High-strength flange production device

Abstract

The utility model relates to the technical field of metal piece machining, and discloses a high-strength flange production device. According to the high-strength flange production device, the grinding structure part is provided with the flange grinding ring piece, the flange punching and grinding roller and the flange hole edge grinding ball head, so that the protruding flange hole edge grinding ball head and the flange punching and grinding roller can be used for removing burrs of punched holes of high-strength flange pieces in a targeted mode under the working condition of rotation driving; the spherical-arc-shaped flange hole edge grinding ball head can efficiently and rapidly grind burrs on the edge opening portion of a punched hole of a flange, the flange punching grinding roller stretches into the punched hole of a high-strength flange piece, the inner ring of the hole can be ground, after the flange punching grinding roller stretches into the punched hole completely, the flange grinding ring piece and the end face of the punched hole of the flange are ground, and the flange punching grinding efficiency is improved. Therefore, the efficiency of polishing the burrs in the punched hole and the burrs on the edge of the punched hole of the high-strength flange is greatly improved, and the purpose of improving the production efficiency is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of metal part processing, in particular to a high-strength flange production device. Background Technique

[0002] A high-strength flange production device is a mechanical device used to manufacture high-strength flanges. A flange is a disc-shaped part commonly used in pipeline engineering for pipeline connection. High-strength flanges are usually made of materials such as carbon steel or stainless steel and need to go through multiple processes during manufacturing, such as stamping, polishing, etc., to ensure that they meet the required high-strength standards. Moreover, the processing of high-strength flange metal parts is different from that of ordinary flanges with general strength, and the technical requirements for processing are also higher.

[0003] Currently, during the production of high-strength flanges, after stamping the connection holes, it is necessary to polish the burrs. However, when the existing grinding disc structure is installed on a power tool for polishing, it is difficult to efficiently and quickly process the burrs inside the punched holes and the burrs along the punched edges of the flanges, which is not conducive to improving production efficiency. Content of the Utility Model

[0004] Aiming at the deficiencies of the prior art, the utility model provides a high-strength flange production device, which solves the problems put forward in the above background technique.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A high-strength flange production device includes a grinding motor group. A DC power supply battery compartment is fixedly installed on one side of the grinding motor group. An additional mounting seat is fixedly installed on the other side of the grinding motor group. An additional mounting shaft is fixedly installed in the middle of the end face of the additional mounting seat. A spherical shell level is fixedly connected to the top of the grinding motor group. An internally threaded handle tube is threadedly sleeved on the surface of the additional mounting shaft. An auxiliary ball-holding handle is fixedly installed at the end of the internally threaded handle tube. A grinding disc connecting support sleeve is installed at the output end of the grinding motor group. A grinding disc hoop shell is fixedly connected to the bottom end of the grinding disc connecting support sleeve. A grinding roller support shaft is fixedly installed in the middle of the bottom surface of the grinding disc hoop shell. A flange grinding ring is fixedly connected to the bottom surface of the grinding disc hoop shell. A flange punching grinding roller is fixedly sleeved on the surface of the grinding roller support shaft. A flange hole edge grinding ball head is fixedly installed at the bottom end of the flange punching grinding roller.

[0007] Preferably, the grinding motor group includes a servo motor and a speed reducer. The output shaft of the servo motor is connected to the input end of the speed reducer. The output end of the speed reducer is connected to the grinding disc connecting support sleeve. A grinding operation holding sleeve is fixedly sleeved on the surface of the DC power supply battery compartment.

[0008] Preferably, the DC power supply battery compartment includes a battery compartment cylinder and a charging interface. The battery compartment cylinder is connected to the grinding motor set and functions to supply power to the grinding motor set. The charging interface is provided at one end of the battery compartment cylinder away from the grinding motor set.

[0009] Preferably, the additional mounting seat includes an additional mounting seat piece, a seat fastening gasket, and an anti-slip gasket groove. The additional mounting seat piece is installed on the side surface of the grinding motor set. The seat fastening gasket is installed on the end surface of the additional mounting seat piece. The anti-slip gasket groove is provided on the end surface of the seat fastening gasket.

[0010] Preferably, the additional support shaft includes a threaded support shaft and a positioning protective shaft head. The positioning protective shaft head is fixedly installed at the end of the threaded support shaft and coincides with its end surface. The positioning protective shaft head is in a hemispherical structure. The threaded support shaft is fixedly installed in the middle of the end surface of the additional mounting seat piece, and the threaded support shaft is located inside the seat fastening gasket.

[0011] Preferably, the auxiliary ball-holding handle includes a hand-held spherical handle and anti-slip handle grooves. The number of anti-slip handle grooves is multiple, and the multiple anti-slip handle grooves are equidistantly distributed around the surface of the hand-held spherical handle. The anti-slip handle grooves are arc-shaped concave groove structures.

[0012] Preferably, the grinding operation holding sleeve includes an operation holding rubber sleeve and protective annular patterns. The protective annular patterns are provided in a surrounding and protruding manner on the surface of the operation holding rubber sleeve. The number of protective annular patterns is multiple and they are equidistantly distributed on the surface of the operation holding rubber sleeve.

[0013] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0014] For this high-strength flange production device, by setting the grinding structure part as a flange grinding ring piece, a flange punching grinding roller, and a flange hole edge grinding ball head, the protruding flange hole edge grinding ball head and the flange punching grinding roller can, under the condition of rotational drive, specifically remove burrs from the punching holes of high-strength flange parts. The spherical arc-shaped flange hole edge grinding ball head can efficiently and quickly grind the burrs on the edge of the punching hole of the flange. When the flange punching grinding roller penetrates into the punching hole of the high-strength flange part, it can grind the inner ring of the hole. After completely penetrating, the flange grinding ring piece grinds the end surface of the flange punching part, thereby greatly improving the efficiency of grinding the burrs inside the punching hole and the burrs on the punching hole edge of the high-strength flange, achieving the goal of improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a three-dimensional view of the structure of the present utility model;

[0016] Figure 2 is another three-dimensional view of the structure of the present utility model;

[0017] Figure 3 Three-dimensional enlarged view of the added support and added support shaft for the present utility model;

[0018] Figure 4 Three-dimensional view of the sectional structure dissection of the present utility model;

[0019] Figure 5 Three-dimensional view of the bottom of the partial structure of the present utility model.

[0020] In the figure: 1. Grinding motor group; 2. DC power supply battery compartment; 3. Spherical shell level; 4. Added support; 5. Added support shaft; 6. Inner threaded handle tube; 7. Auxiliary ball-holding handle; 8. Grinding disc connection support sleeve; 9. Grinding disc hoop shell; 10. Grinding roller support shaft; 11. Flange grinding ring; 12. Flange punching grinding roller; 13. Flange hole edge grinding ball head; 14. Grinding operation holding sleeve; 101. Servo motor; 102. Reducer; 201. Battery compartment cylinder; 202. Charging interface; 401. Added support piece; 402. Support fastening gasket; 403. Anti-slip gasket groove; 501. Threaded support shaft; 502. Alignment protection shaft head; 701. Hand-held spherical handle; 702. Anti-slip handle groove; 1401. Operation holding rubber sleeve; 1402. Protection ring pattern. Detailed implementation manners

[0021] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0022] Referring to Figures 1-5 , a high-strength flange production device includes a grinding motor group 1. A DC power supply battery compartment 2 is fixedly installed on one side of the grinding motor group 1. An added support 4 is fixedly installed on the other side of the grinding motor group 1. An added support shaft 5 is fixedly installed in the middle of the end face of the added support 4. A spherical shell level 3 is fixedly connected to the top of the grinding motor group 1. An inner threaded handle tube 6 is threadedly sleeved on the surface of the added support shaft 5. An auxiliary ball-holding handle 7 is fixedly installed at the end of the inner threaded handle tube 6. The output end of the grinding motor group 1 is equipped with a grinding disc connection support sleeve 8. The bottom end of the grinding disc connection support sleeve 8 is fixedly connected to a grinding disc hoop shell 9. A grinding roller support shaft 10 is fixedly installed in the middle of the bottom surface of the grinding disc hoop shell 9. The bottom surface of the grinding disc hoop shell 9 is fixedly connected to a flange grinding ring 11. A flange punching grinding roller 12 is fixedly sleeved on the surface of the grinding roller support shaft 10. A flange hole edge grinding ball head 13 is fixedly installed at the bottom end of the flange punching grinding roller 12.

[0023] In the utility model, the grinding motor group 1 includes a servo motor 101 and a reducer 102, the output shaft of the servo motor 101 is connected to the input end of the reducer 102, and the output end of the reducer 102 is connected to the grinding disc connecting support sleeve 8; the surface of the DC power supply battery compartment 2 is fixedly sleeved with a grinding operation holding sleeve 14;

[0024] More specifically, by connecting the output shaft of the servo motor 101 to the input end of the reducer 102, and then connecting the output end of the reducer 102 to the grinding disc connecting sleeve 8, the torque can be increased, thereby better adapting to the torque requirements of grinding.

[0025] In the present utility model, the DC power supply battery compartment 2 includes a battery compartment barrel 201 and a charging interface 202. The battery compartment barrel 201 is connected to the grinding motor group 1, and the battery compartment barrel 201 acts to provide power to the grinding motor group 1. The charging interface 202 is provided at one end of the battery compartment barrel 201 away from the grinding motor group 1.

[0026] More specifically, a charging interface 202 is provided at an end of the battery compartment 201 away from the grinding motor group 1 to provide charging access for the battery compartment 201 .

[0027] In the utility model, the additional support 4 includes an additional support sheet 401, a support fastening washer 402 and an anti-skid washer groove 403. The additional support sheet 401 is installed on the side surface of the grinding motor unit 1, the support fastening washer 402 is installed on the end surface of the additional support sheet 401, and the anti-skid washer groove 403 is opened on the end surface of the support fastening washer 402;

[0028] More specifically, a support fastening washer ring 402 with an anti-skid washer groove 403 is fixed to the end face of the additional support plate 401, so that when the internal threaded handle tube 6 structure is installed, the connection at its end is tighter, avoiding the inconvenience of loosening.

[0029] In the present invention, the additional support shaft 5 includes a threaded support shaft 501 and a positioning protection shaft head 502, the positioning protection shaft head 502 is fixedly mounted on the end of the threaded support shaft 501 and coincides with its end face, the positioning protection shaft head 502 is a hemispherical structure, the threaded support shaft 501 is fixedly mounted on the middle of the end face of the additional support sheet 401, and the threaded support shaft 501 is located inside the support fastening washer 402;

[0030] More specifically, a hemispherical alignment protection shaft head 502 is provided at the end of the threaded support shaft 501, so that the internal threaded handle tube 6 can be more conveniently docked and not easily separated when being inserted thereon for installation.

[0031] In the present utility model, the auxiliary ball-holding handle 7 includes a hand-held spherical handle 701 and anti-slip handle grooves 702. The number of the anti-slip handle grooves 702 is multiple, and the multiple anti-slip handle grooves 702 are evenly distributed around the surface of the hand-held spherical handle 701 in a circumferential manner, and the anti-slip handle grooves 702 are arc-shaped concave groove structures;

[0032] More specifically, by arranging the multiple anti-slip handle grooves 702 to be evenly distributed around the surface of the hand-held spherical handle 701, when an operator holds the hand-held spherical handle 701, the hand is not likely to slip off, ensuring stability.

[0033] In the present utility model, the grinding operation holding sleeve 14 includes an operation holding rubber sleeve 1401 and protective annular ribs 1402. The protective annular ribs 1402 are arranged to surround and protrude from the surface of the operation holding rubber sleeve 1401, and the number of the protective annular ribs 1402 is multiple and they are evenly distributed on the surface of the operation holding rubber sleeve 1401;

[0034] More specifically, by arranging the protective annular ribs 1402 to surround and protrude from the surface of the operation holding rubber sleeve 1401, the stability during operation holding is excellent, and it is not likely to slip off the hand, which not only improves the operation efficiency but also ensures safety.

[0035] Working principle: When grinding a high-strength flange, start the grinding motor set 1, so that the grinding motor set 1 drives the grinding disc connecting sleeve 8, the grinding disc hoop shell 9, the grinding roller support shaft 10, the flange grinding ring piece 11, the flange punching grinding roller 12, and the flange hole edge grinding ball head 13 to rotate. Hold the DC power supply battery compartment 2 or the auxiliary ball-holding handle 7 for operation. Grind the flange hole edge grinding ball head 13 along the edge part of the punching hole of the flange to remove the burrs on the edge. Then insert the flange hole edge grinding ball head and the flange punching grinding roller into the punching hole of the flange part and move them to grind the surface of the flange punching grinding roller 12 along the inner wall of the punching hole of the flange part to remove the burrs on the inner wall of the hole. Finally, press the end face of the flange grinding ring piece 11 against the end face of the flange, and then the burrs on the end face of the flange part can be ground.

[0036] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprises", "comprising" or any other variation thereof is intended to cover a non-exclusive inclusion, such that a process, method, article or device comprising a series of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-strength flange production device, including a grinding motor group (1), characterized in that, On one side of the grinding motor set (1), a DC power supply battery compartment (2) is fixedly installed. On the other side of the grinding motor set (1), an additional mounting seat (4) is fixedly installed. In the middle of the end face of the additional mounting seat (4), an additional support shaft (5) is fixedly installed. On the top of the grinding motor set (1), a spherical housing level (3) is fixedly connected. The surface of the additional support shaft (5) is threadedly sleeved with an internally threaded handle tube (6). At the end of the internally threaded handle tube (6), an auxiliary ball-holding handle (7) is fixedly installed. At the output end of the grinding motor set (1), a grinding disc connecting support sleeve (8) is installed. At the bottom end of the grinding disc connecting support sleeve (8), a grinding disc hoop shell (9) is fixedly connected. In the middle of the bottom surface of the grinding disc hoop shell (9), a grinding roller support shaft (10) is fixedly installed. The bottom surface of the grinding disc hoop shell (9) is fixedly connected with a flange grinding ring piece (11). The surface of the grinding roller support shaft (10) is fixedly sleeved with a flange punching grinding roller (12). At the bottom end of the flange punching grinding roller (12), a flange hole edge grinding ball head (13) is fixedly installed.

2. The high-strength flange production device according to claim 1, characterized in that The grinding motor set (1) includes a servo motor (101) and a speed reducer (102). The output shaft of the servo motor (101) is connected to the input end of the speed reducer (102). The output end of the speed reducer (102) is connected to the grinding disc connecting support sleeve (8); the surface of the DC power supply battery compartment (2) is fixedly sleeved with a grinding operation holding sleeve (14).

3. A high-strength flange production device according to claim 1, characterized in that, The DC power supply battery compartment (2) includes a battery compartment cylinder (201) and a charging interface (202). The battery compartment cylinder (201) is connected to the grinding motor set (1), and the battery compartment cylinder (201) is used to supply power to the grinding motor set (1). The charging interface (202) is opened at one end of the battery compartment cylinder (201) away from the grinding motor set (1).

4. A high-strength flange production device according to claim 1, characterized in that, The additional mounting seat (4) includes an additional mounting seat piece (401), a seat fastening gasket (402), and an anti-slip gasket groove (403). The additional mounting seat piece (401) is installed on the side surface of the grinding motor set (1). The seat fastening gasket (402) is installed on the end face of the additional mounting seat piece (401). The anti-slip gasket groove (403) is opened on the end face of the seat fastening gasket (402).

5. The high-strength flange production device according to claim 4, characterized in that, The additional support shaft (5) includes a threaded support shaft (501) and a positioning protection shaft head (502). The positioning protection shaft head (502) is fixedly installed at the end of the threaded support shaft (501) and coincides with its end face. The positioning protection shaft head (502) is a hemispherical structure. The threaded support shaft (501) is fixedly installed in the middle of the end face of the additional mounting seat piece (401). The threaded support shaft (501) is located inside the seat fastening gasket (402).

6. The high-strength flange production device according to claim 1, characterized in that, The auxiliary ball-holding handle (7) includes a hand-held spherical handle (701) and anti-slip handle grooves (702). The number of anti-slip handle grooves (702) is multiple, and the multiple anti-slip handle grooves (702) are evenly distributed around the surface of the hand-held spherical handle (701). The anti-slip handle grooves (702) are arc-shaped concave groove structures.

7. A high-strength flange production device according to claim 2, characterized in that The grinding operation holding sleeve (14) includes an operation holding rubber sleeve (1401) and protective annular grooves (1402). The protective annular grooves (1402) are disposed around and protrude from the surface of the operation holding rubber sleeve (1401), and the number of the protective annular grooves (1402) is multiple and they are equidistantly distributed on the surface of the operation holding rubber sleeve (1401).

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