Medicinal material treatment integrated system

Abstract

The utility model provides a medicinal material treatment integrated system. The system comprises a kettle body, a lifting assembly, a condenser and a collecting tank, the top of the kettle body is communicated with the condenser, and the top of the condenser is also communicated with an external vacuum assembly; the bottom of the condenser is also communicated with the top of a collecting tank; the bottom of the collecting tank is communicated with the top of the kettle body; the kettle body comprises a kettle body and an upper cover, and the kettle body and the upper cover are detachable; a rotary driving part is arranged on the upper cover, the rotary driving part comprises a first shaft body, the first shaft body penetrates through the upper cover, and a connecting part used for being detachably connected with a stirring part is arranged below the first shaft body; the upper cover is further connected with a lifting assembly. The utility model aims to realize the integration of automatic extraction, concentration and sedimentation, reduce the human input and improve the production efficiency.

Description

Technical Field

[0001] The utility model relates to the technical field of medicinal material extraction equipment, in particular to an integrated system for medicinal material processing. Background Art

[0002] At present, the structures of medicinal material, plant extraction, concentration, and sedimentation equipment are relatively complex and the functions are relatively single. Especially under the working conditions of a small space or a laboratory, there are too many restricted conditions, and the use and installation require a lot of space, which is not convenient for the deployment of the equipment. In addition, the functions of various processing equipment are single and the quantity is large, so the requirements for the skills of equipment users and maintenance personnel are high, which greatly increases the upfront investment and later operation costs of the equipment.

[0003] The existing invention patent with the publication number of CN102847340A discloses a fully automatic medicinal material component extraction device, which includes an extraction tank, a sedimentation column, an evaporation pool, a condensation tank, and a solvent tank. An ultrasonic microwave generator is arranged on the side wall of the extraction tank, and the part of the side wall of the extraction tank through which the microwave passes is made of fiberglass. The top of the extraction tank is communicated with the bottom of the sedimentation column, the top of the sedimentation column is communicated with the evaporation pool through an extraction liquid conveying pipeline, the evaporation pool is communicated with one end of a condensation pipe arranged in the condensation tank through the front end pipe of the condensation pipe, the other end of the condensation pipe is communicated with the solvent tank, and the bottom of the solvent tank is communicated with the bottom of the extraction tank through a solvent conveying pipe. Although this structure realizes the automation of drug extraction, separation, and concentration, it does not truly achieve an integrated design. Among them, it is still necessary to separately arrange the extraction tank, evaporation pool, condensation tank, and solvent tank to realize the operation of various functions, and thus still need to occupy a certain amount of use space. Summary of the Utility Model

[0004] The main purpose of the utility model is to propose an integrated system for medicinal material processing, aiming to solve the problem of low integration of the existing drug extraction, separation, and concentration devices.

[0005] To achieve the above purpose, the utility model provides an integrated system for medicinal material processing, which includes a kettle body, a lifting component, a condenser, and a collection tank;

[0006] The top of the kettle body is communicated with the condenser, and the top of the condenser is also communicated with an external vacuum component;

[0007] The bottom of the condenser is also communicated with the top of the collection tank, and the bottom of the collection tank is communicated with the top of the kettle body;

[0008] The kettle body includes a kettle body and an upper cover, and the kettle body and the upper cover are detachable;

[0009] A rotary driving part is arranged on the upper cover, the rotary driving part includes a first shaft body, the first shaft body is arranged through the upper cover, and a connecting part for detachably connecting with a stirring part is arranged below the first shaft body;

[0010] A lifting assembly is also connected to the upper cover.

[0011] Optionally, the system further includes a medicine basket for placing medicinal materials into the kettle body in the extraction state.

[0012] Optionally, a breather is also connected to the top of the condenser.

[0013] Optionally, the system further includes a temperature sensor disposed at the bottom of the kettle body (21) for real-time monitoring of the temperature of the medicinal materials inside the kettle body.

[0014] Optionally, the kettle body is communicated with the condenser through a first pipeline, and a pressure sensor is disposed in the first pipeline.

[0015] Optionally, the medicine basket has a filter mesh structure.

[0016] Optionally, a plurality of jackets are also disposed on the outer surface of the kettle body, and each jacket is used for the circulating flow of chilled water or heating steam.

[0017] Optionally, each jacket is respectively connected to a steam inlet pipe, a chilled water inlet pipe, a chilled water return pipe, and a condensate outlet pipe.

[0018] Optionally, the kettle body is fixedly arranged on a support frame.

[0019] Advantageous effects:

[0020] A medicinal material processing integrated system provided by the present utility model realizes the opening, lifting, and closing operations of the upper cover of the kettle body through the connection settings of the kettle body, the condenser, the breather, the collection tank, and the corresponding pipelines and valves, and combines with the lifting assembly, so that the entire system can realize the functions of extraction, concentration, and sedimentation in a smaller space, improves the integration degree of the entire system, and is simple and convenient to use and maintain, reducing the input and operation costs. Description of the Drawings

[0021] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model, and for those of ordinary skill in the art, other drawings can be obtained based on the structures shown in these drawings without creative efforts.

[0022] Figure 1 It is a schematic structural diagram of an embodiment of the medicinal material extraction system of the present utility model;

[0023] Figure 2 For Figure 1 Partial structural schematic diagram in

[0024] Figure 3 is a schematic structural diagram of the agitator in Figure 1 ;

[0025] Figure 4 is a schematic structural diagram of the kettle body after placing the medicine basket in Figure 1 ;

[0026] Figure 5 is a schematic structural diagram of the medicine basket in Figure 4 ;

[0027] Figure 6 is a schematic structural diagram of the connection structure between the condenser and the respirator in Figure 1 ;

[0028] Figure 7 is a schematic structural diagram of the connection structure of the collection tank in Figure 1 ;

[0029] Figure 8 is a schematic detailed structural diagram of the connection setting of pipelines and valves in Figure 2 ;

[0030] The realization of the object, functional features and advantages of the present utility model will be further described with reference to the embodiments and the accompanying drawings.

[0031] Explanation of the reference numerals in the drawings:

[0032] Reference numeral Name Reference numeral Name 1 Support frame 2 Kettle body 3 Stirring member 4 Lifting assembly 5 Medicine basket 6 Condenser 7 Respirator 8 Collection tank 11 Temperature sensor 21 Kettle body 22 Upper cover 23 Rotating stirring member 231 First shaft body Specific embodiments

[0033] It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0034] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts belong to the scope of protection of the present utility model.

[0035] It should be noted that all directional indications (such as up, down, left, right, front, back...) in the embodiments of the present utility model are only used to explain the relative positional relationship and movement conditions between components in a specific posture (as shown in the drawings). If the specific posture changes, the directional indications will also change accordingly.

[0036] In addition, the descriptions involving "first", "second", etc. in the present utility model are only for descriptive purposes and should not be construed as indicating or implying their relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions between various embodiments may be combined with each other, but it must be based on the realization by those of ordinary skill in the art. When the combination of technical solutions results in contradictions or cannot be realized, it should be considered that such a combination of technical solutions does not exist and is not within the protection scope required by the present utility model.

[0037] As Figures 1 to 8 shown, an embodiment of a medicinal material processing integrated system is provided by the present utility model. The system includes a kettle body 2, a lifting assembly 4, a condenser 6, and a collection tank 8. Among them, the kettle body 2 includes a kettle body 21 and an upper cover 22. The kettle body 21 and the upper cover 22 are detachable, and the kettle body 21 is fixedly arranged on a support frame 1, and the support frame 1 is fixed on the corresponding ground of the space where the medicinal material processing integrated system is located. At the same time, a rotary driving member 23 is provided on the upper cover 22. The rotary driving member 23 includes a first shaft body 231. The first shaft body 231 is arranged through the upper cover 22, and a connecting portion for detachably connecting with a stirring member 3 is arranged below the first shaft body 231. Preferably, the structure of the stirring member 3 is as Figure 3 shown. Thus, in actual application, the stirring member 3 connected thereto can be controlled to rotate by the rotary driving member 23 to realize the stirring operation of the medicinal materials inside the kettle body 21. Preferably, the rotary driving member 23 is a speed reducer, and its operating speed is 0 - 70 r / min. And the first shaft body 231 is a coupling.

[0038] Furthermore, the upper cover 22 is also connected with a lifting assembly 4. The upper cover 22 can realize the operations of opening the cover, lifting, and sealing under the action of the lifting assembly 4 for corresponding technological operations.

[0039] Furthermore, the top of the kettle body 2 is communicated with the condenser 6. In actual application, the gas evaporated or volatilized in the kettle body 2 can be sent into the high-position condenser 6, liquefied into a liquid state inside it, and can be transmitted along the corresponding pipeline communicated with the side wall to the corresponding circulation pipeline, and part of it flows down to the bottom for further treatment. And based on the fact that the condenser 6 also has a certain negative pressure effect, in order to adjust the pressure inside the kettle body 2, the top of the condenser 6 can also be communicated with a breather 7, as Figure 6 shown. The setting of the breather 7 is used to balance the pressure inside the condenser 6 and the pressure inside the kettle body 2 to ensure the smoothness of the condensation cycle.

[0040] Further, the top of the condenser 6 is also connected to an external vacuum assembly. Then, the external vacuum assembly controls the pressure inside the kettle body 2 to a reduced pressure or vacuum state through the connected condenser 6, so as to facilitate the concentration of the medicinal materials in a reduced pressure or vacuum state. Preferably, the kettle body 2 is connected to the condenser 6 through a first pipeline, and a pressure sensor is arranged in the first pipeline, and then the pressure inside the kettle body 2 is measured through the pressure sensor.

[0041] Further, as Figure 7 shown, the bottom of the condenser 6 is also connected to the top of the collection tank 8, and the bottom of the collection tank 8 is connected to the top of the kettle body 2 through a second pipeline. In actual application, the collection tank 8 mainly collects the fluid flowing down from the bottom of the condenser 6 and re-transmits it into the kettle body 2 through the second pipeline, thus realizing effective recycling.

[0042] Further, as Figure 4 shown, the system further includes a medicine basket 5, and the medicine basket 5 is used to place the medicinal materials into the kettle body 21 in the extraction state. And, as Figure 5 shown, the medicine basket 5 is of a filter screen structure, which can effectively ensure that the medicinal materials are soaked and the raw materials will not leak out.

[0043] Further, the system further includes a temperature sensor 11, and the temperature sensor 11 is arranged at the bottom of the kettle body 21, and the temperature sensor 11 is used to monitor the temperature of the medicinal materials inside the kettle body 21 in real time.

[0044] Further, as Figure 2 、 8 shown, a plurality of jackets are arranged on the outer surface of the kettle body 21, and each jacket is used for the circulating flow of chilled water or heating steam. Specifically, each jacket is respectively connected to a steam inlet pipe, a chilled water inlet pipe, a chilled water return pipe and a condensate outlet pipe. Preferably, the steam inlet pipe is also connected to an external steam assembly through a corresponding valve, the chilled water inlet pipe is connected to an external chilled water assembly through a corresponding valve, the chilled water return pipe is connected to an external chilled water return pipe collection assembly through a corresponding valve, and the condensate outlet pipe is connected to an external condensate assembly and a sewage discharge assembly through a corresponding valve. Preferably, in this embodiment, upper and lower jackets are arranged on the outer surface of the kettle body 21 to realize the circulating heating or cooling treatment of the medicinal materials inside the kettle body 2.

[0045] Further, the chilled water inlet pipe is connected to the condenser 6 through a corresponding valve and pipeline, and the chilled water return pipe is respectively connected to the steam inlet pipe and the condenser 6 through corresponding valves and pipelines. Then, the liquefied water in the condenser 6 is recycled, and through the connection settings of the kettle body, the condenser, the breather, the collection tank and the corresponding pipelines and valves, the internal effective circulation is realized.

[0046] Further, the steam inlet pipe and the chilled water return pipe are also respectively connected to an external compressed air assembly through corresponding valves and pipelines.

[0047] Further, a corresponding valve 1 is also provided at the bottom of the kettle body 21 for discharging the medicinal materials in the kettle body 2, thereby optimizing the process of medicinal material fluid treatment, improving work efficiency, and ensuring the safety of operation and the stability of the system.

[0048] Further, the instruments connected in the above valves and pipelines can also be set to be automated, thereby realizing automated extraction, concentration, and sedimentation, reducing labor input, and improving production efficiency.

[0049] In addition, to better illustrate the corresponding structure of the present system and the role of the corresponding structure in the actual process, the following will be described in detail through specific medicinal material treatment steps.

[0050] Medicinal Material Extraction and Extraction Treatment

[0051] Put the roots, stems, leaves, and fruits into the filter basket 5. After clamping and sealing, ensure that the raw materials will not leak. Open the lifting assembly 4 to lift the upper cover 22 and the stirring motor. After reaching a certain position, put the basket 5 into the kettle body 2. Then lower the lifting assembly 4 and fix the upper cover 22 and the kettle body 21 with quick-release nuts. Inject a certain proportion of solvent into the kettle body 2 for soaking. Open the upper and lower jackets in the kettle body 2 and introduce a heat exchange medium to control the temperature, and perform heating / cooling treatment on the medicinal materials. In the case of high-temperature (boiling) extraction and extraction conditions, open the top valves 2 and 3, and open the valves 5 and 6 of the condenser for cooling. Open the steam valves 10, 16, 14, and 20, and the heating steam enters the jacket to heat the heat exchange in the kettle body 2. The steam traps 1 and 2 perform steam drainage, and the traditional Chinese medicine is heated and kept warm (monitored by the temperature sensor 11). At a relatively high temperature, the secondary high-temperature steam rises upward and enters the vertical condenser 6 to be condensed, heat-exchanged and cooled into a liquid, and flows down along the inner wall of the condenser 6 to the collection tank 8, where it is collected in the collection tank 8. When there is heating / cooling in the same process, the valves 12 and 18 can be switched for purging inside the jacket and discharged at the valves 15 and 21. Since the collection tank 8 is at a high position, open the valves 7 and 8, and the cooled medicinal materials return to the kettle body 2 again, thereby realizing the condensation and reflux of the medicinal materials, and ensuring the extraction and extraction operations under normal pressure. If there are stubborn gases, open the valve 3, and short-time discharge can be carried out at the top breather 7 to ensure smooth condensation circulation. When there is heating / cooling in the same process system, after the extraction of the medicinal materials is completed, open the breathing valve 3 to ensure the internal normal pressure state. Wait for the medicinal materials to cool slightly and be in a non-boiling state, open the lifting assembly 4, and lift the upper cover 22 and the stirring motor to a certain height, and the basket 5 and the medicinal residues in the kettle body 2 can be taken out to complete the extraction and extraction treatment of the medicinal materials.

[0052] Concentration Treatment

[0053] Lower the lifting component 4 and fix the upper cover 22 and the kettle body 21 with quick-release nuts. Start the stirring component 3 to mix the medicinal materials. Open the top valves 2 and 3, open the valves 5 and 6 of the condenser for cooling, and open the vacuum valve 4 to evacuate the inside of the kettle body 2. When the pressure sensor shows a certain degree of vacuum, open the lower jacket steam valves 16 and 20 to heat and keep the medicinal materials warm, and control the steam valve through the temperature sensor 11 to achieve the temperature control effect. The medicinal materials in the kettle 2 are concentrated at low temperature under reduced pressure (vacuum) state, and the volatilized medicinal materials will enter the high-position 6 condenser to cool and flow down, and the evaporated solvent enters the 8 collection tank for treatment. Under the continuous vacuum degree and temperature control, the solvent in the medicinal materials volatilizes and enters and exits the 8 collection tank for buffering. When a certain concentration ratio is reached, the medicinal materials complete the reduced pressure or vacuum concentration treatment.

[0054] Sedimentation and separation treatment

[0055] According to the preset formula ratio, add a purified sedimentation solvent to dissolve and mix the concentrate. After the medicinal materials are mixed evenly, open valves 11, 17, 13, 19, etc., and introduce chilled water for cooling treatment. As shown by the temperature sensor 11, after cooling to a certain temperature, turn off the stirring component 3 and perform a static long-term low-temperature sedimentation treatment. The organic substances (such as nucleic acids, proteins, lipids, etc.) in the medicinal materials will settle at the bottom of the kettle body 2, and the upper part is a clear liquid, showing an obvious solid-liquid separation. When the sedimentation reaches the effect, open the lifting component 4 to lift the upper cover 22 and the stirring motor. After reaching a certain position, extract the supernatant in the kettle body 2 and clean the bottom medicinal residues in time.

[0056] It should be noted that in this article, the terms "including", "comprising" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or system including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to this process, method, article or system. Without more limitations, the element defined by the statement "including one..." does not exclude the existence of another identical element in the process, method, article or system including the element. The serial numbers of the above embodiments of the present invention are only for description and do not represent the advantages and disadvantages of the embodiments.

[0057] The above are only the preferred embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, shall be equally included in the patent protection scope of the present invention.

Claims

1. An integrated system for processing medicinal materials, characterized in that, The system includes a kettle body (2), a lifting assembly (4), a condenser (6) and a collection tank (8); The top of the kettle body (2) is communicated with the condenser (6), and the top of the condenser (6) is also communicated with an external vacuum assembly; The bottom of the condenser (6) is also communicated with the top of the collection tank (8), and the bottom of the collection tank (8) is communicated with the top of the kettle body (2); The kettle body (2) includes a kettle body (21) and an upper cover (22), and the kettle body (21) and the upper cover (22) are detachable; A rotary drive member (23) is provided on the upper cover (22), the rotary drive member (23) includes a first shaft body (231), the first shaft body (231) is arranged through the upper cover (22), and a connection portion for detachably connecting with a stirring member (3) is arranged below the first shaft body (231); The lifting assembly (4) is also connected to the upper cover (22).

2. The integrated medicinal material processing system according to claim 1, wherein The system further includes a medicine basket (5), and the medicine basket (5) is used for placing medicinal materials into the kettle body (21) in the extraction state.

3. The integrated medicinal material processing system according to claim 1, wherein, A breather (7) is also connected to the top of the condenser (6).

4. The integrated medicinal material processing system according to claim 1, wherein The system further includes a temperature sensor (11), the temperature sensor (11) is arranged at the bottom of the kettle body (21), and the temperature sensor (11) is used for real-time monitoring of the temperature of the medicinal materials inside the kettle body (21).

5. The integrated medicinal material processing system according to claim 1, wherein The kettle body (2) is communicated with the condenser (6) through a first pipeline, and a pressure sensor is arranged in the first pipeline.

6. The integrated medicinal material processing system according to claim 2, wherein The medicine basket (5) is of a filter screen structure.

7. The integrated medicinal material processing system according to claim 1, wherein A plurality of jackets are also arranged on the outer surface of the kettle body (21), and each jacket is used for the circulating flow of chilled water or heating steam.

8. The integrated medicinal material processing system according to claim 7, wherein Each jacket is respectively connected to a steam inlet pipe, a chilled water inlet pipe, a chilled water return pipe and a condensate outlet pipe.

9. The integrated medicinal material processing system according to any one of claims 1 to 8, characterized in that, The kettle body (21) is fixedly arranged on a support frame (1).

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