Inner welding rib cutting device

The precise positioning and cutting of welding ribs in high-frequency welded pipes is achieved through photoelectric switches and telescopic cylinder-driven cutter assembly, which solves the problems of low cutting efficiency and low accuracy in the prior art, and reduces material waste.

CN223114245UActive Publication Date: 2025-07-18KAIKONG AUTOMATION EQUIP (TIANJIN) CO LTD
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Patent Information

Application Number
CN202422076681.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-07-18
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

The cutting efficiency of welding ribs in high-frequency welded pipes in the prior art is low, and the accuracy of manual adjustment is not high, which can easily lead to cutting failure and material waste.

Method used

The photoelectric switch is used to detect the position of the inner welding ribs, and accurately position and cut through the telescopic cylinder drive cutter assembly, replacing manual operation.

Benefits of technology

It improves the cutting success rate, reduces material waste, and improves cutting efficiency and accuracy.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223114245U_ABST
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Abstract

The utility model provides an inner welding rib cutting device which comprises a fixing plate and a fixing seat, a first position guide rod and a second position guide rod are arranged on the fixing plate, a first cutter assembly and a second cutter assembly are arranged on the first position guide rod and the second position guide rod, the first cutter assembly is connected with a first telescopic air cylinder, and the second cutter assembly is connected with a second telescopic air cylinder. The second cutter assembly is connected with a second telescopic air cylinder, the fixing base is arranged on the fixing plate, and a photoelectric switch is arranged on the fixing base. The inner welding rib cutting device is provided with the optoelectronic switch, the position of an inner welding rib is detected through the optoelectronic switch to achieve accurate positioning, when the optoelectronic switch detects the inner welding rib, the cutter assembly is driven by the two telescopic air cylinders to move up and down to cut off the inner welding rib, traditional manual cutting is replaced, meanwhile, the cutting success rate is increased, and material waste is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of machining, in particular to an inner weld rib cutting device. Background Art

[0002] When processing high-frequency welded pipes, there are two requirements for the inside of the pipes. One is not to scrape the inner weld rib, and the other is to scrape the inner weld rib. After scraping, the inner weld ribs of high-frequency welded pipes with different diameters are approximately steel bars with a diameter of 5-15 mm, and the inner weld ribs need to be cut off. In the prior art, manual cutting is mostly carried out by manually operating a cutting mechanism. Although the cutting of the inner weld rib can be achieved, the cutting efficiency is low. In addition, there are currently some devices involving profiling cutting machines for cutting the inner weld rib, but the diameters of high-frequency welded pipes are different, and the heights of the inner weld ribs after scraping are also different. When cutting, it is necessary to manually adjust the high-frequency welded pipe and the inner weld rib to a position or height suitable for the cutting device to cut. This is mostly judged by manual experience and feeling, and the accuracy is not high, and it is easy to cause cutting failure and defects. Summary of the Utility Model

[0003] Therefore, an object of the present utility model is to provide an inner weld rib cutting device to solve the problems mentioned in the background art and overcome the deficiencies in the prior art.

[0004] To achieve the above object, the present utility model adopts the following technical solutions:

[0005] An inner weld rib cutting device includes a fixing plate and a fixing seat. The fixing plate is provided with a first guiding rod and a second guiding rod. A first cutting knife assembly and a second cutting knife assembly are arranged on the first guiding rod and the second guiding rod. The first cutting knife assembly is connected with a first telescopic cylinder, and the second cutting knife assembly is connected with a second telescopic cylinder. The fixing seat is arranged on the fixing plate, and a photoelectric switch is arranged on the fixing seat.

[0006] Further, the first cutting knife assembly can slide up and down along the first guiding rod and the second guiding rod under the drive of the first telescopic cylinder, and the second cutting knife assembly can slide up and down along the first guiding rod and the second guiding rod under the drive of the second telescopic cylinder.

[0007] Further, the first cutting knife assembly includes a cutting knife fixing seat. A blade is fixedly arranged on the cutting knife fixing seat. Guide holes are arranged at both ends of the cutting knife fixing seat. The first guiding rod and the second guiding rod respectively penetrate through the guide holes at both ends of the cutting knife fixing seat. Copper sleeves are arranged between the guide holes, the cutting knife fixing seat, the first guiding rod and the second guiding rod.

[0008] Further, the structure of the second cutting tool assembly is the same as that of the first cutting tool assembly, and the first cutting tool assembly and the second cutting tool assembly are arranged oppositely.

[0009] Further, a sliding groove is provided on the fixed seat, the photoelectric switch is connected to the sliding groove, the photoelectric switch can slide along the sliding groove, and the sliding groove is longitudinally arranged.

[0010] Further, the device further includes a mounting plate. One end of the first guiding rod and the second guiding rod is connected to the fixing plate, and the other end of the first guiding rod and the second guiding rod is connected to the mounting plate. The first telescopic cylinder is fixed on the mounting plate, and the second telescopic cylinder is fixed on the fixing plate.

[0011] Further, the device further includes a base. The base includes a plurality of cross beams and a plurality of support columns. The plurality of cross beams surround a rectangle, and the plurality of support columns are connected to the cross beams. Casters are provided below the base.

[0012] Further, the fixing plate is mounted on the base through a plurality of adjusting lead screws.

[0013] Therefore, the present utility model has the following beneficial effects:

[0014] The internal welding rib cutting device of the present utility model is provided with a photoelectric switch. The position of the internal welding rib is detected by the photoelectric switch to achieve precise positioning. When the photoelectric switch detects the internal welding rib, the cutting tool assembly is driven by two telescopic cylinders to move up and down to cut the internal welding rib, replacing the traditional manual cutting, improving the cutting success rate at the same time, and reducing material waste.

[0015] Additional aspects and advantages of the present utility model will be given in part in the following description, become apparent in part from the following description, or be learned through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the following description of the embodiments in conjunction with the accompanying drawings, in which:

[0017] Figure 1 is the overall structural schematic diagram of the internal welding rib cutting device of the present utility model;

[0018] Figure 2 is the overall structural schematic diagram of the internal welding rib cutting device of the present utility model from another perspective;

[0019] Figure 3 is the top view of the internal welding rib cutting device of the present utility model;

[0020] Figure 4 is Figure 3The A-A cross-sectional view shown;

[0021] Figure 5 is Figure 4 the enlarged view at position B in

[0022] Figure 6 the structural schematic diagram of the base of the present utility model;

[0023] Figure 7 the cutting schematic diagram of the inner bead cutting device of the present utility model.

[0024] In the figure: 1, fixed plate; 2, fixed seat; 3, first guide rod; 4, second guide rod; 5, first telescopic cylinder; 6, second telescopic cylinder; 7, photoelectric switch; 8, cutter fixing seat; 9, blade; 10, guide hole; 11, copper bushing; 12, sliding groove; 13, mounting plate; 14, base; 15, cross beam; 16, support column; 17, connecting plate; 18, adjusting lead screw; 19, high-frequency welded pipe; 20, inner bead; 21, telescopic rod; 22, connecting block. Specific embodiments

[0025] The following details the embodiments of the present utility model. The examples of the embodiments are shown in the drawings, where the same or similar reference numerals represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are intended to explain the present utility model and should not be construed as limiting the present utility model.

[0026] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0027] As Figures 1-7 shown, an inner bead cutting device includes a fixed plate 1 and a fixed seat 2. The fixed plate 1 is provided with a first guide rod 3 and a second guide rod 4. A first cutter assembly and a second cutter assembly are provided on the first guide rod 3 and the second guide rod 4. The first cutter assembly is connected with a first telescopic cylinder 5, and the second cutter assembly is connected with a second telescopic cylinder 6. The fixed seat 2 is arranged on the fixed plate 1, and a photoelectric switch 7 is arranged on the fixed seat 2.

[0028] A device for cutting internal welding ribs of the present utility model is provided with a photoelectric switch 7. The position of the internal welding rib 20 is detected by the photoelectric switch 7 to achieve precise positioning. When the photoelectric switch 7 detects the internal welding rib 20, the cutting tool assembly is driven by two telescopic cylinders to move up and down to cut off the internal welding rib 20, replacing traditional manual cutting, improving the cutting success rate, and reducing material waste.

[0029] It can be understood that in the present utility model, the photoelectric switch 7 is used to detect whether there is an internal welding rib 20 at the corresponding position height. When there is an internal welding rib 20 at the corresponding position height, the light beam emitted by the photoelectric switch 7 is reflected and received by the photoelectric switch 7.

[0030] As an implementation manner, the photoelectric switch 7, the first telescopic cylinder 5, and the second telescopic cylinder 6 can be electrically connected to the upper computer or the central control machine. When the photoelectric switch 7 detects that the emitted light beam is reflected, a feedback signal is sent to the upper computer or the central control machine, indicating that there is an internal welding rib 20 at the corresponding position height. After receiving the feedback signal sent by the photoelectric switch 7, the upper computer or the central control machine controls the first telescopic cylinder 5 and the second telescopic cylinder 6 to act to drive the cutting tool assembly to move up and down to cut off the internal welding rib 20.

[0031] Furthermore, the first cutting tool assembly can slide up and down along the first guiding rod 3 and the second guiding rod 4 under the drive of the first telescopic cylinder 5, and the second cutting tool assembly can slide up and down along the first guiding rod 3 and the second guiding rod 4 under the drive of the second telescopic cylinder 6.

[0032] The first guiding rod 3 and the second guiding rod 4 play a guiding role, so that the first cutting tool assembly and the second cutting tool assembly always remain on a stable cutting surface during the up and down movement.

[0033] Furthermore, the first cutting tool assembly includes a cutter fixing seat 82. A blade 9 is fixedly arranged on the cutter fixing seat 82. Guide holes 10 are provided at both ends of the cutter fixing seat 82. The first guiding rod 3 and the second guiding rod 4 respectively penetrate through the guide holes 10 at both ends of the cutter fixing seat 82. A copper sleeve 11 is provided between the guide holes 10, the cutter fixing seat 82, the first guiding rod 3, and the second guiding rod 4.

[0034] As Figure 1 , Figure 2 , Figure 3 and Figure 4 shown, in an embodiment, the first cutting tool assembly is located at the upper position of the device, Figure 5 is an enlarged sectional view of the first cutting tool assembly. The second cutting tool assembly is located below the first cutting tool assembly. When cutting the internal welding rib 20, the first cutting tool assembly moves downward, and the second cutting tool assembly moves upward to cut the internal welding rib 20 located between the first cutting tool assembly and the second cutting tool assembly.

[0035] Further, the structure of the second cutter assembly is the same as that of the first cutter assembly, and the first cutter assembly and the second cutter assembly are arranged oppositely.

[0036] The structure of the second cutter assembly is the same as that of the first cutter assembly. The difference is that they are arranged oppositely and have different orientations. Therefore, the structure of the second cutter assembly will not be described in detail here.

[0037] Further, as Figure 1 shown, a chute 12 is provided on the fixed seat 2. The photoelectric switch 7 is connected to the chute 12, and the photoelectric switch 7 can slide along the chute 12. The chute 12 is arranged longitudinally.

[0038] It can be understood that the photoelectric switch 7 can slide along the chute 12, that is, the position height of the photoelectric switch 7 is adjusted. The diameters of the high-frequency welded pipes 19 are different, and the heights of the inner welded ribs 20 after scraping are also different, such as 219 pipes, 273 pipes, 660 pipes, etc. For example, when cutting the inner welded rib 20 of a 219 pipe or a 660 pipe, after arranging it in the state as Figure 7 shown, although the inner welded rib 20 is on the central axis of both the 219 pipe and the 660 pipe, due to the different diameters of the 219 pipe and the 660 pipe, the heights of the inner welded rib 20 are also different. When cutting the inner welded rib 20 of a 219 pipe or a 660 pipe, it is necessary to keep the inner welded rib 20 at a suitable position height for cutting. At this time, the precise control of the position of the inner welded rib 20 can be achieved through the photoelectric switch 7.

[0039] Further, as Figure 1 and Figure 2 shown, the device further includes a mounting plate 13. One ends of the first guiding rod 3 and the second guiding rod 4 are connected to the fixing plate 1, and the other ends of the first guiding rod 3 and the second guiding rod 4 are connected to the mounting plate 13. The first telescopic cylinder 5 is fixed on the mounting plate 13, and the second telescopic cylinder 6 is fixed on the fixing plate 1.

[0040] As Figure 4 and Figure 5 shown, the first telescopic cylinder 5 is provided with a telescopic rod 21. One end of the telescopic rod 21 is connected with a connecting block 22, and the connecting block 22 is connected to the cutter fixing seat 82. The first telescopic cylinder 5 drives the cutter fixing seat 82 to move up and down through the telescopic movement of the telescopic rod 21, thereby driving the entire first cutter assembly to move. The principle of the second telescopic cylinder 6 driving the second cutter assembly is the same as that of the first telescopic cylinder 5 driving the first cutter assembly, and will not be described in detail here.

[0041] As an implementation manner, mounting holes are provided at both ends of the first guiding rod 3 and the second guiding rod 4, and they can be connected to the fixing plate 1 and the mounting plate 13 respectively through screws.

[0042] Further, the device further includes a base 14, as Figure 6As shown, the base 14 includes a plurality of cross beams 15 and a plurality of support columns 16. The plurality of cross beams 15 surround to form a rectangle. The plurality of support columns 16 are connected to the cross beams 15. Casters are provided below the base 14, but not shown in the figure.

[0043] As Figure 1 , Figure 2 and Figure 6 shown, as an implementation manner, there are 8 cross beams 15 and 4 support columns 16. The 8 cross beams 15 are divided into two groups. The 4 cross beams 15 in the same group are connected end to end to form a rectangular frame. The two rectangular frames are arranged one above the other and are connected by 4 support columns 16. Two connecting plates 17 are provided on the upper rectangular frame.

[0044] Furthermore, the fixing plate 1 is installed on the base 14 through a plurality of adjusting lead screws 18.

[0045] As Figure 1 , Figure 2 and Figure 6 shown, there are 4 adjusting lead screws 18. The upper part of the adjusting lead screw 18 is connected to the fixing plate 1 through an adjusting bolt, and the lower end of the adjusting lead screw 18 is connected to the connecting plate 17. The adjusting lead screw 18 plays a role in supporting the fixing plate 1, and at the same time, the height of the fixing plate 1 can be adjusted by adjusting the adjusting bolt.

[0046] A device for cutting internal welding ribs of the present utility model is provided with a photoelectric switch. The position of the internal welding ribs is detected by the photoelectric switch to achieve precise positioning. When the photoelectric switch detects the internal welding ribs, the cutting tool assembly is driven by two telescopic cylinders to move up and down to cut the internal welding ribs, replacing the traditional manual cutting, improving the cutting success rate at the same time, and reducing material waste.

[0047] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in a suitable manner in any one or more embodiments or examples.

[0048] Those skilled in the art can easily understand that the present utility model includes any combination of the utility model content and the specific implementation part of the above specification and the various parts shown in the drawings. Due to space limitations and to make the specification concise, the various solutions formed by these combinations are not described one by one. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

[0049] Although the embodiments of the present utility model have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present utility model. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present utility model without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. An inner welding rib cutting device, characterized in that, It includes a fixing plate and a fixing seat. A first guiding rod and a second guiding rod are provided on the fixing plate. A first cutter assembly and a second cutter assembly are provided on the first guiding rod and the second guiding rod respectively. The first cutter assembly is connected to a first telescopic cylinder, and the second cutter assembly is connected to a second telescopic cylinder. The fixing seat is arranged on the fixing plate, and a photoelectric switch is provided on the fixing seat.

2. The internal cut-off welding rib device according to claim 1, wherein Driven by the first telescopic cylinder, the first cutter assembly can slide up and down along the first guiding rod and the second guiding rod. Driven by the second telescopic cylinder, the second cutter assembly can slide up and down along the first guiding rod and the second guiding rod.

3. The internal welding rib cutting device according to claim 1, characterized in that, The first cutter assembly includes a cutter fixing seat. A blade is fixedly provided on the cutter fixing seat. Guide holes are provided at both ends of the cutter fixing seat. The first guiding rod and the second guiding rod respectively penetrate through the guide holes at both ends of the cutter fixing seat. Bronze bushes are provided between the guide holes, the cutter fixing seat, the first guiding rod and the second guiding rod.

4. The internal welding rib cutting device according to claim 3, characterized in that, The structure of the second cutter assembly is the same as that of the first cutter assembly, and the first cutter assembly and the second cutter assembly are arranged oppositely.

5. The internal welding rib cutting device according to claim 1, characterized in that, A sliding groove is provided on the fixing seat. The photoelectric switch is connected to the sliding groove, and the photoelectric switch can slide along the sliding groove. The sliding groove is arranged longitudinally.

6. The internal welding rib cutting device according to claim 1, characterized in that It further includes a mounting plate. One end of the first guiding rod and the second guiding rod is connected to the fixing plate, and the other end of the first guiding rod and the second guiding rod is connected to the mounting plate. The first telescopic cylinder is fixed on the mounting plate, and the second telescopic cylinder is fixed on the fixing plate.

7. The in-cut welding rib device according to claim 1, wherein It further includes a base. The base includes a plurality of cross beams and a plurality of support columns. The plurality of cross beams surround a rectangle, and the plurality of support columns are connected to the cross beams. Casters are provided below the base.

8. The internal cutting and welding rib device according to claim 7, characterized in that The fixing plate is installed on the base through a plurality of adjusting lead screws.