Automatic riveting device for fixing toy panel
The efficient riveting of toy panels is achieved through automated riveting devices, which solves the problems of manual operation and device adjustment, improves production efficiency and continuity, and ensures product quality.
Patent Information
- Application Number
- CN202421943964.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-12
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-12
AI Technical Summary
The riveting device of existing toy panels requires manual operation, which wastes human resources, and the device is not easy to adjust, affecting production efficiency and stability.
Automatic rivet pressing devices are adopted, including rotating disc workbench, rivet pin placement device and rivet pin stamping device. Combined with visual identification equipment, the precise placement of rivets and high-pressure riveting are achieved, supporting height adjustment and fault isolation, and improving production continuity.
Improve work efficiency and connection quality, reduce manual intervention, ensure stable product quality, and reduce maintenance costs and downtime.
Smart Images

Figure CN223114099U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of toy manufacturing, in particular to an automatic riveting device for fixing a toy panel. Background Art
[0002] Magnets are often added to toys such as puzzles, building blocks or construction kits. Magnets are a common object that can generate a magnetic field and has the property of attracting ferromagnetic materials such as iron, nickel, cobalt and other metals. With its magical adsorption and attraction, it plays an important role in daily life; magnets can easily adsorb various parts together, and the attraction and repulsion characteristics of magnets can also increase the interactivity of toys, while also facilitating disassembly, effectively enhancing the fun of the game.
[0003] There are many ways to assemble commonly used magnets in toys. For example, magnets are often assembled between two toy panels. When two toy panels are equipped with magnets, the toy panels need to be connected and fixed. Common connections and fixations include bolt stamping, clamping, and threaded connections. When two toy panels need to be bolted to connect and fix them, a punching machine needs to be used to stamp and form the bolt head. When processing the bolt head of the bolt, the worker uses pliers to place the cylindrical workpiece into the die, and the punching head of the punching mechanism falls to stamp the workpiece to form a polygonal bolt head. After the stamping is completed, the punching head rises and the formed product is manually clamped out. Currently, this stamping method requires manual operation, which is a great waste of human resources.
[0004] In view of the problem that the stamping method still requires manual operation, the industry has conducted relevant research and design, such as a fully automatic bolt head stamping machine and a stamping method thereof, in which a feeding device receives a workpiece from the previous process, and a material taking device transfers the workpiece on the feeding device to a lower die device, and the workpiece is stamped and formed by the cooperation of the upper die device and the lower die device, and a clamping device clamps the workpiece during the stamping process to stabilize the workpiece, and the workpiece is taken out by a discharging device and transferred to the next process;
[0005] However, since the punching machine of the device is fixed, high strength and rigidity are pursued in the design to ensure stability in continuous punching operations, so that the installation height of the mold is fixed and difficult to adjust; when the punching depth needs to be changed, the device is not suitable, and the mounting bolt head and the punching of the device are integrated. When large-scale stamping assembly is required, the assembly speed is slow. If the bolt head of the punching machine is damaged during use, the steps of installing the bolt head and punching are suspended, thereby increasing maintenance costs and downtime. Utility Model Content
[0006] The utility model aims to overcome the technical problems existing in the above-mentioned prior art and provides an automatic riveting device for fixing a toy panel.
[0007] To solve the above technical problems, the technical solution of the utility model is as follows:
[0008] An automatic riveting device for fixing a toy panel, comprising: a rotating disc workbench, a rivet placing device, a rivet stamping device and a vision recognition device;
[0009] The edge of the rotating disc workbench is sequentially provided with a rivet placing device, a rivet stamping device and a vision recognition device in the circumferential direction; the rivet placing device is used to position and place rivets on the magnetic semi-finished toy panel of the rotating disc workbench, the rivet stamping device is used to rivet the rivets on the semi-finished toy panel to form a semi-finished toy panel, and the vision recognition device is used to detect the number of rivets riveted on the edge of the magnetic toy board.
[0010] Further, the rivet placing device is arranged at the edge of the rotating disc workbench through a placing bracket, and the rivet placing device is slidably connected to the placing bracket through a placing telescopic member and can slide along the height of the placing bracket.
[0011] Preferably, the placing telescopic member is threadedly connected to the rivet placing device for adjusting the rivet placing distance.
[0012] Further, the rivet placing device comprises a placing seat, a placing head and a pushing assembly; the placing seat is connected to the placing bracket through the pushing assembly, and the placing head is arranged below the placing seat; the pushing assembly is arranged above the placing seat and connected to the placing head for pushing the rivets in the placing head onto the connecting holes of the semi-finished toy panel.
[0013] Preferably, a channel for the rivets is provided on the placing head, and the channel is also communicated with the pushing assembly. The pushing assembly pushes the rivets through the channel onto the connecting holes of the semi-finished toy panel through a pushing rod.
[0014] Preferably, the channel for the rivets on the placing head is also communicated with an air supply pipe, and the air supply pipe provides rivets for the placing head.
[0015] Further, a first slide rail is provided on the placing bracket, a first slide block is provided on the placing seat, and the placing bracket is slidably connected to the placing seat through the first slide block and the first slide rail.
[0016] Further, the rivet stamping device is arranged at the edge of the rotating disc workbench through a stamping bracket, and the rivet stamping device is slidably connected to the stamping bracket through a placing telescopic member and can slide along the height of the stamping bracket; a base lifting assembly for adjusting the stamping distance is further provided below the stamping bracket.
[0017] Further, the base lifting assembly includes a lifting assembly and a lifting seat. A semi-finished toy panel is provided on the lifting seat. The lifting seat is arranged below the placing bracket through the lifting assembly and is used to adjust the distance between the rivet punching device and the semi-finished toy panel.
[0018] Further, a second sliding rail is provided on the punching bracket, and a second sliding block is provided on the lifting seat. The lifting seat is slidably connected to the punching bracket through the second sliding block and the second sliding rail.
[0019] Further, the rivet punching device includes a punching transmission mechanism and a punching head. The punching transmission mechanism is arranged above the punching bracket and is drivingly connected to the punching head;
[0020] A third sliding rail is further provided on the punching bracket, and a third sliding block is provided on the punching head. The punching head is slidably connected to the punching bracket through the third sliding block and the third sliding rail.
[0021] Further, the vision recognition device includes a camera, a spotlight, and a display screen; the camera is arranged on the top of the rotating disc workbench through an adjusting bracket and is used to detect the magnetic toy board on the rotating disc workbench; the spotlight is arranged on the adjusting bracket, and the display screen is electrically connected to the camera and the spotlight.
[0022] Further, a product sorting component is further provided on the rotating disc workbench, and the vision recognition device is electrically connected to the product sorting component;
[0023] The product sorting component includes a sorting component, a defective product box, and a material platform; the sorting component is arranged at the edge of the rotating disc workbench, and the defective product box and the material platform are arranged at the bottom of the sorting component.
[0024] Compared with the prior art, the beneficial effects of the technical solution of the present utility model are:
[0025] ① Splitting the riveting device into a rivet placing device and a rivet punching device can improve work efficiency and connection quality;
[0026] The rivet punching device focuses on the precise placement and preliminary fixation of the rivets between the two toy panels, while the rivet placing device focuses on forming a firm connection between the two toy panels by impacting the rivets with high pressure. This is conducive to implementing more refined quality monitoring. Inspections can be carried out after each process to promptly discover and correct problems, ensuring the stable and reliable quality of the final product; it can also effectively avoid the situation where when a certain part of the equipment fails, it does not affect the continued operation of another part, facilitating local repair or replacement, reducing downtime losses, and maintaining the continuity of production.
[0027] ②An adjustable-height placement telescopic component is connected to the rivet pin placement device, which can avoid height deviation caused by different workpieces, thus preventing riveting errors;
[0028] Since the thicknesses of different workpieces and the predetermined positions of the rivet pins are different, the operator does not need to frequently replace or adjust the entire device. Only by simply adjusting the telescopic component can the height of the placed rivet pins for the new workpiece be quickly adapted, saving preparation time and reducing operation complexity. The adjustable-height component can ensure that the rivet pins are accurately placed at the specified height of each workpiece, thereby improving the versatility and application range of the device.
[0029] ③Tracks are slidably connected to both sides of the punching head of the riveting device to ensure the position accuracy of the riveting point;
[0030] By slidably connecting both sides of the punching head to the tracks of the punching support through sliders, the tracks of the punching support can ensure that the punching head slides precisely along a predetermined path during movement, avoiding deviation; during the downward pressing process of the punching head, the punching force can be more evenly distributed, which helps to improve the riveting quality and reduce workpiece deformation or damage caused by uneven stress on the rivet pins.
[0031] ④A base lifting component is provided at the bottom of the riveting device, which can adjust the punching height of the rivet pins to conveniently adapt to workpieces of different heights or thicknesses;
[0032] Both sides of the base lifting component are slidably connected to the tracks of the punching support through sliders. The punching height of the rivet pins can be adjusted according to actual production to ensure that the punching force that the riveting head can accurately transfer to the rivet pins, improving the flexibility and application range of the riveting operation; it can also be adjusted according to the height of the actual production line or workbench to ensure that the operator operates in a comfortable position, reducing fatigue and improving work efficiency.
[0033] ⑤Multiple vision detection devices are set on the automatic assembly equipment, and the vision detection devices are electrically connected to the screening device. By quickly capturing and detecting the images of magnetic toys and analyzing the data, it can be identified whether the magnet blocks and toy boards are assembled in place during the production process, improving the efficiency and reliability of the overall production line, preventing defective products from flowing into the next process, and reducing waste and rework.
[0034] ⑥A screening device is set on the automatic assembly equipment to ensure that the correct magnetic toy boards are conveyed to the corresponding assembly positions, reducing misalignment or missing assembly situations, selecting unqualified components, avoiding assembling these components into the final product, thereby reducing subsequent rework and scrap rate, optimizing the material management of the production line, and improving the overall finished product rate and production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is the first structural schematic diagram of the riveting device;
[0036] Figure 2 It is the second structural schematic diagram of the riveting device;
[0037] Figure 3 It is the enlarged schematic diagram of A;
[0038] Figure 4 It is the structural schematic diagram of the cooperation between the rivet pin placing device and the placing bracket;
[0039] Figure 5 It is the structural schematic diagram of the cooperation between the placing telescopic component and the placing bracket;
[0040] Figure 6 It is the structural schematic diagram of the rivet pin placing device;
[0041] Figure 7 It is the structural schematic diagram of the cooperation between the rivet pin stamping device and the stamping bracket;
[0042] Figure 8 It is the installation schematic diagram of the rivet pin stamping device and the base lifting assembly;
[0043] Figure 9 It is the structural schematic diagram of the cooperation between the base lifting assembly and the stamping bracket;
[0044] Figure 10 It is the structural schematic diagram of the cooperation between the rivet pin stamping device and the stamping bracket.
[0045] Among them,
[0046] 1. Rotary disk worktable;
[0047] 2. Rivet pin placing device; 201. Placing seat; 202. Placing head; 203. Pushing assembly;
[0048] 3. Rivet pin stamping device; 301. Stamping transmission mechanism; 302. Stamping head;
[0049] 4. Vision recognition device;
[0050] 5. Placing bracket;
[0051] 6. Placing telescopic component;
[0052] 7. First slide rail;
[0053] 8. First slider;
[0054] 9. Stamping bracket;
[0055] 10. Base lifting assembly; 1001. Lifting assembly; 1002. Lifting seat;
[0056] 11. Second slide rail;
[0057] 12. Second slider
[0058] 13. Product sorting component; 1301. Sorting component; 1302. Defective product box; 1303. Material platform
[0059] 14. Third slide rail
[0060] 15. Third slider
[0061] a. Semi-finished toy panel
[0062] b. Magnetic toy board Detailed implementation manners
[0063] To make the objectives, technical solutions and advantages of the embodiments of this application clearer, the technical solutions of this application will be clearly and completely described below with reference to the accompanying drawings of the embodiments of this application. Obviously, the described embodiments are some but not all of the embodiments of this application. All other embodiments obtained by those of ordinary skill in the art without creative efforts based on the described embodiments belong to the scope of protection of this application
[0064] Unless otherwise defined, the technical terms or scientific terms used in this application should have the ordinary meanings understood by those of ordinary skill in the art to which this application belongs. The "first", "second" and similar terms used in this application do not denote any order, quantity or importance, but are only used to distinguish different components. The terms such as "including" or "comprising" mean that the elements or items appearing before this term cover the elements or items listed after this term and their equivalents, without excluding other elements or items. The terms such as "connected" or "coupled" are not limited to physical or mechanical connections, but may include electrical connections, whether direct or indirect. The terms such as "upper", "lower", "left" and "right" are only used to indicate relative positional relationships, and when the absolute positions of the objects being described change, the relative positional relationships may also change accordingly
[0065] Embodiment 1
[0066] As Figures 1-10 shown, this embodiment discloses an automatic riveting and pressing device for fixing a toy panel, including: a rotating disc workbench 1, a rivet placement device 2, a rivet stamping device 3 and a visual recognition device 4
[0067] At the edge of the rotary disk table 1, a rivet placing device 2, a rivet stamping device 3 and a vision recognition device 4 are sequentially arranged circumferentially; the rivet placing device 2 is used to position and place rivets on the semi-finished toy panel a of the rotary disk table 1, the rivet stamping device 3 is used to rivet the rivets on the semi-finished toy panel a to form a magnetic toy board b, and the vision recognition device 4 is used to detect the number of rivets riveted on the edge of the magnetic toy board b.
[0068] During operation, the rivet placing device 2 is installed at the rivet placing station beside the rotary disk table 1, the rivet stamping device 3 is installed at the rivet stamping station beside the rotary disk table 1, the vision recognition device 4 is installed at the recognition station beside the rotary disk table 1, and the product sorting component 13 is installed at the sorting station beside the rotary disk table 1;
[0069] When the rotary disk table 1 rotates and transports the magnetic semi-finished toy panel a to the riveting station, the rivet placing device 2 transports the rivets into the edge connection holes of the magnetic semi-finished toy panel a, and the rivet stamping device 3 stamps and rivets the rivets in the edge connection holes of the magnetic semi-finished toy panel a to form a magnetic toy board b.
[0070] Specifically, the traditional riveting device is split into a rivet placing device 2 and a rivet stamping device 3. The rivet stamping device 3 focuses on the precise placement and preliminary fixation of the rivets between the two toy panels, while the rivet placing device 2 focuses on forming a firm connection between the two toy panels by high-pressure impact on the rivets, which is conducive to implementing more refined quality monitoring. After each process is completed, inspections can be carried out in a timely manner to discover and correct problems, ensuring the stable and reliable quality of the final product; it can also effectively avoid the situation where when a certain device of the placing device or the stamping device fails, it does not affect the continued operation of the other part, facilitating local maintenance or replacement, reducing downtime losses, and maintaining the continuity of production.
[0071] As a specific implementation manner, the rivet placing device 2 is arranged at the edge of the rotary disk table 1 through a placing bracket 5, and the rivet placing device 2 is slidably connected to the placing bracket 5 through a placing telescopic member 6 and can slide along the height of the placing bracket 5;
[0072] The rivet stamping device 3 is arranged at the edge of the rotary disk table 1 through a stamping bracket 9, and the rivet stamping device 3 is slidably connected to the stamping bracket 9 through a placing telescopic member 6 and can slide along the height of the stamping bracket 9; a base lifting assembly 10 for adjusting the stamping distance is also provided below the stamping bracket 9.
[0073] Since the thicknesses of different workpieces and the predetermined positions of the riveting pins are different, specifically, a placement telescopic member 6 with adjustable height is connected to the riveting pin placement device 2. The height of the riveting pin placement device 2 is adjusted by the telescoping of the placement telescopic member 6, thereby adjusting the distance between the riveting pin placement device 2 and the toy panel during movement. This enables the operator to quickly adapt to the placement height of the riveting pins for new workpieces by simply adjusting the telescopic member without the need to frequently replace or adjust the entire device, saving preparation time and reducing operation complexity. The component with adjustable height can ensure that the riveting pins are accurately placed at the specified height of each workpiece, thereby improving the versatility and applicable range of the device.
[0074] As a specific implementation manner, the riveting pin placement device 2 includes a placement seat 201, a placement head 202, and a pushing assembly 203; the placement seat 201 is connected to the placement bracket 5 through the pushing assembly 203, and the placement head 202 is arranged below the placement seat 201; the pushing assembly 203 is arranged above the placement seat 201 and connected to the placement head 202 for pushing the riveting pins in the placement head 202 onto the connection holes of the semi-finished toy panel a.
[0075] A first slide rail 7 is provided on the placement bracket 5, and a first slider 8 is provided on the placement seat 201. The placement bracket 5 is slidably connected to the placement seat 201 through the first slider 8 and the first slide rail 7.
[0076] Specifically, both sides of the placement seat 201 are slidably connected to the first slide rail 7 of the placement bracket 5 through the first slider 8, and the placement height of the riveting pins can be adjusted according to actual production to ensure that the placement head 202 can accurately move to the connection holes of the toy panel for riveting pin placement, effectively improving the flexibility and applicable range of the riveting operation; the placement seat 201 can be easily lifted, which also facilitates the staff to enter the bottom of the equipment for daily maintenance, cleaning, or repair work, ensuring the good operating state of the equipment and extending its service life.
[0077] Specifically, a channel for the riveting pins is provided on the placement head 202, and the channel is also connected to the pushing assembly 203. The pushing assembly 203 pushes the riveting pins through the channel onto the connection holes of the semi-finished toy panel; guiding the riveting pins through a dedicated channel can enable the riveting pins to directly and precisely align and fall into the connection holes on the semi-finished toy panel, avoiding the inaccuracy of manual alignment, improving the assembly accuracy, effectively greatly improving the production efficiency, reducing manual intervention, and also reducing the labor intensity and operation errors, making the production process smoother and more standardized.
[0078] Specifically, the channel for the riveting pin on the placing head 202 is also connected to an air supply pipe, which provides the riveting pins for the placing head 202. Using compressed air and controlled by precise pneumatic components, the riveting pins can be accurately transported from the nail storage device through the channel to the front end of the placing head 202, automatically aligning with the holes to be riveted. This can provide a more stable and controllable power output, is suitable for continuous high-speed riveting operations, effectively improves the efficiency of nail feeding, reduces manual intervention, and enhances the continuity and consistency of the operation.
[0079] Embodiment 2
[0080] As Figures 1-10 shown, this embodiment discloses an automatic riveting and pressing device for fixing a toy panel, including: a rotating disc workbench 1, a rivet placing device 2, a rivet pressing device 3, and a vision recognition device 4;
[0081] The edge of the rotating disc workbench 1 is sequentially provided with a rivet placing device 2, a rivet pressing device 3, and a vision recognition device 4 in a circumferential direction. The rivet placing device 2 is used to position and place the rivets on the magnetic semi-finished toy panel a of the rotating disc workbench 1. The rivet pressing device 3 is used to rivet the rivets on the magnetic semi-finished toy panel a to form a magnetic toy board b. The vision recognition device 4 is used to detect the number of rivets riveted on the edge of the magnetic toy board b.
[0082] As a specific implementation manner, the rivet pressing device 3 includes a pressing transmission mechanism 301 and a pressing head 302. The pressing transmission mechanism 301 is arranged above the pressing support 9 and is drivingly connected to the pressing head 302;
[0083] The pressing support 9 is further provided with a third slide rail 14, and the pressing head 302 is provided with a third slider 15. The pressing head 302 is slidably connected to the pressing support 9 through the third slider 15 and the third slide rail 14.
[0084] Specifically, by slidably connecting both sides of the pressing head 302 to the third slide rail 14 of the pressing support 9 through the third slider 15, the third slide rail 14 of the pressing support 9 can ensure that the pressing head 302 slides precisely along a predetermined path during movement, avoiding deviation. The structure of the third slide rail 14 provides a stable support frame for the pressing head 302, enabling it to remain stable even under high-speed or high-pressure working conditions, increasing the safety of the operation. During the downward pressing process of the pressing head 302, the pressing force can be more evenly distributed, which helps to improve the riveting quality and reduce the deformation or damage of the workpiece caused by uneven stress on the riveting pins.
[0085] As a specific implementation manner, the base lifting assembly 10 includes a lifting assembly 1001 and a lifting seat 1002. A semi-finished toy panel a is provided on the lifting seat 1002. The lifting seat 1002 is arranged below the placement bracket 5 through the lifting assembly 1001 for adjusting the distance from the rivet punching device 3 to the semi-finished toy panel a;
[0086] A second slide rail 11 is provided on the punching bracket 9, and a second slider 12 is provided on the lifting seat 1002. The lifting seat 1002 is slidably connected to the punching bracket 9 through the second slider 12 and the second slide rail 11.
[0087] Specifically, both sides of the base lifting assembly 10 are slidably connected to the second slide rail 11 of the punching bracket 9 through the second slider 12, and the punching height of the rivet can be adjusted according to actual production to ensure that the punching force that the punching head 302 can accurately transmit to the rivet, improving the flexibility and application range of the riveting operation; it can also be adjusted according to the height of the actual production line or workbench to ensure that the operator operates in a comfortable position, reducing fatigue and improving work efficiency.
[0088] Embodiment 3
[0089] An automatic riveting and pressing device for fixing a toy panel includes: a rotating disc workbench 1, a rivet placing device 2, a rivet punching device 3, and a visual recognition device 4;
[0090] The rivet placing device 2, the rivet punching device 3, and the visual recognition device 4 are sequentially arranged circumferentially at the edge of the rotating disc workbench 1; the rivet placing device 2 is used to position and place the rivets on the magnetic semi-finished toy panel a of the rotating disc workbench 1, the rivet punching device 3 is used to rivet and press the rivets on the magnetic semi-finished toy panel a to form a magnetic toy board b, and the visual recognition device 4 is used to detect the number of rivet pressings at the edge of the magnetic toy board b.
[0091] As a specific implementation manner, a product sorting component 13 is further provided on the rotating disc workbench 1, and the visual recognition device 4 is electrically connected to the product sorting component 13;
[0092] The product sorting component 13 includes a sorting component 1301, a defective product box 1302, and a material platform 1303; the sorting component 1301 is arranged at the edge of the rotating disc workbench 1, and the defective product box 1302 and the material platform 1303 are arranged at the bottom of the sorting component 1301;
[0093] The visual recognition device 4 includes a camera, a spotlight, and a display screen; the camera is arranged on the top of the rotating disc workbench 1 through an adjusting frame for detecting the magnetic toy board b on the rotating disc workbench 1; the spotlight is arranged on the adjusting frame, and the display screen is electrically connected to the camera and the spotlight.
[0094] Specifically, the spotlight projects light onto the magnetic toy board b, and the camera detects the magnetic toy board b on the rotary disk workbench 1. The camera transmits the image to the display screen.
[0095] Specifically, the visual recognition device 4 communicates and feeds back the specific information of the magnetic toy board b to the sorting component 1301. The sorting component 1301 transports the magnetic toy board b with the rivets not properly riveted into the defective product box 1302, and transports the magnetic toy board b with the rivets properly riveted onto the material platform 1303, thus avoiding the confusion between qualified products and unqualified products, ensuring the continuity of the production line, reducing the need for manual handling, and improving safety.
[0096] Specifically, there are multiple positioning grooves on the rotary disk of the automatic riveting equipment. During automatic riveting, multiple assembly devices cross-assemble the magnetic toys in multiple positioning grooves in a single-step flow assembly. The production control is simplified by the single-step cross-assembly method, making the production line more flexible, easy to adjust and maintain.
[0097] A screening device is set on the automatic riveting equipment to ensure that the correctly riveted toy parts are transported to the corresponding assembly positions, reduce misalignment or missing parts, select unqualified parts, avoid assembling these parts into the final product, thereby reducing later rework and scrap rate, optimizing the material management of the production line, and improving the overall yield and production efficiency.
[0098] Working principle
[0099] During operation, the rivet placement device 2 is installed at the rivet placement station beside the rotary disk workbench 1, the rivet stamping device 3 is installed at the rivet stamping station beside the rotary disk workbench 1, the visual recognition device 4 is installed at the recognition station beside the rotary disk workbench 1, and the product sorting component 13 is installed at the sorting station beside the rotary disk workbench 1.
[0100] When the rotary disk workbench 1 rotates and transports the magnetic semi-finished toy panel a to the riveting station, the rivet placement device 2 transports the rivets into the edge connection holes of the magnetic semi-finished toy panel a, and the rivet stamping device 3 stamps and rivets the rivets in the edge connection holes of the magnetic semi-finished toy panel a to form the magnetic toy board b.
[0101] The traditional riveting device is split into a rivet pin placing device 2 and a rivet pin stamping device 3. The rivet pin stamping device 3 focuses on the precise placement and preliminary fixation of the rivet pin between two toy panels, while the rivet pin placing device 2 focuses on forming a firm connection between the two toy panels by impacting the rivet pin with high pressure. This is conducive to implementing more refined quality monitoring. Inspection can be carried out after each process is completed to promptly discover and correct problems, ensuring the stable and reliable quality of the final product. It can also effectively avoid the situation where when a certain device of the placing device or the stamping device fails, it does not affect the continued operation of the other part, facilitating local repair or replacement, reducing downtime losses, and maintaining the continuity of production.
[0102] Obviously, the above-mentioned embodiments of the present invention are merely examples for clearly illustrating the present invention, rather than limitations on the implementation manners of the present invention. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. It is not necessary and impossible to enumerate all implementation manners here. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the claims of the present invention.
Claims
1. An automated riveting device for fixing a toy panel, characterized in that, Including: A rotating disc workbench (1), a rivet pin placing device (2), a rivet pin stamping device (3), and a vision recognition device (4); At the edge of the rotating disc workbench (1), the rivet pin placing device (2), the rivet pin stamping device (3), and the vision recognition device (4) are sequentially arranged circumferentially; the rivet pin placing device (2) is used to position and place rivets on the semi-finished toy panel (a) of the rotating disc workbench (1), the rivet pin stamping device (3) is used to rivet the rivets on the semi-finished toy panel (a) to form a magnetic toy board (b), and the vision recognition device (4) is used to detect the number of rivets riveted on the edge of the magnetic toy board (b).
2. The automated riveting device for fixing a toy panel according to claim 1, wherein, The rivet pin placing device (2) is arranged at the edge of the rotating disc workbench (1) through a placing bracket (5), and the rivet pin placing device (2) is slidably connected to the placing bracket (5) through a placing telescopic member (6) and can slide along the height of the placing bracket (5).
3. The automated riveting device for fixing a toy panel according to claim 2, wherein, The rivet pin placing device (2) includes a placing seat (201), a placing head (202), and a pushing assembly (203); the placing seat (201) is connected to the placing bracket (5) through the pushing assembly (203), and the placing head (202) is arranged below the placing seat (201); the pushing assembly (203) is arranged above the placing seat (201) and is connected to the placing head (202) for pushing the rivet pins in the placing head (202) onto the connecting holes of the semi-finished toy panel (a).
4. The automated riveting device for fixing a toy panel according to claim 3, characterized in that, A first slide rail (7) is provided on the placing bracket (5), a first slider (8) is provided on the placing seat (201), and the placing bracket (5) is slidably connected to the placing seat (201) through the first slider (8) and the first slide rail (7).
5. The automated riveting device for fixing a toy panel according to claim 1, wherein, The rivet pin stamping device (3) is arranged at the edge of the rotating disc workbench (1) through a stamping bracket (9), and the rivet pin stamping device (3) is slidably connected to the stamping bracket (9) through a placing telescopic member (6) and can slide along the height of the stamping bracket (9); a base lifting assembly (10) for adjusting the stamping distance is further provided below the stamping bracket (9).
6. The automated riveting device for fixing a toy panel according to claim 5, characterized in that, The base lifting assembly (10) includes a lifting assembly (1001) and a lifting seat (1002), a semi-finished toy panel (a) is provided on the lifting seat (1002), and the lifting seat (1002) is arranged below the placing bracket (5) through the lifting assembly (1001) for adjusting the distance between the rivet pin stamping device (3) and the semi-finished toy panel (a).
7. The automated riveting device for fixing a toy panel according to claim 6, wherein A second slide rail (11) is provided on the stamping bracket (9), a second slider (12) is provided on the lifting seat (1002), and the lifting seat (1002) is slidably connected to the stamping bracket (9) through the second slider (12) and the second slide rail (11).
8. The automated riveting device for fixing a toy panel according to claim 5, characterized in that, The rivet pin stamping device (3) includes a stamping transmission mechanism (301) and a stamping head (302), and the stamping transmission mechanism (301) is arranged above the stamping bracket (9) and is drivingly connected to the stamping head (302); A third slide rail (14) is further provided on the stamping bracket (9), a third slider (15) is provided on the stamping head (302), and the stamping head (302) is slidably connected to the stamping bracket (9) through the third slider (15) and the third slide rail (14).
9. The automated riveting device for fixing a toy panel according to claim 1, wherein The visual recognition device (4) includes a camera, a spotlight, and a display screen; the camera is arranged on the top of the rotary disk workbench (1) through an adjusting frame and is used to detect the magnetic toy board (b) on the rotary disk workbench (1); the spotlight is arranged on the adjusting frame, and the display screen is electrically connected to the camera and the spotlight.
10. The automated riveting device for fixing a toy panel according to claim 1, characterized in that, A product sorting component (13) is further provided on the rotary disk workbench (1), and the visual recognition device (4) is electrically connected to the product sorting component (13); The product sorting component (13) includes a sorting component (1301), a defective product box (1302), and a material platform (1303); the sorting component (1301) is arranged at the edge of the rotary disk workbench (1), and the defective product box (1302) and the material platform (1303) are arranged at the bottom of the sorting component (1301).