Material selecting device for filling highway subgrade with coal gangue

By designing a material selection device, the lifting parts drive the screening plate to achieve efficient screening of coal gangue, solving the problems of low efficiency and high energy consumption in traditional methods, and improving the bearing capacity and stability of the coal gangue roadbed.

CN223113522UActive Publication Date: 2025-07-18河南省荥密高速公路有限公司 +1
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Patent Information

Application Number
CN202422158241.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-04
Publication Date
2025-07-18
Estimated Expiration
2034-09-04

AI Technical Summary

Technical Problem

The traditional coal gangue sorting method relies on manual or simple mechanical screening, which has low efficiency, high energy consumption and high labor intensity, resulting in uneven size of coal gangue particles, affecting the bearing capacity and stability of the roadbed.

Method used

A material selection device is designed, and the screening plate is driven to rotate around the rotation axis through the lifting member, and the coal gangue is divided into collection boxes of different sizes, collecting large, medium and small coal gangue with a volume, achieving efficient screening.

Benefits of technology

It effectively prevents the reduction of roadbed load capacity and risk of road surface deformation and settlement caused by improper coal gangue volume, and improves the sorting efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The sorting device comprises a box body, the inner surface of a first mounting groove is slidably connected with a lifting part used for assisting a first screening plate and a second screening plate to conduct screening, the inner bottom face of the box body is provided with a collecting part, the left side and the right side of the box body are fixedly connected with rotating shafts, and the rotating shafts are fixedly connected with rotating shafts. The outer surface of the rotating shaft is rotationally connected with a fixing piece used for fixing the collecting piece. Through work of a lifting part, a first screening plate and a second screening plate rotate around rotating shafts of the first screening plate and the second screening plate in a reciprocating mode, and therefore coal gangue with the large size is screened into a first collecting box, coal gangue with the medium size is screened into a third collecting box, and coal gangue with the small size is screened into a second collecting box; the subsequent laying of the highway foundation is facilitated, and the reduction of the bearing capacity and the stability caused by the large volume of the coal gangue and the increase of the risk of pavement deformation and settlement caused by the small volume of the coal gangue are effectively prevented.
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Description

Technical Field

[0001] The utility model relates to the technical field of coal gangue, and specifically, to a material selection device for using coal gangue to fill a highway subgrade. Background Art

[0002] Coal gangue is a kind of solid waste generated during the coal mining process. It is mainly composed of coal, rocks and other minerals that have not been extracted from the coal seam. During the coal mining and processing process, coal gangue is often generated as waste and piled up in the yard near the coal mine.

[0003] However, due to the small compression coefficient and high compression modulus of coal gangue, it can provide certain structural strength and stability, enabling the subgrade to bear the load of transportation, helping to reduce the settlement and deformation of the subgrade. At the same time, it has certain drainage performance, which can help manage and drain the groundwater under the road surface, avoid damage to the road surface due to waterlogging, extend the service life of the highway, and effectively utilize this waste resource, which is beneficial to environmental protection and resource conservation.

[0004] The size of the coal gangue used for highway subgrade paving is generally between 20 mm and 75 mm. The coal gangue particles within this range help to form a uniform subgrade structure during the filling process, improving the bearing capacity and stability of the subgrade. Larger coal gangue particles may lead to poor compaction effect of the subgrade during the filling process, affecting the overall compaction performance and reducing the bearing capacity and stability of the subgrade. Coal gangue particles with smaller volume are likely to cause uneven internal structure of the subgrade, with a large number of small voids appearing in the filled structure, resulting in a decrease in the overall stability of the subgrade and increasing the risk of road surface deformation and settlement. Traditional coal gangue separation methods mostly rely on manual or simple mechanical screening, which have problems such as low separation efficiency, high energy consumption and high labor intensity.

[0005] Therefore, we make improvements and propose a material selection device for using coal gangue to fill a highway subgrade. Content of the Utility Model

[0006] The purpose of the utility model is as follows: Traditional coal gangue separation methods mostly rely on manual or simple mechanical screening, which have problems such as low separation efficiency, high energy consumption and high labor intensity.

[0007] In order to achieve the above invention purpose, the utility model provides the following technical solutions:

[0008] A material selection device for using coal gangue to fill a highway subgrade to improve the above problems.

[0009] Specifically, this application is as follows:

[0010] It includes a box body. There is a feeding port on the upper surface of the box body. The left side of the inner surface of the box body is rotatably connected to a first screening plate through a rotating shaft, and the right side of the inner surface of the box body is rotatably connected to a second screening plate through a rotating shaft. Two first installation grooves are provided on both sides inside the box body. A lifting member for assisting the first screening plate and the second screening plate in screening is slidably connected to the inner surface of the first installation groove. A collecting member is arranged on the inner bottom surface of the box body. Rotating shafts are fixedly connected to both the left and right sides of the box body, and a fixing member for fixing the collecting member is rotatably connected to the outer surface of the rotating shaft.

[0011] Through the operation of the lifting member, the first screening plate and the second screening plate rotate reciprocally around their own rotating shafts, so as to screen the coal gangue with a larger volume into the interior of the first collecting box, screen the coal gangue with a medium volume into the interior of the third collecting box, and screen the coal gangue with a smaller volume into the interior of the second collecting box, which is convenient for subsequent laying in the highway foundation, effectively preventing the reduction of bearing capacity and stability caused by the larger volume of coal gangue, and the risk of increasing road surface deformation and settlement due to the smaller volume of coal gangue.

[0012] As a preferred implementation manner of the material selection device for filling highway subgrades with coal gangue provided by the present utility model, the lifting member includes a first lifting block and a second lifting block. Two second installation grooves are provided on both the left and right sides inside the box body. The first lifting block and the second lifting block are both slidably arranged inside the first installation groove. Moving grooves are provided at the lower ends of the first lifting block and the second lifting block. A sliding rod is slidably connected to the inner surface of the moving groove. One end of the sliding rod is fixedly connected to a rotating plate, and one end of the rotating plate is rotatably connected to the box body.

[0013] As a preferred implementation manner of the material selection device for filling highway subgrades with coal gangue provided by the present utility model, the upper ends of the first lifting block and the second lifting block are both rotatably connected to a slider through a rotating shaft. Chute grooves are provided on both sides at the right end of the first screening plate and both sides at the left end of the second screening plate. The slider is slidably arranged inside the chute groove.

[0014] As a preferred implementation manner of the material selection device for filling highway subgrades with coal gangue provided by the present utility model, protective boxes are fixedly connected to both the front and rear sides of the box body. A motor is fixedly connected to one end of the outer surface of the protective box. The output end of the motor extends into the interior of the protective box and is fixedly connected to a first synchronous pulley. A synchronous belt is meshed with the outer surface of the first synchronous pulley. A second synchronous pulley is meshed with the inner surface of the synchronous belt. The synchronous belt and the second synchronous pulley are both fixedly connected to one end of the rotating plate.

[0015] As a preferred embodiment of the material selection device for filling highway subgrades with coal gangue provided by the present utility model, the collection member includes a first collection box, a second collection box, and a third collection box. The first collection box is arranged at the right end of the inner bottom surface of the box body, the second collection box is arranged at the central position of the inner bottom surface of the box body, and the third collection box is arranged at the left end of the inner bottom surface of the box body. Two fixing grooves are formed on the left side surface of the second collection box, and the third collection box is slidably arranged inside the fixing grooves.

[0016] As a preferred embodiment of the material selection device for filling highway subgrades with coal gangue provided by the present utility model, four wheels are installed on the lower surfaces of the first collection box, the second collection box, and the third collection box, and inclined surfaces are formed on both sides of the inner bottom surface of the box body.

[0017] As a preferred embodiment of the material selection device for filling highway subgrades with coal gangue provided by the present utility model, the fixing member includes a fixing rod, the fixing rod is rotatably connected to the rotating shaft, and clamping blocks are fixedly connected to both the left and right sides of the box body.

[0018] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0019] Through the operation of the lifting member, the first screening plate and the second screening plate rotate reciprocally around their own rotating shafts, so as to screen the coal gangue with a larger volume into the first collection box, screen the coal gangue with a medium volume into the third collection box, and screen the coal gangue with a smaller volume into the second collection box, which is convenient for subsequent laying on the highway foundation, effectively preventing the reduction of bearing capacity and stability caused by the larger volume of coal gangue, and the risk of increasing road surface deformation and settlement caused by the smaller volume of coal gangue. Description of the Drawings

[0020] Figure 1 It is a schematic structural diagram of the material selection device for filling highway subgrades with coal gangue provided by the present application;

[0021] Figure 2 It is a front sectional structural diagram of the rotating plate of the material selection device for filling highway subgrades with coal gangue provided by the present application;

[0022] Figure 3 It is an enlarged structural diagram of A of the material selection device for filling highway subgrades with coal gangue provided by the present application;

[0023] Figure 4 It is a front sectional structural diagram of the box body of the material selection device for filling highway subgrades with coal gangue provided by the present application;

[0024] Figure 5 It is an enlarged structural diagram of B of the material selection device for filling highway subgrades with coal gangue provided by the present application;

[0025] Figure 6 Schematic diagram of the first screening plate of the material selection device for filling highway subgrade with gangue provided by this application;

[0026] Figure 7 Enlarged schematic diagram of C of the material selection device for filling highway subgrade with gangue provided by this application;

[0027] Figure 8 Side sectional schematic diagram of the box body of the material selection device for filling highway subgrade with gangue provided by this application;

[0028] Figure 9 Enlarged schematic diagram of D of the material selection device for filling highway subgrade with gangue provided by this application

[0029] Figure 10 Schematic diagram of the first lifting block of the material selection device for filling highway subgrade with gangue provided by this application

[0030] Figure 11 Schematic diagram of the second collection box of the material selection device for filling highway subgrade with gangue provided by this application.

[0031] Indications in the figure:

[0032] 1. Box body; 11. Feed inlet; 12. First screening plate; 13. Second screening plate; 2. First installation groove; 21. Second installation groove; 22. First lifting block; 23. Activity groove; 24. Slide bar; 25. Rotating plate; 26. Slide block; 27. Slide groove; 28. Second lifting block; 3. Protection box; 31. Motor; 32. First synchronous pulley; 33. Synchronous belt; 34. Second synchronous pulley; 4. First collection box; 41. Second collection box; 42. Third collection box; 43. Inclined surface; 5. Rotating shaft; 51. Fixed rod; 52. Clamping block. Detailed implementation manners

[0033] To make the objectives, technical solutions and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are some but not all of the embodiments of the present utility model.

[0034] Therefore, the following detailed description of the embodiments of the present utility model is not intended to limit the scope of the present utility model claimed, but merely represents some embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts fall within the scope of protection of the present utility model.

[0035] It should be noted that, without conflict, the embodiments and the features and technical solutions in the embodiments of the present utility model can be combined with each other.

[0036] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0037] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by terms such as "upper" and "lower" is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the invention product is usually placed during use, or the orientation or positional relationship commonly understood by those skilled in the art. Such terms are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, terms such as "first" and "second" are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.

[0038] As described in the background art, traditional coal gangue separation methods mostly rely on manual or simple mechanical screening, which have problems such as low separation efficiency, high energy consumption, and high labor intensity.

[0039] To solve this technical problem, the present utility model provides a material selection device for using coal gangue to fill the highway subgrade.

[0040] Specifically, please refer to Figures 1-11 , a material selection device for using coal gangue to fill the highway subgrade specifically includes: a box body 1, a feed inlet 11 is opened on the upper surface of the box body 1, a first screening plate 12 is rotatably connected to the left side of the inner surface of the box body 1 through a rotating shaft, a second screening plate 13 is rotatably connected to the right side of the inner surface of the box body 1 through a rotating shaft, two first installation grooves 2 are opened on both sides inside the box body 1, and a lifting member for assisting the first screening plate 12 and the second screening plate 13 to perform screening is slidably connected to the inner surface of the first installation groove 2. A collecting member is arranged on the inner bottom surface of the box body 1, and rotating shafts 5 are fixedly connected to both the left and right sides of the box body 1, and a fixing member for fixing the collecting member is rotatably connected to the outer surface of the rotating shaft 5.

[0041] Through the operation of the lifting member, the first screening plate 12 and the second screening plate 13 rotate reciprocally around their own rotating shafts, so as to screen the coal gangue with a larger volume into the interior of the first collecting box 4, screen the coal gangue with a medium volume into the interior of the third collecting box 42, and screen the coal gangue with a smaller volume into the interior of the second collecting box 41, which is convenient for subsequent investment in the laying of the highway foundation, effectively preventing the reduction of bearing capacity and stability caused by the larger volume of coal gangue, and the risk of increasing road surface deformation and settlement caused by the smaller volume of coal gangue.

[0042] In order to enable those skilled in the art to better understand the solution of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings.

[0043] It should be noted that, without conflict, the embodiments in the present utility model and the features and technical solutions in the embodiments may be combined with each other.

[0044] It should be noted that similar reference numerals and letters indicate similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0045] Embodiment 1

[0046] Please refer to Figures 1-11 , a material selection device for filling a highway subgrade with coal gangue, comprising a box body 1. An inlet 11 is provided on the upper surface of the box body 1. A first screening plate 12 is rotatably connected to the left side of the inner surface of the box body 1 through a rotating shaft. A second screening plate 13 is rotatably connected to the right side of the inner surface of the box body 1 through a rotating shaft. Two first installation grooves 2 are provided on both sides inside the box body 1. A lifting member for assisting the first screening plate 12 and the second screening plate 13 in screening is slidably connected to the inner surface of the first installation groove 2. A collecting member is arranged on the inner bottom surface of the box body 1. Rotating shafts 5 are fixedly connected to both the left and right sides of the box body 1. A fixing member for fixing the collecting member is rotatably connected to the outer surface of the rotating shaft 5. The lifting member includes a first lifting block 22 and a second lifting block 28. Two second installation grooves 21 are provided on both the left and right sides inside the box body 1. The first lifting block 22 and the second lifting block 28 are both slidably arranged inside the first installation groove 2. Moving grooves 23 are provided at the lower ends of the first lifting block 22 and the second lifting block 28. A sliding rod 24 is slidably connected to the inner surface of the moving groove 23. One end of the sliding rod 24 is fixedly connected to a rotating plate 25. One end of the rotating plate 25 is rotatably connected to the box body 1. The upper ends of the first lifting block 22 and the second lifting block 28 are rotatably connected to a slider 26 through a rotating shaft. Sliding grooves 27 are provided on both sides of the right end of the first screening plate 12 and both sides of the left end of the second screening plate 13. The slider 26 is slidably arranged inside the sliding groove 27. Protective boxes 3 are fixedly connected to both the front and rear sides of the box body 1. A motor 31 is fixedly connected to one end of the outer surface of the protective box 3. The output end of the motor 31 extends into the protective box 3 and is fixedly connected to a first synchronous pulley 32. A synchronous belt 33 is meshed with the outer surface of the first synchronous pulley 32. A second synchronous pulley 34 is meshed with the inner surface of the synchronous belt 33. The synchronous belt 33 and the second synchronous pulley 34 are both fixedly connected to one end of the rotating plate 25.

[0047] Implementation process: The motor 31 starts to work and drives the first synchronous pulley 32 to rotate. The rotation of the first synchronous pulley 32 drives the second synchronous pulley 34, which is synchronously connected to it through the synchronous belt 33, to rotate synchronously. The rotation of the first synchronous pulley 32 and the second synchronous pulley 34 drives the two rotating plates 25 to rotate synchronously around the center lines of the first synchronous pulley 32 and the second synchronous pulley 34 respectively. Since the first lifting block 22 and the second lifting block 28 are both slidably arranged inside the first installation groove 2, and the slide rod 24 fixedly connected to one end of the rotating plate 25 is slidably arranged inside the movable groove 23, the rotation of the rotating plate 25 drives the first lifting block 22 and the second lifting block 28 to perform reciprocating up and down movements. At the same time, because the first lifting block 22 is rotatably connected to the slider 26, and the slider 26 is slidably arranged inside the sliding groove 27, when the first lifting block 22 moves upward, it drives the second screening plate 13 to rotate upward clockwise around the rotating shaft, and when the first lifting block 22 moves downward, it drives the second screening plate 13 to rotate downward counterclockwise around the rotating shaft. When the second lifting block 28 moves upward, it drives the first screening plate 12 to rotate upward counterclockwise around the rotating shaft, and when the second lifting block 28 moves downward, it drives the first screening plate 12 to rotate downward clockwise around the rotating shaft, that is, it drives the first screening plate 12 and the second screening plate 13 to rotate reciprocally around their own rotating shafts. The coal gangue falls on the upper surface of the first screening plate 12 through the feed inlet 11. The larger coal gangue falls inside the first collection box 4 through the reciprocating rotation of the first screening plate 12. The medium-sized coal gangue falls on the upper surface of the second screening plate 13 through the first screening plate 12, and then the medium-sized coal gangue falls inside the third collection box 42 through the reciprocating rotation of the second screening plate 13. The medium-sized coal gangue passes through the second screening plate 13 and falls inside the second collection box 41.

[0048] Benefits of implementation: It realizes the screening of coal gangue of different sizes.

[0049] Embodiment 2

[0050] The collection members include a first collection box 4, a second collection box 41, and a third collection box 42. The first collection box 4 is arranged at the right end of the inner bottom surface of the box body 1. The second collection box 41 is arranged at the central position of the inner bottom surface of the box body 1. The third collection box 42 is arranged at the left end of the inner bottom surface of the box body 1. Two fixing grooves are opened on the left side surface of the second collection box 41, and the third collection box 42 is slidably arranged inside the fixing grooves. Four wheels are installed on the lower surfaces of the first collection box 4, the second collection box 41, and the third collection box 42. Inclined surfaces 43 are opened on both sides of the inner bottom surface of the box body 1. The fixing members include a fixing rod 51, and the fixing rod 51 is rotatably connected to the rotating shaft 5. Clamping blocks 52 are fixedly connected to both the left and right sides of the box body 1.

[0051] Implementation process: When enough coal gangue has been screened inside the first collection box 4, the second collection box 41, and the third collection box 42, pull up the fixing rod 51 to rotate the fixing rod 51 out from the inner side of the clamping block 52 around the rotating shaft 5. Then, pull out the first collection box 4, the second collection box 41, and the third collection box 42 from the inner bottom surface of the box body 1. Subsequently, dump the coal gangue inside them for transportation. Since inclined surfaces 43 are provided on both sides of the inner bottom surface of the box body 1, it makes it easier to move the first collection box 4, the second collection box 41, and the third collection box 42. When it is necessary to put the first collection box 4, the second collection box 41, and the third collection box 42 back to their original positions, just operate in the reverse direction.

[0052] Benefits of implementation: It realizes the storage and transfer of the screened coal gangue.

[0053] The above embodiments are only used to illustrate the present invention rather than to limit the technical solutions described in the present invention. Although this specification has described the present invention in detail with reference to the above respective embodiments, the present invention is not limited to the above specific implementation manners. Therefore, any modification or equivalent replacement to the present invention; and all technical solutions and their improvements that do not depart from the spirit and scope of the invention are covered by the scope of the claims of the present invention.

Claims

1. A material selection device for filling highway subgrades with coal gangue, comprising a box body (1), an inlet (11) is formed in the upper surface of the box body (1), a first screening plate (12) is rotatably connected to the left side of the inner surface of the box body (1) through a rotating shaft, and a second screening plate (13) is rotatably connected to the right side of the inner surface of the box body (1) through a rotating shaft, characterized in that, On both sides inside the box body (1), two first installation grooves (2) are provided. A lifting member for assisting the first screening plate (12) and the second screening plate (13) in screening is slidably connected to the inner surface of the first installation groove (2). A collecting member is arranged on the inner bottom surface of the box body (1). Rotating shafts (5) are fixedly connected to both the left and right sides of the box body (1), and a fixing member for fixing the collecting member is rotatably connected to the outer surface of the rotating shaft (5).

2. The material selection device for using gangue to fill a highway subgrade according to claim 1, characterized in that, The lifting member includes a first lifting block (22) and a second lifting block (28). Two second installation grooves (21) are provided on both the left and right sides inside the box body (1). The first lifting block (22) and the second lifting block (28) are both slidably arranged inside the first installation groove (2). An activity groove (23) is provided at the lower end of both the first lifting block (22) and the second lifting block (28). A sliding rod (24) is slidably connected to the inner surface of the activity groove (23). One end of the sliding rod (24) is fixedly connected to a rotating plate (25), and one end of the rotating plate (25) is rotatably connected to the box body (1).

3. The material selection device for filling a highway subgrade with gangue according to claim 2, characterized in that, The upper ends of the first lifting block (22) and the second lifting block (28) are rotatably connected to a slider (26) through a rotating shaft. Sliding grooves (27) are provided on both sides of the right end of the first screening plate (12) and both sides of the left end of the second screening plate (13). The slider (26) is slidably arranged inside the sliding groove (27).

4. The material selection device for filling a highway subgrade with coal gangue according to claim 3, characterized in that, Protective boxes (3) are fixedly connected to both the front and back sides of the box body (1). A motor (31) is fixedly connected to one end of the outer surface of the protective box (3). The output end of the motor (31) extends into the protective box (3) and is fixedly connected to a first synchronous pulley (32). A synchronous belt (33) is meshed with the outer surface of the first synchronous pulley (32). A second synchronous pulley (34) is meshed with the inner surface of the synchronous belt (33). The synchronous belt (33) and the second synchronous pulley (34) are both fixedly connected to one end of the rotating plate (25).

5. The material selection device for using gangue to fill a highway subgrade according to claim 1, characterized in that, The collecting member includes a first collecting box (4), a second collecting box (41), and a third collecting box (42). The first collecting box (4) is arranged at the right end of the inner bottom surface of the box body (1). The second collecting box (41) is arranged at the central position of the inner bottom surface of the box body (1). The third collecting box (42) is arranged at the left end of the inner bottom surface of the box body (1). Two fixing grooves are provided on the left side surface of the second collecting box (41). The third collecting box (42) is slidably arranged inside the fixing grooves.

6. The material selection device for using coal gangue to fill a highway subgrade according to claim 5, characterized in that, Four wheels are installed on the lower surfaces of the first collecting box (4), the second collecting box (41), and the third collecting box (42). Inclined surfaces (43) are provided on both sides of the inner bottom surface of the box body (1).

7. The material selection device for filling a highway subgrade with coal gangue according to claim 6, characterized in that, The fixing member includes a fixing rod (51). The fixing rod (51) is rotatably connected to the rotating shaft (5). Clamping blocks (52) are fixedly connected to both the left and right sides of the box body (1).