Multi-station full-automatic combined machining equipment

Abstract

The utility model relates to multi-station full-automatic combined machining equipment which comprises a rack, a control box is arranged on one side of the rack, a vertical supporting plate is arranged at the top end of the rack, one side of the supporting plate is fixedly connected with a workbench driving motor, and the other side of the supporting plate is connected with a workbench. A first station, a second station, a third station, a discharging station and a fourth station are sequentially arranged on the periphery of the workbench, the first station is provided with a first tool bit, the second station is provided with a second tool bit and a third tool bit, the second tool bit and the third tool bit are used in a rotating and adjusting mode, the fourth station is provided with a fourth tool bit, and the workbench is provided with positioning clamps evenly distributed on the circumference. The multi-station full-automatic combined machining equipment has the advantages that the flexibility, the efficiency, the precision, the self-driving capacity and the reliability are improved, and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of parts processing, in particular to a multi-station full-automatic combined processing device. Background Art

[0002] At present, in modern manufacturing, automated processing equipment has become a key technical means to improve production efficiency and product quality. However, there are still many deficiencies in the flexibility and efficiency of existing processing equipment. For example, traditional processing equipment usually lacks the ability of automatic station switching, resulting in frequent adjustment of the equipment when processing different workpieces, which not only wastes time but also easily leads to a decline in processing accuracy. In addition, manual intervention is required during the processing of traditional equipment, increasing labor costs and operation risks.

[0003] Specifically, the existing processing equipment usually has the following deficiencies:

[0004] 1. Flexibility: Most traditional equipment can only be applied to specific types of processing tasks and lack the flexible adjustment ability for different processing requirements. The modular design level of existing equipment is limited, resulting in complex adjustments and configurations when changing workpieces or processing processes.

[0005] 2. Efficiency: Manual operation is required for equipment station switching, resulting in low production efficiency and affecting the production cycle. During large-scale production, the length of the station switching time directly affects the overall production efficiency and cost control.

[0006] 3. Automation level: The automation level of existing equipment is not high, requiring a large amount of manual participation, increasing the operation complexity and error probability. Traditional equipment relies on the experience and skills of operators and cannot guarantee the consistency and stability of processing.

[0007] 4. Processing accuracy: Due to the limitations of the equipment structure design and control system, it is difficult for traditional equipment to meet high standards in terms of workpiece processing accuracy and consistency. Especially in the processing of workpieces with complex shapes and high-precision requirements, existing equipment seems inadequate.

[0008] Therefore, we have developed a multi-station full-automatic combined processing device to solve the above problems. Summary of the Utility Model

[0009] The purpose of the utility model is to provide a multi-station full-automatic combined processing device to overcome the deficiencies of the prior art, which has the advantages of improving flexibility, efficiency, accuracy, self-driving ability, and reliability.

[0010] To achieve the above object, the technical solution adopted by the present utility model is: a multi-station full-automatic combined processing device, including a frame. A control box is provided on one side in the length direction of the frame, and a vertical support plate is provided at the top. One side of the support plate is fixedly connected to a workbench driving motor, and the other side is rotatably connected to a workbench. A first station, a second station, a third station, a blanking station, and a fourth station are sequentially arranged around the workbench in the counterclockwise direction. A first cutting tool head is provided at the first station, a second cutting tool head and a third cutting tool head are provided at the second station, and a fourth cutting tool head is provided at the fourth station. The workbench is provided with positioning jigs evenly distributed in a circle, and the positioning jigs are provided with photoelectric sensors.

[0011] Preferably, a first belt pulley is provided at one end of the workbench driving motor. The support plate is also fixedly connected to a control valve, and a second belt pulley is provided at one end of the control valve. The first belt pulley and the second belt pulley are wound and connected by a transmission belt.

[0012] Preferably, evenly distributed connection holes are provided at the central position of the workbench, and the connection holes are fixedly connected to the control valve.

[0013] Preferably, the first station includes a first air cylinder and a first cutting tool head driving motor. A first rack is provided at one end of the first air cylinder, a first gear is provided on the side wall of the first cutting tool head driving motor, the first rack meshes with the first gear, and one end of the first cutting tool head driving motor is fixedly connected to the first cutting tool head.

[0014] Preferably, a rotating frame body is provided at the second station. One end of the rotating frame body is fixedly connected to a second cutting tool head driving motor, and the other end is fixedly connected to a third cutting tool head driving motor. A second gear is fixedly connected to the outer wall of the second cutting tool head driving motor.

[0015] Preferably, the second gear meshes with a second rack. A second air cylinder is provided at one end of the second rack, a second cutting tool head is provided at one end of the second cutting tool head driving motor, and a third cutting tool head is provided at one end of the third cutting tool head driving motor.

[0016] Preferably, a third air cylinder is provided in the length direction of the third station, and a fourth air cylinder is provided in the width direction.

[0017] Preferably, a blanking groove is provided below the blanking station, a storage bin is provided at the top of the frame, and the blanking groove is provided on one side in the length direction of the storage bin.

[0018] Preferably, the fourth station includes a fifth cylinder, a fourth rack, a fourth gear, and a fourth cutter head drive motor arranged in sequence, and the fourth cutter head is provided at one end of the fourth cutter head drive motor.

[0019] Preferably, a pressing block is provided at one end of the positioning fixture.

[0020] Due to the application of the above technical solutions, the present utility model has the following advantages compared with the prior art:

[0021] 1. High flexibility: Through the rotary table and flexible tooling, the processing stations and tools can be quickly switched to adapt to different types of processing tasks. The modular design of the equipment enables it to be flexibly configured according to different production requirements, with strong adaptability.

[0022] 2. High efficiency: High degree of automation, reducing manual intervention and improving production efficiency. The equipment can complete the switching of multiple stations and processing operations in a short time, shortening the production cycle. Through efficient station switching and processing operations, the overall production efficiency is improved.

[0023] 3. Self-driving ability: The equipment can independently complete station switching and processing operations, reducing operation complexity and labor costs. Through computer control, the equipment can operate automatically all day long. The drive motor ensures the operation stability and high efficiency of the equipment.

[0024] 4. High processing accuracy: The control box precisely controls the processing parameters, ensuring the processing quality. The equipment adopts high-precision transmission mechanisms and servo motors to ensure processing accuracy and consistency. By real-time monitoring and dynamically adjusting the processing parameters, high-quality processing effects are guaranteed.

[0025] 5. Safety and reliability: The equipment design fully considers safety, equipped with a variety of safety protection devices to ensure the safety of operators and the equipment. The equipment adopts high-quality materials and advanced manufacturing processes, with a long service life and reliability. The safety protection of the equipment includes emergency stop devices, photoelectric sensors, etc., ensuring that the equipment can respond in a timely manner under abnormal conditions to protect operators and the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is a perspective view of the multi-station full-automatic combined processing equipment of the present utility model.

[0027] Figure 2 is a schematic structural view of the multi-station full-automatic combined processing equipment of the present utility model on the side of the worktable drive motor.

[0028] Figure 3 is a front view of the multi-station full-automatic combined processing equipment of the present utility model. DETAILED DESCRIPTION OF THE INVENTION

[0029] The present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

[0030] Figures 1 to 3 Among them, a multi-station full-automatic combined processing device includes a frame 5. A control box 6 is provided on one side in the length direction of the frame 5, and a vertical support plate 7 and a start button are provided at the top. The control box 6 is provided with a controller. One side of the support plate 7 is fixedly connected to a workbench driving motor 10, and the other side is rotatably connected to a workbench 20. A first station 30, a second station 40, a third station 50, a blanking station 70, and a fourth station 60 are sequentially arranged around the workbench 20 in the counterclockwise direction. The first station 30 is provided with a first tool bit 35, the second station 40 is provided with a second tool bit 451 and a third tool bit 461, and the fourth station 60 is provided with a fourth tool bit 65. The workbench 20 is provided with circumferentially evenly distributed positioning jigs 21, and the positioning jigs 21 are provided with photoelectric sensors 211. The photoelectric sensor 211 senses the processing of the tool bit. The workbench driving motor 10, the control valve 13, the first cylinder 31, the first tool bit driving motor 34, the second cylinder 41, the second tool bit driving motor 45, the third tool bit driving motor 46, the fourth cylinder 51, the third cylinder 52, the fifth cylinder 61, and the fourth tool bit driving motor 64 are respectively electrically connected to the controller of the control box 6. The workbench 20 is a rotating table, and the rotating table drives the positioning jig 21 to rotate to each station.

[0031] One end of the workbench driving motor 10 is provided with a first pulley 11. The support plate 7 is also fixedly connected to a control valve 13. One end of the control valve 13 is provided with a second pulley 131. The first pulley 11 and the second pulley 131 are wound and connected by a transmission belt 12.

[0032] Circumferentially evenly distributed connection holes 201 are provided at the central position of the workbench 20, and the connection holes 201 are fixedly connected to the control valve 13. One end of the positioning jig 21 is provided with a pressing block 212.

[0033] The first station 30 includes a first cylinder 31 and a first tool bit driving motor 34. One end of the first cylinder 31 is provided with a first rack 32, and one side wall of the first tool bit driving motor 34 is provided with a first gear 33. The first rack 32 and the first gear 33 are meshed, and one end of the first tool bit driving motor 34 is fixedly connected to the first tool bit 35. The first cylinder 31 drives the first tool bit driving motor 34 to move back and forth, and the first tool bit driving motor 34 drives the first tool bit 35 to process the side surface of the workpiece.

[0034] The second working station 40 is provided with a rotating frame 401. One end of the rotating frame 401 is fixedly connected to a second cutter head driving motor 45, and the other end is fixedly connected to a third cutter head driving motor 46. The outer wall of the second cutter head driving motor 45 is fixedly connected to a second gear 43. The second gear 43 meshes with a second rack 42. A second cylinder 41 is provided at one end of the second rack 42, a second cutter head 451 is provided at one end of the second cutter head driving motor 45, and a third cutter head 461 is provided at one end of the third cutter head driving motor 46. The control valve 13 controls the selection of the second cutter head 451 or the third cutter head 461. The second cylinder 41 drives the above two cutter heads to move back and forth. The second cutter head driving motor 45 drives the second cutter head 451 to process the top end of the workpiece, or the third cutter head driving motor 46 drives the third cutter head 461 to process the top end of the workpiece. The second cutter head 451 and the third cutter head 461 are drill bits, milling cutters or turning tools.

[0035] A third cylinder 52 is provided in the length direction of the third working station 50, and a fourth cylinder 51 is provided in the width direction. The fourth cylinder 51 and the third cylinder 52 adjust the third working station back and forth, left and right. The fourth working station 60 includes a fifth cylinder 61, a fourth rack 62, a fourth gear 63 and a fourth cutter head driving motor 64 arranged in sequence. A fourth cutter head 65 is provided at one end of the fourth cutter head driving motor 64. The fifth cylinder 61 drives the fourth cutter head driving motor 64 to move back and forth, and the fourth cutter head driving motor 64 drives the fourth cutter head 65 to process the top end of the workpiece.

[0036] A discharge chute 701 is provided below the discharging working station 70, and a storage bin 501 is provided at the top of the machine frame 5. The discharge chute 701 is arranged on one side in the length direction of the storage bin 501. The processed parts are temporarily stored in the storage bin 501 through the discharge chute 701.

[0037] After the equipment is started, the control box controls the driving motor to switch the rotating worktable to the designated working station. The positioning fixture automatically selects a suitable tool for processing according to the need. The whole process does not require manual intervention, greatly improving the processing efficiency and accuracy.

[0038] The specific operation steps are as follows:

[0039] 1. Working station switching: The control box drives the motor through the controller to drive the rotating worktable to rotate and switch to the predetermined working station. The rotation of the worktable adopts closed-loop control to ensure the accuracy and stability of each switch.

[0040] 2. Tool replacement: According to the requirements of the processing task, the positioning fixture automatically replaces the appropriate tooling tool and prepares for the processing operation. The tooling replacement process is automatically completed by the control box without manual intervention, ensuring the rapidity and accuracy of the tooling replacement.

[0041] 3. Processing operation: The driving motor drives the tooling tool to process the workpiece, and the control box monitors the processing process in real time to ensure the processing accuracy and quality. During the processing, the control box will dynamically adjust the processing parameters according to the information feedback by the photoelectric sensor to optimize the processing effect.

[0042] 4. Completion of processing: After the processing is completed, the control box records the processing status through the controller and prepares for the next processing task. Through the processing report of the control box, we conduct a detailed analysis of the processing report and quality.

[0043] The above are only specific application examples of the present utility model, which do not constitute any limitation to the protection scope of the present utility model. Any technical solutions formed by equivalent transformation or equivalent substitution fall within the scope of the rights protection of the present utility model.

Claims

1. A multi-station full-automatic combined processing device, characterized in that: It includes a frame (5), a control box (6) is provided at one side in the length direction of the frame (5), and a vertical support plate (7) is provided at the top. One side of the support plate (7) is fixedly connected to a workbench drive motor (10), and the other side is rotatably connected to a workbench (20). The periphery of the workbench (20) is sequentially provided with a first station (30), a second station (40), a third station (50), a blanking station (70) and a fourth station (60) in the counterclockwise direction. The first station (30) is provided with a first cutter head (35), the second station (40) is provided with a second cutter head (451) and a third cutter head (461), the fourth station (60) is provided with a fourth cutter head (65), the workbench (20) is provided with circumferentially evenly distributed positioning jigs (21), and the positioning jigs (21) are provided with photoelectric sensors (211).

2. The multi-station full-automatic combined processing equipment according to claim 1, wherein, One end of the workbench drive motor (10) is provided with a first pulley (11), the support plate (7) is also fixedly connected to a control valve (13), one end of the control valve (13) is provided with a second pulley (131), and the first pulley (11) and the second pulley (131) are wound and connected by a transmission belt (12).

3. The multi-station full-automatic combined processing equipment according to claim 2, characterized in that, Circumferentially evenly distributed connection holes (201) are provided at the central position of the workbench (20), and the connection holes (201) are fixedly connected to the control valve (13).

4. The multi-station full-automatic combined processing equipment according to claim 1, characterized in that, The first station (30) includes a first air cylinder (31) and a first cutter head drive motor (34). One end of the first air cylinder (31) is provided with a first rack (32), one side wall of the first cutter head drive motor (34) is provided with a first gear (33), the first rack (32) meshes with the first gear (33), and one end of the first cutter head drive motor (34) is fixedly connected to the first cutter head (35).

5. The multi-station full-automatic combined processing equipment according to claim 1, characterized in that, The second station (40) is provided with a rotating frame body (401). One end of the rotating frame body (401) is fixedly connected to a second cutter head drive motor (45), and the other end is fixedly connected to a third cutter head drive motor (46). The outer wall of the second cutter head drive motor (45) is fixedly connected to a second gear (43).

6. The multi-station full-automatic combined processing equipment according to claim 5, wherein, The second gear (43) meshes with a second rack (42). One end of the second rack (42) is provided with a second air cylinder (41). One end of the second cutter head drive motor (45) is provided with a second cutter head (451), and one end of the third cutter head drive motor (46) is provided with a third cutter head (461).

7. The multi-station full-automatic combined processing equipment according to claim 1, characterized in that A third air cylinder (52) is provided in the length direction of the third station (50), and a fourth air cylinder (51) is provided in the width direction.

8. The multi-station full-automatic combined processing equipment according to claim 1, characterized in that A blanking chute (701) is provided below the blanking station (70), a storage bin (501) is provided at the top of the frame (5), and the blanking chute (701) is arranged on one side in the length direction of the storage bin (501).

9. The multi-station full-automatic combined processing equipment according to claim 1, characterized in that The fourth station (60) includes a fifth cylinder (61), a fourth rack (62), a fourth gear (63), and a fourth cutter head drive motor (64) arranged in sequence. The fourth cutter head (65) is provided at one end of the fourth cutter head drive motor (64).

10. The multi-station full-automatic combined processing equipment according to claim 1, wherein, A pressing block (212) is provided at one end of the positioning fixture (21).

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