Cross beam square tube welding clamp for textile machinery

By designing a cross beam square tube welding fixture for textile machinery that includes rotary drive components and multiple positioning components, the problem of inconvenience in cross beam welding in the prior art is solved, and the convenience of synchronous and flip welding is achieved.

CN223114480UActive Publication Date: 2025-07-18CHANGSHU ZHENRONG IRON IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422261243.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-07-18
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

During the welding process of existing textile machinery cross beams, the front, middle and rear cross beams need to be welded separately and are inconvenient to flip, resulting in complex operation and inconvenient management.

Method used

A cross-beam square tube welding fixture for textile machinery including a rotary drive assembly, a bearing seat, a rotary shaft, a cross-sectional positioning assembly, a side positioning assembly and a top positioning assembly are designed, which can realize synchronous welding and flip welding of front, middle and rear cross-beams.

Benefits of technology

Synchronous welding and flip welding of front, middle and rear cross beams are realized, improving the convenience and management efficiency of welding.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223114480U_ABST
    Figure CN223114480U_ABST
Patent Text Reader

Abstract

The utility model discloses a beam square tube welding fixture for textile machinery, which comprises a welding table, a first welding component, a second welding component and a third welding component. The first welding assembly, the second welding assembly and the third welding assembly comprise rotating driving assemblies, bearing seats, rotating shafts, section positioning assemblies, side surface positioning assemblies and top surface positioning assemblies, the rotating driving assemblies are arranged on the edge sides of the upper surface of the welding table, and the two bearing seats are symmetrically fixed to the two sides of the upper surface of the welding table; the rotating shaft is correspondingly arranged on the two bearing seats, one end of the rotating shaft is connected with the rotating driving assembly, the two sets of section positioning assemblies are fixed to the inner sides of the two bearing seats of the rotating shaft, and the multiple sets of side face positioning assemblies and the multiple sets of top face positioning assemblies are distributed on the rotating shaft between the section positioning assemblies at intervals. Synchronous welding of the front cross beam, the middle cross beam and the rear cross beam can be conveniently achieved, management is convenient, turn-over welding can be conveniently conducted, and welding convenience is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a welding jig for a crossbeam square tube of a textile machine. Background Technique

[0002] Internal high-pressure forming is a kind of hydroforming technology. It uses a pipe as a blank and forms the pipe blank into a required workpiece by applying ultra-high-pressure liquid inside the pipe and axial feeding and feeding to press the pipe blank into the mold cavity. The components formed by internal high-pressure forming are light in weight, good in product quality, flexible in product design, simple in process, and have characteristics such as near-net forming and green manufacturing. Through effective cross-section design and wall thickness design, many textile machine parts can use standard pipes to form complex single integral components by internal high-pressure forming.

[0003] The existing production methods have at least the following disadvantages: The existing textile machine crossbeams usually include front, middle and rear crossbeams. When welding, separate welding jigs are usually used for classification welding, and unified welding cannot be achieved. After single-sided welding, the crossbeam needs to be disassembled from the welding jig, turned over and repositioned, and the welding is relatively inconvenient. After welding, each component needs to be taken out and paired one by one, which is relatively inconvenient to use. Content of the Utility Model

[0004] The main technical problem to be solved by the utility model is to provide a welding jig for a crossbeam square tube of a textile machine, which has a simple structure, is convenient to operate, can conveniently realize the synchronous welding of the front, middle and rear crossbeams, is convenient for management, and can conveniently carry out flip welding to improve the welding convenience.

[0005] To solve the above technical problems, a technical solution adopted by the utility model is: to provide a welding jig for a crossbeam square tube of a textile machine, which includes a welding table, a first welding component, a second welding component and a third welding component. The first welding component, the second welding component and the third welding component have the same structure and are arranged in sequence on the upper surface of the welding table. The first welding component, the second welding component and the third welding component include a rotation driving component, a bearing seat, a rotating shaft, a cross-section positioning component, a side positioning component and a top surface positioning component. The rotation driving component is arranged on the edge side of the upper surface of the welding table. There are two bearing seats which are symmetrically fixed on both sides of the upper surface of the welding table. The rotating shaft is correspondingly arranged on the two bearing seats and one end is connected to the rotation driving component. There are two groups of cross-section positioning components which are fixed on the inner sides of the two bearing seats of the rotating shaft. There are multiple groups of side positioning components and top surface positioning components which are arranged at intervals on the rotating shaft between the cross-section positioning components.

[0006] In a preferred embodiment of the utility model, the rotation driving component includes a rotation driving cylinder, a rack, a gear and a linear slide rail.

[0007] In a preferred embodiment of the present utility model, the rotary drive cylinder is horizontally fixed and perpendicular to the rotary shaft. A rack is axially arranged on the rotary drive cylinder. The bottom of the rack is slidably arranged on a linear slide rail. The gear is correspondingly sleeved on the rotary shaft and meshes with the rack for transmission.

[0008] In a preferred embodiment of the present utility model, the cross-section positioning assembly includes a cross-section positioning turning seat, an inner square tube positioning cylinder, an inner square tube positioning pin, a support cushion block, and a buffer.

[0009] In a preferred embodiment of the present utility model, the cross-section positioning turning seat has a square structure and is fixed on the rotary shaft. The inner square tube positioning cylinder is horizontally fixed on the outer side surface of the cross-section positioning turning seat, and its driving end faces the cross-section positioning turning seat and is provided with an inner square tube positioning pin. The inner square tube positioning pin correspondingly penetrates through the cross-section positioning turning seat. There are two groups of support cushion blocks longitudinally arranged and correspondingly fixed on the welding tables on both sides of the rotary shaft to correspondingly support the bottom of the cross-section positioning turning seat. A longitudinally distributed buffer is arranged on one side of any one of the support cushion blocks.

[0010] In a preferred embodiment of the present utility model, the side positioning assembly includes a side positioning turning seat, a side positioning pressing cylinder, and a side positioning pressing block.

[0011] In a preferred embodiment of the present utility model, one end of the side positioning turning seat is fixed on the rotary shaft. The side positioning turning seat is arranged in a stepped structure. A longitudinally distributed side positioning pressing cylinder is arranged at the outer end of the side positioning turning seat. The driving end of the side positioning pressing cylinder is vertically provided with a side positioning pressing block corresponding to the upper and lower parts of the side positioning turning seat.

[0012] In a preferred embodiment of the present utility model, the top surface positioning assembly includes a top surface positioning turning seat, a top surface positioning pressing cylinder, and a top surface positioning pressing head.

[0013] In a preferred embodiment of the present utility model, one end of the top surface positioning turning seat is fixed on the rotary shaft. The top surface positioning turning seat is arranged in a U-shaped structure. The top surface positioning pressing cylinder is horizontally fixed at the outer end of the concave cavity of the top surface positioning turning seat, and its driving end is inwardly provided with a top surface positioning pressing head.

[0014] In a preferred embodiment of the present utility model, proximity switches fixed on the welding tables are respectively arranged between the support cushion blocks on both sides of the rotary shaft.

[0015] The beneficial effects of the present utility model are as follows: A crossbeam square tube welding fixture for textile machinery pointed out by the present utility model has a simple structure and convenient operation. It can conveniently realize the synchronous welding of the front, middle, and rear crossbeams, is convenient for management, and can conveniently perform reverse side welding, improving the welding convenience. Brief Description of the Drawings

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for description in the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on these drawings, where:

[0017] Figure 1 is a perspective view of a preferred embodiment of a crossbeam square tube welding fixture for a textile machine according to the present invention;

[0018] Figure 2 is Figure 1 a partial enlarged view of part A of Detailed Embodiment

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.

[0020] Please refer to Figure 1 in combination with Figure 2 , the embodiments of the present invention include:

[0021] A crossbeam square tube welding fixture for a textile machine, including a welding table 1, a first welding component, a second welding component, and a third welding component.

[0022] Among them, lifting lugs are also provided on the upper surface and side surface of the welding table 1 for convenient lifting. A handle is provided on the upper surface of the welding table 1 for convenient handling. A control panel is provided on one side of the welding table 1 to control the entire electrical system.

[0023] The first welding component, the second welding component, and the third welding component have the same structure and are arranged in sequence on the upper surface of the welding table 1, and are respectively used for positioning and welding of the front, middle, and rear crossbeams 2.

[0024] The first welding component, the second welding component, and the third welding component include a rotary drive component, a bearing seat 3, a rotating shaft 4, a cross-section positioning component, a side positioning component, and a top surface positioning component.

[0025] The rotation drive assembly is arranged on the edge side of the upper surface of the welding table 1 and is used to provide the driving force for rotation. Two bearing seats 3 are provided and symmetrically fixed on both sides of the upper surface of the welding table 1. The rotating shaft 4 is correspondingly arranged on the two bearing seats 3 and one end thereof is connected to the rotation drive assembly. The rotation drive assembly drives the rotating shaft 4 to rotate on the bearing seats 3.

[0026] The rotation drive assembly includes a rotation drive cylinder 5, a rack 6, a gear 7 and a linear slide rail 8.

[0027] The rotation drive cylinder 5 is horizontally fixed and is arranged perpendicular to the rotating shaft 4. A rack 6 is arranged along the axial direction of the rotation drive cylinder 5. The bottom of the rack 6 is slidably arranged on the linear slide rail 8. The gear 7 is correspondingly sleeved on the rotating shaft 4 and meshes with the rack 6 for transmission. The telescopic movement of the rotation drive cylinder 5 drives the rack 6 to linearly move on the linear slide rail 8, and further drives the rotating shaft 4 to rotate through the meshing gear 7 to perform a flipping action.

[0028] Two sets of cross-section positioning assemblies are provided and fixed inside the two bearing seats 3 of the rotating shaft 4 for positioning both sides of the cross beam 2.

[0029] The cross-section positioning assembly includes a cross-section positioning flipping seat 9, an inner square tube positioning cylinder 10, an inner square tube positioning pin 11, a support cushion block 12 and a buffer 13.

[0030] The cross-section positioning flipping seat 9 is fixed on the rotating shaft 4 in a square structure and rotates synchronously with the rotating shaft 4.

[0031] The inner square tube positioning cylinder 10 is horizontally fixed on the outer side surface of the cross-section positioning flipping seat 9 and the driving end is provided with an inner square tube positioning pin 11 facing the cross-section positioning flipping seat 9. The inner square tube positioning pin 11 correspondingly penetrates through the cross-section positioning flipping seat 9. The inner square tube positioning cylinder 10 drives the inner square tube positioning pin 11 to telescopically move to realize the positioning of the inner square tube of the cross beam 2.

[0032] Two groups of support cushion blocks 12 are longitudinally arranged and are correspondingly fixed on the welding table 1 on both sides of the rotating shaft 4 to correspondingly support the bottom of the cross-section positioning flipping seat 9. A buffer 13 distributed longitudinally is arranged on one side of any one of the support cushion blocks 12. The support cushion block 12 is used for supporting the cross-section positioning flipping seat 9, and the buffer 13 is used for slowing down the contact between the cross-section positioning flipping seat 9 and the support cushion block 12.

[0033] Proximity switches 14 fixed on the welding table 1 are respectively arranged between the support cushion blocks 12 on both sides of the rotating shaft 4 for sensing the position when the cross beam 2 flips.

[0034] Multiple groups of side positioning assemblies and top surface positioning assemblies are respectively arranged and are spaced apart and distributed on the rotating shaft 4 between the cross-section positioning assemblies for positioning the side surface and the top surface of the cross beam 2.

[0035] The side positioning assembly includes a side positioning flipping seat 15, a side positioning pressing cylinder 16, and a side positioning pressing block 17.

[0036] One end of the side positioning flipping seat 15 is fixed on the rotating shaft 4 and flips synchronously with the rotating shaft 4.

[0037] The side positioning flipping seat 15 is arranged in a stepped structure. A longitudinally distributed side positioning pressing cylinder 16 is arranged at the outer end of the side positioning flipping seat 15. A side positioning pressing block 17 is vertically arranged at the driving end of the side positioning pressing cylinder 16 and corresponds to the side positioning flipping seat 15 up and down. After the cross beam 2 is placed on the side positioning flipping seat 15, the side positioning pressing block 17 is driven by the side positioning pressing cylinder 16 to press against the side of the cross beam 2.

[0038] The top surface positioning assembly includes a top surface positioning flipping seat 18, a top surface positioning pressing cylinder 19, and a top surface positioning pressing head 20.

[0039] One end of the top surface positioning flipping seat 18 is fixed on the rotating shaft 4 and flips synchronously with the rotating shaft 4.

[0040] The top surface positioning flipping seat 18 is arranged in a U-shaped structure. The top surface positioning pressing cylinder 19 is horizontally fixed at the outer end of the concave cavity of the top surface positioning flipping seat 18 and the driving end is provided with a top surface positioning pressing head 20 inward. When the cross beam 2 is placed on the top surface positioning flipping seat 18, the top surface positioning pressing cylinder 19 drives the top surface positioning pressing head 20 to press against the top surface of the cross beam 2.

[0041] Fixing pins (not shown in the attached drawing) for placing the cross beam 2 are also arranged on the side positioning flipping seat 15 and the top surface positioning flipping seat 18 to ensure the accurate positioning of the cross beam 2.

[0042] With the above structure, after welding is completed on one side of the cross beam 2, the entire welding fixture is driven by the rotation driving assembly to rotate and turn over to facilitate welding on the other side.

[0043] In summary, a cross beam square tube welding fixture for textile machinery pointed out by the present utility model has a simple structure and convenient operation. It can conveniently realize the synchronous welding of the front, middle, and rear cross beams, is convenient for management, and can conveniently perform flip welding to improve the welding convenience.

[0044] The above are only the embodiments of the present utility model, and do not limit the patent scope of the present utility model accordingly. All equivalent structural or equivalent process transformations made by using the content of the specification of the present utility model, or directly or indirectly applied in other related technical fields, are equally included in the patent protection scope of the present utility model.

Claims

1. A crossbeam square tube welding fixture for textile machinery, characterized in that, It includes a soldering table, a first soldering component, a second soldering component and a third soldering component. The first soldering component, the second soldering component and the third soldering component have the same structure and are arranged in sequence on the upper surface of the soldering table. The first soldering component, the second soldering component and the third soldering component include a rotation driving component, a bearing seat, a rotating shaft, a cross-section positioning component, a side positioning component and a top surface positioning component. The rotation driving component is arranged on the edge side of the upper surface of the soldering table. There are two bearing seats which are symmetrically fixed on both sides of the upper surface of the soldering table. The rotating shaft is correspondingly arranged on the two bearing seats and one end thereof is connected to the rotation driving component. There are two groups of cross-section positioning components which are fixed on the inner sides of the two bearing seats of the rotating shaft. The side positioning component and the top surface positioning component are respectively provided with multiple groups and are spaced apart and distributed on the rotating shaft between the cross-section positioning components.

2. The crossbeam square tube welding fixture for textile machinery according to claim 1, characterized in that, The rotation driving component includes a rotation driving cylinder, a rack, a gear and a linear slide rail.

3. The crossbeam square tube welding fixture for textile machinery according to claim 2, wherein, The rotation driving cylinder is horizontally fixed and is arranged perpendicular to the rotating shaft. A rack is arranged axially on the rotation driving cylinder. The bottom of the rack is slidably arranged on the linear slide rail. The gear is correspondingly sleeved on the rotating shaft and is in meshing transmission with the rack.

4. The crossbeam square pipe welding fixture for textile machinery according to claim 1, characterized in that, The cross-section positioning component includes a cross-section positioning turning seat, an inner square tube positioning cylinder, an inner square tube positioning pin, a support cushion block and a buffer.

5. The crossbeam square tube welding fixture for textile machinery according to claim 4, characterized in that, The cross-section positioning turning seat is fixed on the rotating shaft in a square structure. The inner square tube positioning cylinder is horizontally fixed on the outer side surface of the cross-section positioning turning seat and a driving end thereof is provided with an inner square tube positioning pin facing the cross-section positioning turning seat. The inner square tube positioning pin correspondingly penetrates through the cross-section positioning turning seat. There are two groups of support cushion blocks longitudinally arranged and are correspondingly fixed on the soldering table on both sides of the rotating shaft and correspondingly support the bottom of the cross-section positioning turning seat. A buffer longitudinally distributed is arranged on one side of any one of the support cushion blocks.

6. The crossbeam square pipe welding fixture for textile machinery according to claim 1, characterized in that, The side positioning component includes a side positioning turning seat, a side positioning pressing cylinder and a side positioning pressing block.

7. The crossbeam square tube welding fixture for textile machinery according to claim 6, characterized in that, One end of the side positioning turning seat is fixed on the rotating shaft. The side positioning turning seat is arranged in a stepped structure. A side positioning pressing cylinder longitudinally distributed is arranged at the outer end of the side positioning turning seat. A side positioning pressing block is vertically arranged at the driving end of the side positioning pressing cylinder and corresponds to the side positioning turning seat up and down.

8. The crossbeam square tube welding fixture for textile machinery according to claim 1, characterized in that, The top surface positioning component includes a top surface positioning turning seat, a top surface positioning pressing cylinder and a top surface pressing head.

9. The crossbeam square pipe welding fixture for textile machinery according to claim 8, characterized in that, One end of the top surface positioning turning seat is fixed on the rotating shaft. The top surface positioning turning seat is arranged in a U-shaped structure. The top surface positioning pressing cylinder is horizontally fixed at the outer end of the concave cavity of the top surface positioning turning seat and a driving end thereof is provided with a top surface pressing head facing inwards.

10. The crossbeam square tube welding fixture for textile machinery according to claim 5, characterized in that, Proximity switches fixed on the soldering table are respectively arranged between the support cushion blocks on both sides of the rotating shaft.