Heat dissipation water channel of micro-channel motor controller shell

The microchannel motor controller housing addresses the limitations of casted heat exchangers by employing a machinable design with water-cooled fins and fans for rapid prototyping and adjustable thermal management, enhancing cooling efficiency and practicality.

CN223110355UActive Publication Date: 2025-07-15PUWEIKE AUTOMOBILE TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202421589614.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-08
Publication Date
2025-07-15
Estimated Expiration
2034-07-08

AI Technical Summary

Technical Problem

At present, the design of heat dissipation waterways used for power devices is mostly casting, with high mold opening costs and long time, so it cannot be adjusted after setting, and the heat dissipation is insufficient and further adjustment cannot be made.

Method used

A heat dissipation water channel of the outer shell of the microchannel motor controller is designed, and is formed by machine processing, including heat dissipation fins, water-cooled water inlet and outlet, connecting cooling pipes and driving fan blade structure, and driving fan blades drive the fan blades to rotate by cooling water to generate wind accelerate heat dissipation.

Benefits of technology

It realizes rapid sample release without opening the mold, has large water channel channels, small water resistance, and high heat dissipation efficiency. It can further adjust the heat dissipation and improve the overall practicality and heat dissipation ability of the motor controller shell.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a heat dissipation water channel of a micro-channel motor controller shell. The heat dissipation water channel comprises an external connection lug arranged on the side face of the motor controller shell. Heat dissipation fins are arranged in the middle of the machine heat dissipation water channel, water-cooling water inlets are formed in the top end of the heat dissipation water channel and the wall face of the machine controller outer shell, and water-cooling outlets corresponding to the water-cooling water inlets are water-cooling water outlets formed in the side face of the machine controller outer shell. During use, cooling water for cooling enters from the water-cooling water inlet to contact and cool the radiating fins and then flows out along the water-cooling water outlet, the radiating fins increase the radiating contact area, after improvement, machining can be achieved, the sample outlet speed is high, mold opening is not needed, the water channel is large in channel and small in water resistance, and the radiating fins of the water channel are designed, so that the radiating efficiency is high; the motor controller shell can be further processed on the basis, the heat dissipation requirement is met, and the overall use practicability of the motor controller shell can be effectively improved through the improvement of the motor controller shell.
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Description

Technical Field

[0001] The utility model belongs to the technical field related to the electronic industry, and particularly relates to a heat dissipation water channel for the housing of a microchannel motor controller. Background Technique

[0002] The control motor serves as an actuator, a detection element, and an arithmetic element in the control system. In terms of working principle, there is no essential difference between a micro-control motor and an ordinary motor, but they are different in terms of usage functions. Ordinary motors have a large power and focus on performance indicators such as starting, running, and braking of the motor, while the control motor has a smaller output power and focuses on the control accuracy, response speed, and operation reliability of the motor. There are many types of micro-control motors produced at home and abroad with different functions.

[0003] However, at present, the heat dissipation water channels for power devices are mostly formed by casting. To form a sample or for initial testing, casting requires mold opening, which has a high cost and a long mold opening time, delaying the early development and forming of samples. Moreover, once the casting mold is finalized, it cannot be changed. If the heat dissipation is insufficient, it cannot be further adjusted. Therefore, a heat dissipation water channel that can be machined is designed. Summary of the Utility Model

[0004] The purpose of the utility model is to provide a heat dissipation water channel for the housing of a microchannel motor controller to solve the problems in the above background technique, that is, at present, the heat dissipation water channels for power devices are mostly formed by casting. To form a sample or for initial testing, casting requires mold opening, which has a high cost and a long mold opening time, delaying the early development and forming of samples. Moreover, once the casting mold is finalized, it cannot be changed. If the heat dissipation is insufficient, it cannot be further adjusted.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A heat dissipation water channel for the housing of a microchannel motor controller, including a machine controller housing body and an external connection tab provided at the side position of the machine controller housing body;

[0006] A heat dissipation water channel is provided at the rear side position of the machine controller housing body. A heat dissipation fin is provided at the middle position of the heat dissipation water channel. A water-cooled inlet is provided at the top end of the heat dissipation water channel and the wall surface of the machine controller housing body. The water-cooled outlet corresponding to the water-cooled inlet is a water-cooled outlet provided at its side position. When in use, the cooling water for cooling enters from the water-cooled inlet to contact and cool the heat dissipation fin, and then flows out along the water-cooled outlet. The heat dissipation fin increases the heat dissipation contact area.

[0007] Preferably, a connecting cooling pipe is provided at the middle position of the heat dissipation fin. The end of the connecting cooling pipe is communicated with the outside. The connecting cooling pipe is made of aluminum metal material.

[0008] Preferably, a second external connection support block is provided at the end of the connecting cooling pipe and in the middle position between the water-cooling inlet and the water-cooling outlet. A driven fan blade is provided at the side position of the second external connection support block, and a driven drive shaft is provided inside the second external connection support block.

[0009] Preferably, a second drive gear is provided at the side position of the driven drive shaft, and the second drive gear is connected to the housing of the machine controller through a rotating shaft.

[0010] Preferably, a first drive gear is provided at the side position of the second drive gear. An external connection support block one is provided at the outer side position of the first drive gear. A driving drive shaft is provided at the side position of the external connection support block one, and a fluid driving fan blade is provided at the side position of the driving drive shaft.

[0011] Preferably, an external connection filter port is provided at the side position of the driven fan blade, and the external connection filter port is installed and connected to the driven fan blade by means of plug-in connection.

[0012] Preferably, two cable ports are provided at the left side surface position of the housing of the machine controller, and the cable ports are formed by the structure of the housing of the machine controller.

[0013] Preferably, an internal installation connection column is provided at the inner side surface position of the housing of the machine controller, and an internal thread is provided at the inner side surface position of the internal installation connection column.

[0014] Compared with the prior art, the present utility model provides a heat dissipation water channel for the housing of a microchannel motor controller, and has the following beneficial effects:

[0015] 1. In the heat dissipation water channel of the housing of the microchannel motor controller, a heat dissipation water channel is provided at the rear side surface position of the housing of the machine controller. A heat dissipation fin is provided at the middle position of the heat dissipation water channel. A water-cooling inlet is provided at the top end of the heat dissipation water channel and on the wall surface of the housing of the machine controller. The corresponding water-cooling outlet of the water-cooling inlet is a water-cooling outlet provided at its side position. When in use, the cooling water for cooling enters from the water-cooling inlet to contact and cool the heat dissipation fin, and then flows out along the water-cooling outlet. The heat dissipation fin increases the heat dissipation contact area, can be realized by machining, has a fast sample production speed, does not require mold opening, has a large water channel, small water resistance, and the heat dissipation fin design of the water channel has high heat dissipation efficiency. This design can be further processed on the basis to meet the heat dissipation requirements. Through the improvement of the present utility model, the overall practicality of the housing of the motor controller can be effectively improved.

[0016] 2. In the heat dissipation water channel of the micro-channel motor controller housing, a connecting cooling pipe is provided at the middle position of the heat dissipation fins. The end of the connecting cooling pipe is communicated with the outside. The connecting cooling pipe is made of aluminum metal. At the end of the connecting cooling pipe and at the middle position between the water-cooling inlet and the water-cooling outlet, a connecting support outer connecting block two is provided. A driven fan blade is provided at the side position of the connecting support outer connecting block two. A driven drive shaft is provided at the inner position of the connecting support outer connecting block two. A drive gear two is provided at the side position of the driven drive shaft. The drive gear two is connected to the controller housing body through a rotating shaft. A drive gear one is provided at the side position of the drive gear two. A connecting support outer connecting block one is provided at the outer position of the drive gear one. A driving drive shaft is provided at the side position of the connecting support outer connecting block one. A fluid driving fan blade is provided at the side position of the driving drive shaft. During operation, the fluid driving fan blade is driven to rotate by the cooling water, and then the driven fan blade is driven to rotate to generate wind. The wind fluid can cool the connecting cooling pipe and accelerate the temperature drop in the heat dissipation water channel, thereby effectively further improving the heat dissipation capacity of the heat dissipation water channel of the motor controller housing. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 FIG. is a schematic diagram of the overall structure of the heat dissipation water channel of the micro-channel motor controller housing of the present invention.

[0018] Figure 2 FIG. is a schematic diagram of the inner side structure of the heat dissipation water channel of the micro-channel motor controller housing of the present invention.

[0019] Figure 3 FIG. is an enlarged schematic diagram of the structure at position A of the heat dissipation water channel of the micro-channel motor controller housing of the present invention.

[0020] Figure 4 FIG. is a schematic diagram of the top view cross-section at position A of the heat dissipation water channel of the micro-channel motor controller housing of the present invention.

[0021] In the figure: 1. Controller housing body; 2. Heat dissipation water channel; 3. Heat dissipation fins; 4. Water-cooling inlet; 5. Water-cooling outlet; 6. Outer connection tab; 7. Inner installation connection column; 8. Cable outlet; 9. Fluid driving fan blade; 10. Connecting cooling pipe; 11. Outer connection filter port; 12. Driven fan blade; 13. Driving drive shaft; 14. Connecting support outer connecting block one; 15. Drive gear one; 16. Drive gear two; 17. Connecting support outer connecting block two; 18. Driven drive shaft. DETAILED DESCRIPTION OF THE INVENTION

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] The present utility model provides a Figures 1-4 shown heat dissipation water channel for the housing of a microchannel motor controller, including a housing body 1 of the machine controller and an external connection tab 6 provided at the side position of the housing body 1 of the machine controller; a heat dissipation water channel 2 is provided at the rear side position of the housing body 1 of the machine controller, a heat dissipation fin 3 is provided at the middle position of the heat dissipation water channel 2, a water-cooled inlet 4 is provided at the top end of the heat dissipation water channel 2 and the wall surface position of the housing body 1 of the machine controller, and the water-cooled outlet corresponding to the water-cooled inlet 4 is a water-cooled outlet 5 provided at its side position. When in use, the cooling water for cooling enters from the water-cooled inlet 4 to contact and cool the heat dissipation fin 3, and then flows out along the water-cooled outlet 5. The heat dissipation fin 3 increases the heat dissipation contact area. Apply sealant on the contact surface between the water channel cover plate and the heat dissipation water channel 2, and then fix it by friction welding. When in use, the cooling water for cooling enters from the water-cooled inlet 4 to contact and cool the heat dissipation fin 3, and then flows out along the water-cooled outlet 5. The heat dissipation fin 3 increases the heat dissipation contact area. It can be realized by machining, with a fast sample production speed, no need to open a mold, a large water channel, and a small water resistance. The design of the heat dissipation fin 3 of the water channel has a high heat dissipation efficiency. This design can be further processed on this basis to meet the heat dissipation requirements. Through the improvement of the present utility model, the overall practicality of the housing of the motor controller can be effectively improved.

[0024] As Figure 4As shown, a cooling pipe 10 is provided at the middle position of the heat dissipation fin 3, and the end of the cooling pipe 10 is connected to the outside, and the cooling pipe 10 is made of metal aluminum material. A connecting support external connection block 2 17 is provided at the end of the cooling pipe 10 and located in the middle position between the water-cooling water inlet 4 and the water-cooling water outlet 5, and a driven fan blade 12 is provided at the side position of the connecting support external connection block 2 17, and a driven drive shaft 18 is provided at the inner position of the connecting support external connection block 2 17, and a driving gear 2 16 is provided at the side position of the driven drive shaft 18, and the driving gear 2 16 is connected to the outer shell of the machine controller through a rotating shaft. 1 is connected, a driving gear 15 is arranged at the side position of the driving gear 2 16, a connecting support outer connecting block 14 is arranged at the outer position of the driving gear 15, an active driving shaft 13 is arranged at the side position of the connecting support outer connecting block 14, and a fluid driving blade 9 is arranged at the side position of the active driving shaft 13. When working, the fluid driving blade 9 is driven by cooling water to rotate and then drive the driven blade 12 to rotate to generate wind. The wind fluid can cool the connected cooling pipe 10 and accelerate the temperature drop in the heat dissipation water channel, thereby effectively further improving the cooling capacity of the heat dissipation water channel of the motor controller housing.

[0025] like Figure 4 As shown, an external connection filter port 11 is provided at the side position of the driven fan blade 12, and the external connection filter port 11 is installed and connected with the driven fan blade 12 by plug-in and card connection. The setting of the external connection filter port 11 can effectively intercept impurities on the outside of the driven fan blade 12, prevent the impurities from entering and affecting the rotation of the driven fan blade 12, thereby effectively improving the service life of the driven fan blade 12.

[0026] like Figure 2 As shown, two cable openings 8 are arranged on the left side of the machine controller outer shell 1. The cable openings 8 are formed by the structure of the machine controller outer shell 1. The two cable openings 8 are arranged to facilitate leading out the connecting wires inside the machine controller outer shell 1 for connection with external devices.

[0027] like Figure 2 As shown, an inner mounting connecting column 7 is provided at the inner side surface of the machine controller outer shell 1, and an internal thread is provided at the inner side surface of the internal mounting connecting column 7. The internal mounting connecting column 7 is used for connecting and strengthening the inner part of the machine controller outer shell 1. The setting can be connected by screws passing through the other part of the shell assembled by the machine controller outer shell 1 and connected to the internal thread in the internal mounting connecting column 7 for installation and connection, so that the two parts of the shell can be stably assembled together.

[0028] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not used to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A heat dissipation water channel for the housing of a microchannel motor controller, comprising a driven fan blade (12), a housing of the machine controller (1), and an external connection tab (6) provided at the side position of the housing of the machine controller (1); It is characterized in that: a heat dissipation water channel (2) is provided at the rear side position of the housing of the machine controller (1), a heat dissipation fin (3) is provided at the middle position of the heat dissipation water channel (2), a water-cooled inlet (4) is provided at the top end of the heat dissipation water channel (2) and at the wall surface position of the housing of the machine controller (1), and the outlet of the water-cooled corresponding to the water-cooled inlet (4) is a water-cooled outlet (5) provided at its side position. When in use, the cooling water for cooling enters from the water-cooled inlet (4) to contact and cool the heat dissipation fin (3), and then flows out along the water-cooled outlet (5). The heat dissipation fin (3) increases the heat dissipation contact area.

2. The heat dissipation water channel of a microchannel motor controller housing according to claim 1, characterized in that: A connection cooling pipe (10) is provided at the middle position of the heat dissipation fin (3), and the end of the connection cooling pipe (10) communicates with the outside. The connection cooling pipe (10) is made of aluminum metal material.

3. The heat dissipation water channel of a microchannel motor controller housing according to claim 2, characterized in that: A connection support external connection block two (17) is provided at the end of the connection cooling pipe (10) and at the middle position between the water-cooled inlet (4) and the water-cooled outlet (5). A driven fan blade (12) is provided at the side position of the connection support external connection block two (17), and a driven drive shaft (18) is provided at the internal position of the connection support external connection block two (17).

4. The heat dissipation water channel of the microchannel motor controller housing according to claim 3, characterized in that: A drive gear two (16) is provided at the side position of the driven drive shaft (18), and the drive gear two (16) is connected to the housing of the machine controller (1) through a rotating shaft.

5. The heat dissipation water channel of the microchannel motor controller housing according to claim 4, characterized in that: A drive gear one (15) is provided at the side position of the drive gear two (16), a connection support external connection block one (14) is provided at the outer side position of the drive gear one (15), a main drive shaft (13) is provided at the side position of the connection support external connection block one (14), and a fluid drive fan blade (9) is provided at the side position of the main drive shaft (13).

6. The heat dissipation water channel of a microchannel motor controller housing according to claim 1, characterized in that: An external connection filter port (11) is provided at the side position of the driven fan blade (12), and the external connection filter port (11) is installed and connected to the driven fan blade (12) by means of plug-in clamping.

7. The heat dissipation water channel of a microchannel motor controller housing according to claim 1, characterized in that: Two wire arranging ports (8) are provided at the left side position of the housing of the machine controller (1), and the wire arranging ports (8) are formed by the structure of the housing of the machine controller (1).

8. The heat dissipation water channel of the microchannel motor controller housing according to claim 1, characterized in that: Internal installation connection columns (7) are provided at the inner side position of the housing of the machine controller (1), and internal threads are provided at the inner side position of the internal installation connection columns (7).