker according to claim 2, wherein, There are two sets of the assembly guiding grooves (15), which are symmetrically distributed outside the female end outer mold (3). There are two sets of the inner mold clamping grooves (16), which are symmetrically distributed outside the female end outer mold (3). There are two sets of the connecting cards (22), which are symmetrically distributed outside the female end plug (23). The elastic snap ring (17) is movably connected to the female end outer mold (3). The internal connecting card (27) is fitted and connected with the inner mold clamping groove (16). The external connecting card (28) is fitted and connected with the outer clamping groove (20). The top clamping groove (19) is fitted and connected with the connecting card (22). The headrest tube groove (21) is movably connected to the male end locking spring piece (6). The outer tube (18) of the headrest tube is movably connected to the female end outer mold (3).
7. The harness structure of a seat headrest speaker according to claim 4, wherein The outer tube (18) of the headrest tube is movably connected to the connecting slot (5). The male end plug (7) is detachably connected to the female end slot (14).
8. A seat headrest speaker wire harness structure according to claim 7, characterized in that, The fixed root piece (29) is fixedly connected to the female end slot (14). There are multiple sets of the female end locking spring pieces (24), which are circumferentially distributed inside the female end slot (14). The semi-connected waist piece (30) is mutually fitted with the recess of the male end plug (7).