Environment-friendly flushing device for pig slaughtering

Through the collaborative design of the spray head and bristles and automated wastewater filtration system, the problems of stubborn stain cleaning and wastewater treatment in the pig slaughtering device are solved, and efficient cleaning and environmentally friendly utilization are achieved.

CN223110799UActive Publication Date: 2025-07-18SICHUAN HONGJIE SLAUGHTERING CO LTD
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Patent Information

Application Number
CN202422438464.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-10
Publication Date
2025-07-18
Estimated Expiration
2034-10-10

AI Technical Summary

Technical Problem

Existing pig slaughtering devices rely on a single water flow to wash out the stubborn stains, and improper wastewater treatment leads to waste of water resources and environmental pollution.

Method used

The spray head and bristles are designed in a collaborative manner, combined with an automated wastewater filtration system, to achieve double cleaning of the pig body surface, and wastewater recycling is carried out through a filter and an activated carbon filter box.

Benefits of technology

It improves cleaning efficiency, ensures pig body hygiene, reduces labor intensity, and maximizes water resources and environmental protection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of flushing devices, in particular to an environment-friendly flushing device for pig slaughtering, and solves the problems that in the prior art, part of existing devices only depend on a single water flow flushing or scrubbing mode, and particularly, an ideal cleaning effect on stubborn stains on the body surfaces of pigs is difficult to achieve; and meanwhile, the problems that the devices often lack an effective mechanism in the aspect of wastewater treatment, and wastewater generated in the cleaning process is directly discharged, so that precious water resources are wasted, the surrounding environment is possibly polluted, and the practicability of the devices is reduced are solved. An environment-friendly flushing device for pig slaughtering comprises a mounting box, a mounting groove is formed in the middle of the top of the mounting box, a first filter screen is fixedly connected to the position, located at the top of the mounting groove, in the mounting box, and shells are fixedly connected to the surfaces of the two sides of the top of the mounting box. According to the device, the dual cleaning effect is achieved, the cleaning efficiency is greatly improved, meanwhile, the maximum utilization of water resources is achieved, waste of the water resources is reduced, and the practicability of the device is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flushing devices, in particular to an environment-friendly flushing device for pig slaughtering. Background Art

[0002] At present, the supply and demand of pork is very large. The slaughterhouse has a complete automatic production chain for slaughtering live pigs. During the production process, it is necessary to flush the live pigs that have completed slaughtering, bloodletting, and hair removal. The cleaning of pigs is an important link to ensure the safety and hygiene of meat quality. Traditional flushing devices often require a large amount of manual operation, with high labor intensity, and there are problems such as uneven cleaning and omission. With the large-scale development of the breeding industry and the improvement of environmental protection awareness, an automated flushing device for pig slaughtering has emerged.

[0003] However, some existing devices only rely on a single water flow flushing or brushing method. Especially for stubborn stains on the surface of pigs, it is difficult to achieve an ideal cleaning effect. At the same time, these devices often lack an effective mechanism for wastewater treatment, and the wastewater generated during the cleaning process is directly discharged, which not only wastes precious water resources but also may pollute the surrounding environment. It is difficult to meet the modern breeding industry's requirements for efficient, safe, and environmentally friendly cleaning, resulting in a reduction in the practicality of the device. Therefore, we propose an environment-friendly flushing device for pig slaughtering to solve the above problems. Summary of the Utility Model

[0004] The purpose of the utility model is to provide an environment-friendly flushing device for pig slaughtering, which solves the problems in the prior art that some existing devices only rely on a single water flow flushing or brushing method. Especially for stubborn stains on the surface of pigs, it is difficult to achieve an ideal cleaning effect. At the same time, these devices often lack an effective mechanism for wastewater treatment, and the wastewater generated during the cleaning process is directly discharged, which not only wastes precious water resources but also may pollute the surrounding environment, resulting in a reduction in the practicality of the device.

[0005] To achieve the above purpose, the utility model adopts the following technical scheme:

[0006] An environment-friendly flushing device for pig slaughtering, including an installation box. A mounting groove is formed in the middle of the top of the installation box, and a first filter screen is fixedly connected to the top of the mounting groove inside the installation box. The surfaces on both sides of the top of the installation box are fixedly connected with outer shells, and the outer shells are U-shaped. A water tank is fixedly installed on the common top of the two outer shells, and arc-shaped water pipes are arranged in both outer shells. The bottom of the water tank is connected with a three-way pipe, and the other two ends of the three-way pipe away from the water tank are respectively connected to the outer arc surfaces of the two arc-shaped water pipes. A filter box is fixedly installed on one side of the installation box, a filtering component connected to the filter box is arranged on one side of the installation box, and a through groove communicating with the inside of the mounting groove is formed on one side of the installation box.

[0007] Preferably, a plurality of spray heads are fixedly installed on the inner arc surfaces of the two arc-shaped water pipes. A plurality of bristles are fixedly connected between two adjacent spray heads and on the inner arc surface of the arc-shaped water pipe. The plurality of spray heads, the arc-shaped water pipes, the three-way pipe and the inside of the water tank are communicated with each other. The outer arc surface of the arc-shaped water pipe is fixedly connected to the adjacent inner side wall of the housing through two fixing blocks.

[0008] Preferably, the filtering assembly includes a discharge pipe provided on one side of the filtering box. The two ends of the discharge pipe are respectively communicated with the inside of the installation groove and the inside of the filtering box, and a valve is installed outside the discharge pipe. A water pump is fixedly installed on one side of the top of the filtering box. Both ends of the water pump are connected with a transmission pipe. One end of the transmission pipe away from the water pump is connected to one side of the water tank, and the other end of the transmission pipe away from the water pump is connected to the top of the filtering box.

[0009] Preferably, the filtering assembly further includes a second filter screen provided in the filtering box, and the outside of the second filter screen is fixedly connected to the inner wall of the filtering box. A plurality of activated carbon plates are arranged in a vertical array above the second filter screen, and the outsides of the plurality of activated carbon plates are installed on the inner wall of the filtering box.

[0010] Preferably, an input port is opened at the top of the water tank, and a scale is fixedly installed on the outer wall of one side of the water tank.

[0011] Preferably, a sealing door is hinged to the inner wall of one side of the installation box and on one side of the through groove through a hinge, and a handle is fixedly installed on the outer wall of the side of the sealing door away from the hinge.

[0012] The utility model at least has the following beneficial effects:

[0013] Through the synergistic effect of the spray heads and the bristles, this device demonstrates excellent cleaning ability. The uniformly refined water flow from the spray heads can comprehensively cover the surface of the pig body, penetrate into every gap, and effectively wash away the dirt and residues on the surface. The bristles, with their gentle touch, naturally contact the pig's body when the pig is walking or standing, further brushing away stubborn stains, achieving a double cleaning effect. This design not only greatly improves the cleaning efficiency, ensures a high cleanliness of the pig body, but also reduces the possible omissions and injuries during manual cleaning, providing a more hygienic and safe cleaning environment for pig slaughter.

[0014] The utility model also has the following beneficial effects:

[0015] During the cleaning process, the wastewater generated is preliminarily filtered through Filter Mesh 1, removing large pieces of waste residue and reducing the subsequent treatment burden. Subsequently, the wastewater is introduced into the filtration tank, and through the fine filtration of multiple layers of filtering materials, impurities, bacteria, and pollutants in the water are effectively removed, converting it into reusable clean water. This mechanism not only maximizes the utilization of water resources, reduces water resource waste, but also reduces the negative impact of the cleaning operation on the environment. At the same time, the separation and treatment of waste residue and wastewater also avoid the direct discharge of harmful substances into the environment, reflecting the environmental protection concept of green farming. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0017] Figure 1 is a schematic structural diagram of the present invention;

[0018] Figure 2 is a schematic structural diagram of the arc-shaped water pipe of the present invention;

[0019] Figure 3 is a schematic structural diagram of the sealing door of the present invention;

[0020] Figure 4 is a schematic structural diagram of the transmission pipe of the present invention;

[0021] Figure 5 is a sectional view of the filtration tank of the present invention.

[0022] In the figure: 1, installation box; 2, water tank; 3, tee; 4, outer shell; 5, arc-shaped water pipe; 6, nozzle; 7, brush bristles; 8, sealing door; 9, Filter Mesh 1; 10, filtration tank; 11, discharge pipe; 12, transmission pipe; 13, water pump; 14, activated carbon plate; 15, Filter Mesh 2. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0023] In order to make the objectives, technical solutions, and advantages of the present invention clearer, the following further elaborates on the present invention in conjunction with the drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not used to limit the present invention.

[0024] Refer to Figures 1-5, An environmentally friendly flushing device for pig slaughtering, including an installation box 1. In the middle of the top of the installation box 1, an installation groove is opened. Inside the installation box 1, a first filter screen 9 is fixedly connected at the top of the installation groove. On both sides of the top surface of the installation box 1, outer shells 4 are fixedly connected, and the outer shells 4 are U-shaped. A water tank 2 is fixedly installed on the common top of the two outer shells 4. Inside both outer shells 4, arc-shaped water pipes 5 are provided. The bottom of the water tank 2 is connected to a tee pipe 3, and the other two ends of the tee pipe 3 away from the water tank 2 are respectively connected to the outer arc surfaces of the two arc-shaped water pipes 5. One side of the installation box 1 is fixedly installed with a filter box 10. On one side of the installation box 1, a filtering component connected to the filter box 10 is provided. A through groove communicating with the inside of the installation groove is opened on one side of the installation box 1. Specifically, the clean water in the water tank 2 is split by the tee pipe 3 into the two arc-shaped water pipes 5. Multiple nozzles 6 on the arc-shaped water pipes 5 evenly spray water onto the pigs on the first filter screen 9. At the same time, the bristles 7 on the inner arc surface of the arc-shaped water pipes 5 cooperate to perform double cleaning on the pigs. The wastewater after flushing is filtered by the first filter screen 9 to remove large impurities and then flows into the installation groove, and then is introduced into the filter box 10 by the filtering component for fine filtration. Finally, the filtered clean water is re-injected into the water tank 2 through the circulation system, realizing automatic flushing and wastewater recycling during pig slaughtering, reducing wastewater discharge, and reducing environmental pollution.

[0025] This solution has the following working process:

[0026] Through intelligent design, this cleaning system realizes the efficient and automatic cleaning of pigs standing on the first filter screen 9. When the system works, first, the water tank 2 provides the clean water required for cleaning. After being pressurized by the built-in small water pump in the water tank 2, the water flows to the tee pipe 3 for splitting. The split clean water enters the two arc-shaped water pipes 5. The nozzles 6 densely distributed on the inner arc surface of the water pipes refine and evenly spray the water flow, ensuring that the surface of the pig body is fully covered and effectively rinsed. At the same time, during the walking or standing process of the pig, its body naturally contacts the bristles 7 between the arc-shaped water pipes 5. The gentle brushing of the bristles 7 is combined with the hydraulic flushing of the nozzles 6 to form a double cleaning effect, and the deep cleaning of the pig body can be completed without manual intervention. The wastewater and waste residues generated during the cleaning process are separated by the first filter screen 9. The waste residues are intercepted on the filter screen for subsequent treatment; while the wastewater flows into the installation groove. When it accumulates to a certain amount, it enters the filter box 10 through the discharge pipe 11 for purification treatment. Inside the filter box 10, the wastewater is finely filtered through multiple layers of filtering materials to remove impurities and pollutants and is converted into reusable clean water. Finally, the water pump 13 is started, and the filtered clean water is transported back to the water tank 2 through the transmission pipe 12 to form a closed-loop cycle, realizing the maximum utilization of water resources.

[0027] According to the above working process, it can be known that:

[0028] Through the ingenious combination of the nozzle 6 and the bristles 7, a comprehensive and in-depth cleaning of the pig body surface is achieved, which not only improves the cleaning efficiency but also ensures the cleaning quality, effectively removing the dirt and residues on the pig body. Secondly, the system adopts an automated design, eliminating the need for direct human participation in the cleaning process, greatly reducing the labor intensity of the staff and improving work efficiency. At the same time, the introduction of a wastewater treatment and reuse mechanism enables the effective purification of the wastewater generated during the cleaning process and its reuse, significantly reducing water resource waste. In addition, the separation treatment of the waste residue and wastewater reduces environmental pollution by harmful substances, reflecting the environmental protection concept of green farming.

[0029] Furthermore, a plurality of nozzles 6 are fixedly installed on the inner arc surfaces of both arc-shaped water pipes 5. Between two adjacent nozzles 6 and on the inner arc surface of the arc-shaped water pipe 5, a plurality of bristles 7 are fixedly connected. The plurality of nozzles 6, the arc-shaped water pipes 5, the three-way pipe 3 and the inside of the water tank 2 are connected and communicated with each other. The outer arc surface of the arc-shaped water pipe 5 is fixedly connected to the adjacent inner side wall of the housing 4 through two fixing blocks. Specifically, through the arrangement of the plurality of nozzles 6 and the bristles 7, when the water tank 2 is opened, the clean water is transmitted through the three-way pipe 3 to the inside of the arc-shaped water pipe 5 and then sprayed out through the plurality of nozzles 6 to wash the pigs standing on the first filter screen 9. When the pigs pass through the middle of the two arc-shaped water pipes 5, the pigs come into contact with the plurality of bristles 7 and are brushed on their bodies, and at the same time, they are effectively washed in cooperation with the spraying of the plurality of nozzles 6.

[0030] Furthermore, the filtering component includes a discharge pipe 11 provided on one side of the filtering box 10. The two ends of the discharge pipe 11 are respectively connected and communicated with the inside of the installation groove and the inside of the filtering box 10, and a valve is installed outside the discharge pipe 11. A water pump 13 is fixedly installed on one side of the top of the filtering box 10. Both ends of the water pump 13 are connected with a transmission pipe 12. One end of one transmission pipe 12 away from the water pump 13 is connected to one side of the water tank 2, and the other end of the other transmission pipe 12 away from the water pump 13 is connected to the top of the filtering box 10. Specifically, through the arrangement of the water pump 13, the wastewater in the installation groove can enter the filtering box 10 by opening the valve outside the discharge pipe 11, and then be filtered. The filtered water can be pumped out and transmitted to the water tank 2 by starting the water pump 13 and through the transmission pipe 12, thus completing the filtering cycle, reducing water resource waste, and enhancing the environmental protection effect. The wastewater in the filtering box 10 is treated by multiple layers of filtering materials, gradually removing the impurities and pollutants therein and being converted into clean water resources.

[0031] Further, the filtering component further includes a second filter screen 15 disposed in the filtering box 10, and the outer portion of the second filter screen 15 is fixedly connected to the inner wall of the filtering box 10. Above the second filter screen 15, a plurality of activated carbon plates 14 are arranged in a vertical array, and the outer portions of the plurality of activated carbon plates 14 are all installed on the inner wall of the filtering box 10. Specifically, through the arrangement of the activated carbon plates 14, the activated carbon filtration can effectively remove suspended solids, organic substances, bacteria and some heavy metal ions in the wastewater, ensuring that the filtered water quality meets the reuse standard. At the same time, the second filter screen 15 can intercept some tiny waste residues in the filtering box 10.

[0032] Further, an input port is opened at the top of the water tank 2, and a scale is fixedly installed on the outer wall of one side of the water tank 2. Specifically, through the arrangement of the scale, the scale is closely attached to the outer wall of one side of the water tank 2, and its scale is clear and accurate, which can intuitively reflect the liquid level of the clean water inside the water tank 2. The breeding personnel only need to take a simple glance to quickly judge whether the water tank 2 needs to be refilled, avoiding the situation that the cleaning operation is affected due to too low water level. Under the guidance of the scale, the personnel can more accurately control the water replenishment volume to ensure that the water level in the water tank 2 always remains within a suitable range. This not only helps to improve the cleaning effect, but also can effectively save water resources and reduce costs. Moreover, during the water replenishment process, the scale also plays a role in preventing overflow. When the water level approaches or reaches the highest mark on the scale, the personnel will stop replenishing water in time to avoid the water tank 2 overflowing due to being too full, causing waste of water resources and environmental pollution.

[0033] Further, on one side of the installation box 1 and on the inner wall of one side of the through groove, a sealing door 8 is hinged through a hinge, and a handle is fixedly installed on the outer wall of the side of the sealing door 8 away from the hinge. Specifically, through the arrangement of the sealing door 8, the sealing door 8 can seal the through groove to prevent the wastewater in the installation groove from leaking out of the through groove. When the personnel need to clean the installation groove, the smaller waste residues and wastewater can be discharged by opening the sealing door 8.

[0034] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.

Claims

1. An environmentally friendly flushing device for pig slaughtering, comprising an installation box (1), characterized in that, A mounting groove is formed in the middle of the top of the mounting box (1), and a first filter screen (9) is fixedly connected to the top of the mounting groove inside the mounting box (1). The surfaces on both sides of the top of the mounting box (1) are fixedly connected with outer shells (4), and the outer shells (4) are U-shaped. A water tank (2) is fixedly installed on the common top of the two outer shells (4), and arc-shaped water pipes (5) are arranged in both of the two outer shells (4). A three-way pipe (3) is connected to the bottom of the water tank (2), and the other two ends of the three-way pipe (3) away from the water tank (2) are respectively connected to the outer arc surfaces of the two arc-shaped water pipes (5). A filter box (10) is fixedly installed on one side of the mounting box (1). A filtering component connected to the filter box (10) is arranged on one side of the mounting box (1). A through groove communicating with the inside of the mounting groove is formed on one side of the mounting box (1).

2. The flushing device for environmentally friendly pig slaughtering according to claim 1, characterized in that, A plurality of spray nozzles (6) are fixedly installed on the inner arc surfaces of the two arc-shaped water pipes (5). A plurality of brush hairs (7) are fixedly connected to the inner arc surfaces of the arc-shaped water pipes (5) between adjacent two of the spray nozzles (6). The plurality of spray nozzles (6), the arc-shaped water pipes (5), the three-way pipe (3) and the inside of the water tank (2) are communicated with each other. The outer arc surface of the arc-shaped water pipe (5) is fixedly connected to the adjacent inner side wall of the outer shell (4) through two fixing blocks.

3. The flushing device for environmentally friendly pig slaughtering according to claim 1, characterized in that The filtering component includes a discharge pipe (11) arranged on one side of the filter box (10). The two ends of the discharge pipe (11) are respectively communicated with the inside of the mounting groove and the inside of the filter box (10), and a valve is installed outside the discharge pipe (11). A water pump (13) is fixedly installed on one side of the top of the filter box (10). Both ends of the water pump (13) are connected with transmission pipes (12). One of the transmission pipes (12) away from the water pump (13) is connected to one side of the water tank (2), and the other transmission pipe (12) away from the water pump (13) is connected to the top of the filter box (10).

4. An environmentally friendly flushing device for pig slaughtering according to claim 1, characterized in that, The filtering component further includes a second filter screen (15) arranged in the filter box (10), and the outside of the second filter screen (15) is fixedly connected to the inner wall of the filter box (10). A plurality of activated carbon plates (14) are arranged in a vertical array above the second filter screen (15), and the outsides of the plurality of activated carbon plates (14) are all installed on the inner wall of the filter box (10).

5. An environmentally friendly flushing device for pig slaughtering according to claim 1, characterized in that, An input port is formed in the top of the water tank (2), and a scale is fixedly installed on the outer wall of one side of the water tank (2).

6. The flushing device for environmentally friendly pig slaughtering according to claim 1, characterized in that, A sealing door (8) is hinged to the inner wall of one side of the mounting box (1) and located on one side of the through groove, and a handle is fixedly installed on the outer wall of one side of the sealing door (8) away from the hinged part.