Shearing and hemming equipment for metal product machining

Through the design of the centering mechanism and removable contact head, the problem of inaccurate centering of the disc workpiece in metal products is solved, high-precision shearing and edge rolling operations are achieved, and the flexibility and versatility of the equipment are improved.

CN223114599UActive Publication Date: 2025-07-18SHANGHAI YUYANG SPECIAL METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202422142996.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-07-18
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

In metal product processing, it is difficult to quickly and accurately center the disk workpieces of different diameters, resulting in insufficient shear and curling accuracy, affecting product quality.

Method used

The centering mechanism is adopted, including a drive disk, an arc-shaped drive bar and a centering rod. The arc-shaped drive bar is driven to push the centering rod to slide through the drive disk, achieving quick and accurate centering of workpieces of different diameters, and improving the contact area and centering effect through removable contact heads and soft wear-resistant materials. At the same time, the expansion and contraction of the cutter is achieved by using rack and gear transmission to avoid debris accumulation.

Benefits of technology

It realizes precise hearting of the workpiece during shearing and curling, improves processing accuracy, reduces the problems of uneven edges, inconsistent sizes and uneven curling, and avoids scratching and damage of the workpiece and piles of debris, providing convenience for operation.

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Abstract

The utility model provides shearing and hemming equipment for metal product processing, which comprises a shearing table and a hemming table which are slidably mounted on a base, an operation disc is rotatably mounted in the middle of the top end of the base, a centering mechanism is arranged in the middle of the top end of the operation disc, and the centering mechanism comprises a base mounted on the operation disc. A driving disc is rotatably mounted at the top end of the base, arc-shaped driving strips are hinged to the edge of the bottom end of the driving disc at equal angles, centering rods are rotatably mounted at the other ends of the four arc-shaped driving strips, contact heads are detachably mounted at one ends of the four centering rods, and the outer walls of the bottom ends of the four centering rods are slidably connected with the base. The driving disc in the centering mechanism rotates to drive the arc-shaped driving strip, then the centering rod is pushed to slide on the base, rapid and accurate centering operation can be conducted on operation discs with different diameters, it is guaranteed that a workpiece is always located at the center position in the subsequent shearing and hemming process, and the machining precision is greatly improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal product processing, and more specifically, particularly relates to a shearing and curling equipment for metal product processing. Background Art

[0002] In the field of metal product processing, operations such as shearing and curling of disc-shaped workpieces are often involved. With the continuous development of industrial production, higher requirements are placed on the processing accuracy and efficiency of disc workpieces.

[0003] However, currently, when processing disc workpieces with different diameters, many challenges are faced. Due to the different diameters of the discs, it is difficult to quickly and accurately achieve centering operations when placing them on the processing equipment. Traditional placement methods often rely on manual experience for adjustment, which is not only time-consuming and laborious, but also difficult to guarantee accuracy. In actual production, inaccurate centering will lead to deviations in subsequent shearing and curling operations, affecting product quality. For example, problems such as uneven edges and inconsistent dimensions may occur during shearing; uneven and insecure curling may occur during curling.

[0004] Therefore, in view of this, research and improvement are carried out on the existing structure and deficiencies, and a shearing and curling equipment for metal product processing is provided, with the expectation of achieving a more practical value purpose. Summary of the Utility Model

[0005] In order to solve the above technical problems, the utility model provides a shearing and curling equipment for metal product processing, which is achieved by the following specific technical means:

[0006] A shearing and curling equipment for metal product processing includes a shearing table and a curling table slidably installed on a base. A working disc is rotatably installed in the middle of the top end of the base. A centering mechanism is arranged in the middle of the top end of the working disc. The centering mechanism includes a base installed on the working disc. A driving disc is rotatably installed at the top end of the base. Arc-shaped driving bars are equally angularly hinged to the bottom edge of the driving disc. The other ends of the four arc-shaped driving bars are all rotatably installed with centering rods. Detachable contact heads are installed at one ends of the four centering rods. The outer walls of the bottom ends of the four centering rods are all slidably connected to the base.

[0007] Preferably, four guiding grooves matching the outer walls of the centering rods are equally angularly opened at the top end of the base, and the centering rods are slidably connected to the guiding grooves.

[0008] Preferably, four sliding grooves are equally angularly opened on the working disc. Second racks are slidably installed in the four sliding grooves. Cutters are installed at one ends of the four second racks. Gears are meshingly installed at the top ends of the four second racks. A first rack is meshingly installed at the top end of the gear. The first rack is fixedly installed at the bottom end of the centering rod. Connecting frames are rotatably installed at the left and right ends of the gear. The two connecting frames are fixedly connected to the side wall of the base

[0009] Preferably, a first motor and a second motor are fixedly installed in the middle of the bottom end of the base. The first motor is used to drive the operation disc to rotate. A gear ring is fixedly installed at the bottom end of the operation disc. The gear ring is meshed with a driving gear, and the driving gear is fixedly sleeved on the outer wall of the output end of the second motor.

[0010] Preferably, a T-shaped chute is opened on one side of the top end of the centering rod. A T-shaped slider is arranged on one side of the contact head. The T-shaped chute and the T-shaped slider are slidably connected. The contact surface of the contact head is an arc-shaped contact surface, and the surface is covered with a soft anti-wear material.

[0011] Preferably, a control panel is installed on one side of the top end of the base. The control panel is electrically connected to the first motor and the second motor respectively through wires.

[0012] Compared with the prior art, the utility model has the following beneficial effects:

[0013] 1. In the utility model, the rotation of the driving disc in the centering mechanism drives the arc-shaped driving strip, and then pushes the centering rod to slide on the base, so as to quickly and accurately center the operation discs with different diameters. This ensures that during the subsequent shearing and curling processes, the workpiece is always in the central position, greatly improving the processing accuracy and reducing problems such as uneven edges, inconsistent dimensions, and uneven curling caused by position deviation.

[0014] 2. In the utility model, the detachable contact head can be replaced according to the needs of different workpieces. The arc-shaped contact surface and the soft anti-wear material of the contact head not only increase the contact area with the workpiece, improve the centering effect, but also avoid scratching and damaging the workpiece; when the centering rod moves, through the transmission of the first rack, gear and second rack, the cutter is driven to retract, and vice versa to drive the cutter to extend, so as to cut the annular debris, which can prevent the debris from accumulating and sliding on the operation disc, providing convenience for the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional schematic diagram of the utility model.

[0016] Figure 2 is a top view schematic diagram of the utility model.

[0017] Figure 3 is a partially enlarged schematic diagram of the structure of the utility model.

[0018] Figure 4 is a bottom view schematic diagram of the utility model.

[0019] In the figure, the corresponding relationship between the component names and the drawing reference numerals is as follows:

[0020] 1. Shearing table; 2. Crimping table; 3. Operating disc; 4. Base; 5. Centering mechanism; 501. Driving disc; 502. Arc-shaped driving bar; 503. Base; 504. Guide groove; 505. Centering rod; 506. Contact head; 6. Chute; 7. Cutter; 8. First rack; 9. Gear; 10. Connecting frame; 11. Second rack; 12. First motor; 13. Second motor; 14. Ring gear; 15. Driving gear. Specific implementation mode

[0021] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.

[0022] Embodiment:

[0023] As shown in the attached Figure 1 to the attached Figure 4 shown:

[0024] The present invention provides a shearing and crimping device for metal product processing, including a shearing table 1 and a crimping table 2 slidably installed on a base 4. A central part of the top end of the base 4 is rotatably installed with an operating disc 3. A central part of the top end of the operating disc 3 is provided with a centering mechanism 5. The centering mechanism 5 includes a base 503 installed on the operating disc 3. A driving disc 501 is rotatably installed at the top end of the base 503. Arc-shaped driving bars 502 are equally angularly hinged to the bottom edge of the driving disc 501. The other ends of the four groups of arc-shaped driving bars 502 are all rotatably installed with centering rods 505. One ends of the four groups of centering rods 505 are detachably installed with contact heads 506. Outer walls of the bottom ends of the four groups of centering rods 505 are slidably connected to the base 503.

[0025] Among them, four groups of guide grooves 504 matching the outer walls of the centering rods 505 are equally angularly opened at the top end of the base 503. The centering rods 505 are slidably connected to the guide grooves 504, restricting the movement directions of the centering rods 505, preventing them from shifting or shaking during movement, and improving the stability of the entire centering mechanism 5.

[0026] Among them, four groups of sliding grooves 6 are equiangularly arranged on the working disk 3. Second racks 11 are slidably installed in the four groups of sliding grooves 6. One ends of the four second racks 11 are all installed with cutting knives 7. The tops of the four second racks 11 are all meshingly installed with gears 9. The tops of the gears 9 are meshingly installed with a first rack 8. The first rack 8 is fixedly installed at the bottom end of the centering rod 505. Connecting frames 10 are rotatably installed at the left and right ends of the gear 9. The two connecting frames 10 are both fixedly connected to the side wall of the base 503. When the centering rod 505 moves, through the transmission of the first rack 8, the gear 9 and the second rack 11, the cutting knife 7 is driven to retract. On the contrary, the cutting knife 7 is driven to extend. In this way, the annular debris can be cut, and the accumulation of debris on the working disk 3 can be avoided, which provides convenience for the staff.

[0027] Among them, a first motor 12 and a second motor 13 are fixedly installed in the middle of the bottom end of the base 4. The first motor 12 is used to drive the working disk 3 to rotate. A gear ring 15 is fixedly installed at the bottom end of the working disk 3. The gear ring 15 is meshingly installed with a driving gear 14. The driving gear 14 is fixedly sleeved on the outer wall of the output end of the second motor 13. The first motor 12 and the second motor 13 respectively control the rotation of the working disk 3 and the driving disk 501, so that the operator can independently adjust the motion parameters of the two components according to different processing requirements, improving the flexibility and adaptability of the equipment.

[0028] Among them, a T-shaped sliding groove is opened on one side of the top end of the centering rod 505. A T-shaped sliding block is arranged on one side of the contact head 506. The T-shaped sliding groove and the T-shaped sliding block are slidably connected. The contact surface of the contact head 506 is an arc-shaped contact surface, and the surface is covered with a soft and wear-resistant material. The connection method of the T-shaped sliding groove and the T-shaped sliding block enables the contact head 506 to be conveniently replaced, and a suitable contact head 506 can be selected according to the sizes and shapes of different metal products, improving the versatility of the equipment.

[0029] Among them, a control panel is installed on one side of the top end of the base 4. The control panel is electrically connected to the first motor 12 and the second motor 13 through wires respectively. The operator can intuitively control the operation of the first motor 12 and the second motor 13 through the control panel without complex mechanical adjustments, improving the convenience of operation.

[0030] The working principle of this embodiment: Start the second motor 13. The driving disk 501 rotates on the top end of the base 503. The arc-shaped driving strips 502 hinged at equal angles on the bottom edge of the driving disk 501 move as the driving disk 501 rotates. The arc-shaped driving strips 502 push the centering rod 505 rotatably installed therewith. The centering rod 505 slides in the guiding grooves 504 equiangularly opened on the top end of the base 503 and moves towards the center position of the working disk 3. The four centering rods 505 act simultaneously to perform an internal centering operation on the metal disk placed on the working disk 3.

[0031] When the centering rod 505 moves outward, the first rack 8 fixedly installed at the bottom end of the centering rod 505 moves accordingly. The first rack 8 drives the gear 9 meshed with it to rotate, and the gear 9 drives the second rack 11 to slide so as to retract the cutting tool 7. On the contrary, when the centering rod 505 moves inward, the cutting tool 7 installed at one end of the second rack 11 moves along with the sliding of the second rack 11, thereby performing a shearing operation on the metal chips.

[0032] The embodiments of the present invention are given for purposes of illustration and description, and are not intended to be exhaustive or to limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present invention and its practical application, and to enable those of ordinary skill in the art to understand the present invention so as to design various embodiments with various modifications suitable for specific purposes.

Claims

1. A shearing and curling device for metal product processing, comprising a shearing table (1) and a curling table (2) slidably mounted on a base (4), characterized in that: A working disk (3) is rotatably installed in the middle of the top end of the base (4). A centering mechanism (5) is arranged in the middle of the top end of the working disk (3). The centering mechanism (5) includes a base (503) installed on the working disk (3). A driving disk (501) is rotatably installed at the top end of the base (503). Arc-shaped driving bars (502) are equally-angularly hinged to the bottom edge of the driving disk (501). The other ends of the four arc-shaped driving bars (502) are all rotatably installed with centering rods (505). Contact heads (506) are detachably installed at one ends of the four centering rods (505). The outer walls of the bottom ends of the four centering rods (505) are all slidably connected to the base (503).

2. The shearing and curling equipment for metal product processing according to claim 1, characterized in that: Four guiding grooves (504) matching the outer walls of the centering rods (505) are equally-angularly opened at the top end of the base (503). The centering rods (505) are slidably connected to the guiding grooves (504).

3. The shearing and curling equipment for metal product processing according to claim 1, characterized in that: Four sliding grooves (6) are equally-angularly opened on the working disk (3). Second racks (11) are all slidably installed in the four sliding grooves (6). Cutters (7) are all installed at one ends of the four second racks (11). Gears (9) are all meshingly installed at the top ends of the four second racks (11). A first rack (8) is meshingly installed at the top end of the gear (9). The first rack (8) is fixedly installed at the bottom end of the centering rod (505). Connecting frames (10) are rotatably installed at the left and right ends of the gear (9). The two connecting frames (10) are both fixedly connected to the side wall of the base (503).

4. The shearing and curling equipment for metal product processing according to claim 1, wherein: A first motor (12) and a second motor (13) are fixedly installed in the middle of the bottom end of the base (4). The first motor (12) is used to drive the working disk (3) to rotate. A toothed ring (15) is fixedly installed at the bottom end of the working disk (3). A driving gear (14) is meshingly installed with the toothed ring (15). The driving gear (14) is fixedly sleeved on the outer wall of the output end of the second motor (13).

5. The shearing and curling equipment for metal product processing according to claim 1, characterized in that: A T-shaped sliding groove is opened on one side of the top end of the centering rod (505). A T-shaped sliding block is arranged on one side of the contact head (506). The T-shaped sliding groove and the T-shaped sliding block are slidably connected. The contact surface of the contact head (506) is an arc-shaped contact surface, and the surface is covered with a soft and wear-resistant material.

6. The shearing and curling equipment for metal product processing according to claim 4, characterized in that: A control panel is installed on one side of the top end of the base (4). The control panel is electrically connected to the first motor (12) and the second motor (13) respectively through wires.