Induction type automatic blanking optical fiber ceramic ferrule crimping machine
Through the induction automatic blanking fiber ceramic core crimping machine, the automatic crimping and blanking between the ceramic core and the V-slot parts is achieved by using the pole propulsion and blanking mechanism, which solves the problems of low efficiency and high operating risks in the existing technology, and improves the processing efficiency and the stability of the equipment.
Patent Information
- Application Number
- CN202422649977.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing fiber optic connector processing methods are inefficient and have operational risks, especially in the crimping process of V-slot parts and ceramic ferrules, requiring frequent manual material withdrawal and discharge.
An induction automatic blanking fiber ceramic core crimping machine is designed, using a rod propulsion mechanism and blanking propulsion mechanism. Through real-time monitoring of the laser induction device, automatic crimping and automatic blanking of the ceramic core and V-slot parts are realized, reducing manual operation steps.
It improves processing efficiency, reduces operating risks, ensures operating accuracy and stability, and enhances the general applicability and reliability of the equipment.
Smart Images

Figure CN223114544U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a fiber optic ceramic ferrule press, in particular to an inductive automatic blanking fiber optic ceramic ferrule press. Background Art
[0002] The fiber optic connector includes an important V-groove assembly, which is composed of V-groove parts and ceramic ferrule press-fitting of various different specifications. Among them, the V-groove parts include specifications such as SC, LC, and XC. The same specification of V-groove parts is divided into long and short types according to length, and can be divided into single type or optoelectronic hybrid type according to function. The existing processing method generally mainly completes the processing by manually press-fitting the V-groove parts and ceramic ferrules, or fixes the V-groove parts through a fixed seat and then docks the ceramic ferrules through a conventional press, and then takes the materials manually. The processing efficiency is low, and due to the frequent material taking and placing, there is a certain operation risk. Summary of the Utility Model
[0003] The utility model aims at the above problems and provides an inductive automatic blanking fiber optic ceramic ferrule press, which can reduce the operation risk and improve the processing efficiency and quality.
[0004] To this end, the utility model adopts the following technical solutions: an inductive automatic blanking fiber optic ceramic ferrule press, including a frame, characterized in that a push rod propulsion mechanism is arranged on the frame, the push rod propulsion mechanism is connected to a material placement mechanism, a blanking propulsion mechanism is arranged on the side of the material placement mechanism, a blanking port is formed at the lower part of the material placement mechanism, the blanking propulsion mechanism includes a material bearing plate, and after the material bearing plate is drawn out from the material placement mechanism, the processed products on the material bearing plate fall into the blanking port.
[0005] Preferably, the push rod propulsion mechanism includes a translation drive push rod, one end of the translation drive push rod is connected to a push rod connection seat, and the other end is connected to a material press-fitting push rod, and the material press-fitting push rod is arranged in the central groove of the material placement seat.
[0006] Preferably, a positioning part for the V-groove part to be press-fitted and a positioning part for the ceramic ferrule part are arranged at the front part of the central groove of the material placement seat, the V-groove part positioning part forms a limit to tightly hold the V-groove part, and a hollow groove for the material bearing plate is formed on the material placement seat below the V-groove part positioning part.
[0007] Preferably, a connecting shaft and a bearing are arranged at the outer end of the push rod connection seat, and the outer end of the bearing abuts against the push rod propulsion cam.
[0008] Preferably, the ejector rod pushing cam is driven to rotate by a main drive motor. A limiting groove is formed on the inner side of the ejector rod pushing cam. Further included is a motor limiting device, which includes an extension arm. A bump is formed at the inner end of the extension arm and is matched with the limiting groove.
[0009] Preferably, a laser induction device is arranged on the side of the translation drive ejector rod.
[0010] Preferably, a laser induction device is arranged at the rear of the motor limiting device.
[0011] Preferably, guide rods are arranged on both sides of the translation drive ejector rod on the ejector rod connecting seat. Springs and linear bearings are arranged on both the translation drive ejector rod and the material pressing ejector rod.
[0012] Preferably, the end of the translation drive ejector rod forms a head that is snapped into the central hollow groove of the ejector rod connecting seat. The outer end of the material pressing ejector rod forms a head that abuts against the translation drive ejector rod.
[0013] Preferably, the material placing mechanism is arranged on the frame and can be disassembled as a whole.
[0014] The beneficial effects of the present utility model are as follows:
[0015] 1. After the ceramic ferrule is directly pushed into the V-groove part by the ejector rod pushing mechanism, the blanking pushing mechanism executes the action, realizing the direct blanking of the assembled product. The operator only needs to perform the feeding action, and the discharging is automatically completed, reducing the operation steps, reducing the production risk, and improving the work efficiency.
[0016] 2. The material placing mechanism can be disassembled as a whole. By configuring the material placing mechanism with different specifications of V-groove part positioning parts according to production needs, the crimping fit of different components is realized, improving the processing versatility.
[0017] 3. Both the ejector rod pushing mechanism and the motor limiting device are monitored in real time by the laser induction device and send signals, improving the operation accuracy and stability.
[0018] 4. The motor limiting device is set to enable the main drive motor to drive the ejector rod pushing cam to act within a certain range, ensuring the reliability of the operation. Description of the Drawings
[0019] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.
[0020] Figure 2 It is a side view of the present utility model.
[0021] Figure 3 It is a schematic diagram of the ejector rod pushing mechanism, the material placing mechanism and the blanking pushing mechanism.
[0022] Figure 4 This is a schematic diagram of another specification material placement seat of the utility model.
[0023] In the figure: 1 - frame; 2 - main drive motor; 3 - blanking propulsion mechanism; 4 - material placement mechanism; 5 - ejector rod propulsion mechanism; 6 - ejector rod propulsion cam; 7 - motor limit device; 8 - laser induction device; 9 - transverse movement mechanism; 10 - motor tightening and loosening adjustment nut; 11 - blanking port; 12 - V-groove part; 13 - ceramic ferrule part; 14 - translation drive ejector rod; 15 - extension arm; 16 - material bearing plate; 17 - spring; 18 - linear bearing; 19 - material crimping ejector rod; 20 - ejector rod connection seat; 21 - bearing. Specific embodiments
[0024] The following further elaborates the utility model in conjunction with specific embodiments.
[0025] As Figures 1 - 3 shown, an inductive automatic blanking optical fiber ceramic ferrule press includes a frame 1. An ejector rod propulsion mechanism 5 is arranged on the frame 1. The ejector rod propulsion mechanism 5 is connected to the material placement mechanism 4. A blanking propulsion mechanism 3 is arranged on the side of the material placement mechanism 4. A blanking port 11 is formed at the lower part of the material placement mechanism. The blanking propulsion mechanism is connected to the material bearing plate 16 through a transverse movement mechanism 9. After the material bearing plate 16 is drawn out from the material placement mechanism 4, the processed products on the material bearing plate 16 fall into the blanking port. The ceramic ferrule part and the V-groove part are pressed and assembled by the one-time propulsion of the ejector rod propulsion mechanism. After processing, the blanking propulsion mechanism 3 executes product blanking, realizing the automatic blanking process after product assembly.
[0026] In one embodiment, the ejector rod propulsion mechanism 5 includes a translation drive ejector rod 14. One end of the translation drive ejector rod 14 is connected to the ejector rod connection seat 20, and the other end is connected to the material crimping ejector rod 19. The material crimping ejector rod 19 is arranged in the central groove of the material placement seat. The ceramic ferrule part is mainly pushed inward by the material crimping ejector rod pressed by the translation drive ejector rod 14 of the ejector rod propulsion mechanism 5.
[0027] Specifically, a V-groove part positioning part and a ceramic ferrule part positioning part to be pressed are arranged at the front part of the central groove of the material placement seat. The V-groove part positioning part forms a limit and clamping for the V-groove part 12. A hollow groove for the material bearing plate is formed below the V-groove part positioning part on the material placement seat. Forming the positioning part can facilitate the accurate feeding position on the one hand, and ensure the reliability and stability of the positioning after feeding on the other hand. The assembly is completed by one-time pressing, and the V-groove part is reliably fixed on the V-groove part positioning part.
[0028] In one embodiment, a connecting shaft and a bearing 21 are provided at the outer end of the ejector rod connecting seat 20, and the outer end of the bearing abuts against the ejector rod advancing cam 6. The ejector rod advancing cam 6 forms a concave arc locally to match the outer circumference of the bearing. When the ejector rod advancing cam 6 rotates, it disengages from the bearing, triggering the forward advancement of the ejector rod connecting seat 20.
[0029] In one embodiment, the ejector rod advancing cam 6 is driven to rotate by the main drive motor 2. The ejector rod advancing cam 6 forms a limiting groove on the inner side, and further includes a motor limiting device 7. The motor limiting device 7 includes an extension arm 15, and a convex block is formed at the inner end of the extension arm 15 to match the limiting groove. By providing the motor limiting device, it is ensured that the stroke of the motor triggers an action within a controllable range. A motor tightening and loosening adjustment nut 10 is also provided on one side of the frame platform.
[0030] Specifically, a laser sensing device 8 is provided on the side of the translation drive ejector rod 14. The laser sensing device 8 can be a laser probe. By detecting the forward advancement of the ejector rod with the laser probe, a signal is given to the blanking advancement mechanism to perform subsequent actions.
[0031] Specifically, a laser sensing device is provided at the rear of the motor limiting device 7. The sensing device is used to detect whether the action execution of the motor limiting device 7 is within the normal range.
[0032] Specifically, guide rods 22 are provided on both sides of the translation drive ejector rod on the ejector rod connecting seat. Springs 17 and linear bearings 18 are provided on both the translation drive ejector rod and the material pressing ejector rod. By providing the guide rods, it is ensured that the ejector rod advancement mechanism advances and compresses components along a predetermined path.
[0033] Specifically, the end of the translation drive ejector rod forms an end that is snapped into the central hollow groove of the ejector rod connecting seat, and the outer end of the material pressing ejector rod forms an end that abuts against the translation drive ejector rod.
[0034] As Figure 4 shown, in order to facilitate the overall equipment to process more different types of parts, the material placement mechanism 4 can be set in multiple different models. The main difference between different models lies in that the overall design of the V-groove part positioning portion can better and perfectly match the V-groove part, ensuring the smooth progress of assembly. The rest of the material placement mechanism is designed as a general module, so it can be integrally disassembled and replaced on the frame.
[0035] The overall working process of the present utility model is as follows: After the equipment is started, the V-groove part and the ceramic ferrule part 13 are manually placed into the corresponding positioning parts of the material placing seat. The main drive motor is started to drive the ejector rod to push the cam to rotate. The translation drive of the ejector rod advancing mechanism drives the ejector rod to push the material crimping ejector rod to move forward to push the ceramic ferrule to match with the V-groove part. During the process of the translation drive ejector rod advancing forward, the laser induction probe detects a signal and drives the material bearing plate of the blanking advancing mechanism to move outwards and extract. When the product has no bearing, it naturally falls into the blanking port for centralized collection.
[0036] It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent forms also fall within the scope defined by the appended claims of this application.
Claims
1. Inductive automatic blanking optical fiber ceramic ferrule press, including a frame (1), characterized in that A ejector rod propulsion mechanism (5) is provided on the described frame (1), and the ejector rod propulsion mechanism (5) is docked with the material placement mechanism (4). A blanking propulsion mechanism (3) is provided on the side of the material placement mechanism (4). A blanking port (11) is formed at the lower part of the material placement mechanism. The blanking propulsion mechanism includes a material bearing plate (16). After the material bearing plate (16) is drawn out from the material placement mechanism (4), the processed products on the material bearing plate (16) fall into the blanking port.
2. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 1, characterized in that The described ejector rod propulsion mechanism (5) includes a translation drive ejector rod (14). One end of the translation drive ejector rod (14) is docked with an ejector rod connection seat (20), and the other end is docked with a material pressing ejector rod (19). The material pressing ejector rod (19) is arranged in the central groove of the material placement seat.
3. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 2, characterized in that A V-groove part positioning part and a ceramic ferrule positioning part to be pressed are provided at the front part of the central groove of the material placement seat. The V-groove part positioning part forms a limiting and clamping V-groove part (12). A hollow groove for the material bearing plate is formed on the material placement seat below the V-groove part positioning part.
4. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 2 or 3, characterized in that A connecting shaft and a bearing (21) are provided at the outer end of the ejector rod connection seat (20). The outer end of the bearing abuts against the ejector rod propulsion cam (6).
5. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 4, characterized in that The described ejector rod propulsion cam (6) is driven to rotate by a main drive motor (2). A limiting groove is formed on the inner side of the ejector rod propulsion cam (6). It also includes a motor limiting device (7). The motor limiting device (7) includes an extension arm (15). A convex block is formed at the inner end of the extension arm (15) and is matched with the limiting groove.
6. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 5, characterized in that A laser induction device (8) is provided on the side of the translation drive ejector rod (14).
7. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 5, characterized in that A laser induction device is provided at the rear part of the motor limiting device (7).
8. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 4, characterized in that Guide rods (22) are provided on both sides of the translation drive ejector rod on the ejector rod connection seat. Springs (17) and linear bearings (18) are provided on both the translation drive ejector rod and the material pressing ejector rod.
9. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 2, characterized in that The end of the translation drive ejector rod forms a head that is snapped into the central hollow groove of the ejector rod connection seat. The outer end of the material pressing ejector rod forms a head that abuts against the translation drive ejector rod.
10. The inductive automatic blanking optical fiber ceramic ferrule press according to claim 1, characterized in that The described material placement mechanism (4) is arranged on the frame and can be disassembled and replaced as a whole.