Bottle cap ring cutting machine without ring breakage

Abstract

The utility model discloses a ring-breaking-free bottle cap ring cutting machine which comprises a feeding module, a ring cutting module, a ring cutting module and a ring cutting module. The cutting module is connected with the feeding module, receives the bottle caps conveyed by the feeding module and cuts the bottle caps; the coding module is connected with the cutting module and used for receiving the bottle caps output by the cutting module and coding the cap surfaces of the bottle caps; and the discharging module is connected with the code printing module and used for conveying the bottle caps subjected to code printing. According to the full-automatic bottle cap cutting and coding machine, accurate cutting, cap surface coding and discharging detection of a specific structure of a ring-breaking-free bottle cap can be achieved, high automation is achieved in the whole process from feeding, cutting, coding and discharging of the bottle cap, manual intervention is reduced, and production efficiency is improved; all the modules are tightly connected, continuity and high efficiency of bottle cap treatment are guaranteed, and the bottle cap treatment device is suitable for large-scale production requirements.

Description

Technical Field

[0001] The utility model relates to the technical field of ring cutting machines, in particular to a continuous ring bottle cap ring cutting machine. Background Art

[0002] As environmental awareness becomes more popular, the beverage bottle market is ushering in a green revolution in the future, in which the application of environmentally friendly bottle caps will become an irreversible trend. Compared with traditional bottle caps, the design concept of environmentally friendly bottle caps has undergone a fundamental change. After opening the traditional bottle cap, the cap and the bottle body are completely separated, which is often difficult to recycle due to its small size and easy to scatter, which invisibly increases the environmental burden. The environmentally friendly bottle cap cleverly retains a subtle connection between the cap and the bottle body. Even after opening, the two still maintain a "close yet distant" relationship, effectively avoiding the loss and random discarding of the bottle cap, and greatly promoting the recycling of resources.

[0003] like Figures 1 - 2 As shown, the related technology discloses an environmentally friendly continuous bottle cap, including an anti-theft ring 1, a connecting ring 2 and a cover body 3, the connecting ring 2 connects the anti-theft ring 1 and the cover body 3, a first connecting portion and a first annular seam 11 are circumferentially provided between the connecting ring 2 and the anti-theft ring 1, the first connecting portion connects the anti-theft ring 1 and the connecting ring 2, a second connecting portion and a second annular seam 21 are circumferentially provided between the connecting ring 2 and the cover body 3, the second connecting portion connects the cover body 3 and the connecting ring 2, the first annular seam 11 and the second annular seam 21 facilitate opening, folding and screwing of the cover body 3, the first annular seam 11 and the second annular seam 21 are both provided with a plurality of connecting bridges 4, and at the same time, a pair of axial seams 22 are provided on the connecting ring 2 corresponding to the second connecting portion to increase the flipping angle of the cover body 3.

[0004] In view of the above-mentioned unbroken bottle cap, a ring cutting machine is also needed to realize the ring cutting of the unbroken bottle cap. Summary of the invention

[0005] According to an embodiment of the utility model, a continuous bottle cap ring cutting machine is provided, comprising:

[0006] A feeding module, which conveys the bottle caps to be cut into rings;

[0007] The cutting module is connected with the feeding module, receives the bottle caps conveyed by the feeding module, and cuts the bottle caps;

[0008] The coding module is connected with the cutting module, receives the bottle caps output by the cutting module, and codes the cap surface of the bottle caps;

[0009] The unloading module is connected with the coding module to convey the coded bottle caps.

[0010] Furthermore, the feeding module comprises: a feeding conveyor belt and a feeding dial;

[0011] The feeding conveyor belt is connected to the feeding dial, and the feeding dial is connected to the cutting module;

[0012] The feeding conveyor belt conveys the caps of the rings to be cut to the feeding dial, and the feeding dial rotates to convey the caps to the cutting module.

[0013] Furthermore, the cutting module includes: a main turntable, a ring-cutting tool, and a connecting dial;

[0014] The main turntable is connected to the feeding module and the connecting dial, and is arranged adjacent to the ring-cutting tool;

[0015] The main turntable receives the caps conveyed by the feeding module, the main turntable drives the caps to rotate, and contacts the ring-cutting tool;

[0016] The ring-cutting tool cuts the caps;

[0017] The connecting dial is connected to the coding module, the connecting dial receives the caps after ring-cutting is completed, and conveys them to the coding module.

[0018] Furthermore, the ring-cutting tool includes: a cover plate, a base, and a blade assembly;

[0019] The cover plate, the base, and the blade assembly are arranged adjacent to the main turntable;

[0020] The blade assembly is arranged between the cover plate and the base, and the blade assembly cuts the caps.

[0021] Furthermore, the blade assembly includes:

[0022] A pair of first circumferential blades, the pair of first circumferential blades are arranged opposite to each other left and right, and the pair of first circumferential blades are used to cut a circumferential cutting slot extending circumferentially on the connecting ring of the cap;

[0023] A pair of longitudinal blades, the pair of longitudinal blades are arranged between the pair of first circumferential blades, the pair of longitudinal blades are used to cut a pair of axial cutting slots axially arranged on the connecting ring of the cap, and the distance between the pair of longitudinal blades is less than the distance between the pair of first circumferential blades;

[0024] A second circumferential blade, the second circumferential blade abuts against the pair of longitudinal blades, and the second circumferential blade is used to cut a circumferential cutting slot extending circumferentially on the anti-theft ring of the cap.

[0025] Furthermore, the first circumferential blade is parallel to the second circumferential blade, and the longitudinal blade is perpendicular to the first circumferential blade.

[0026] Furthermore, a plurality of heating grooves are respectively provided on the lower surface of the cover plate and the upper surface of the base, heating strips are provided in the heating grooves, and the heating strips heat the blade assembly.

[0027] Furthermore, the coding module includes: a coding device and a discharging dial;

[0028] The coding device is connected to the cutting module and the blanking dial, and the blanking dial is connected to the blanking module;

[0029] The coding device codes the cap surface of the cap completed by the ring cutting and outputs it to the blanking dial, and the blanking dial outputs the cap to the blanking module.

[0030] Furthermore, the blanking module includes: a vacuum conveyor belt, a detection component, and a rejection component;

[0031] The vacuum conveyor belt is connected to the coding module and conveys the coded caps;

[0032] The detection component is arranged above the vacuum conveyor belt to detect whether the ring cutting of the cap is qualified;

[0033] The rejection component is arranged on the side of the vacuum conveyor belt to reject the unqualified caps.

[0034] Furthermore, the rejection component includes: an air blowing head and a waste pipe; the air blowing head and the waste pipe are relatively arranged on both sides of the vacuum conveyor belt, and the air blowing head blows the unqualified caps into the waste pipe.

[0035] According to the non-stop-ring cap cutting machine of the embodiment of the present utility model, it can realize precise cutting, cap surface coding and discharge detection of the specific structure of the non-stop-ring cap. From the feeding of the cap to cutting, coding, and then to blanking, the whole process realizes high automation, reduces manual intervention, and improves production efficiency; the modules are closely connected to ensure the continuity and high efficiency of cap processing, and are suitable for large-scale production requirements.

[0036] It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0037] Figure 1 It is a schematic structural diagram of a non-stop-ring cap;

[0038] Figure 2 It is a schematic side view of a non-stop-ring cap;

[0039] Figure 3 It is a schematic structural diagram of a non-stop-ring cap cutting machine according to an embodiment of the present utility model;

[0040] Figure 4 It is a schematic structural diagram of a non-stop-ring cap cutting machine according to an embodiment of the present utility model from another angle;

[0041] Figure 5 It is for Figure 4 The enlarged view at A in

[0042] Figure 6 The structural diagram of the blade assembly of the non-breaking ring bottle cap cutting machine according to an embodiment of the present invention. Detailed implementation manners

[0043] Hereinafter, the preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings, and the present invention will be further elaborated.

[0044] First, in combination with Figures 1 - 6 Describe a non-breaking ring bottle cap cutting machine according to an embodiment of the present invention, which is used for cutting the ring of non-breaking ring bottle caps and has a wide range of application scenarios.

[0045] As Figures 1 - 6 shown, the non-breaking ring bottle cap cutting machine according to an embodiment of the present invention includes: a feeding module, a cutting module, a coding module, and a discharging module.

[0046] Specifically, as Figures 1 - 6 shown, in this embodiment, the feeding module conveys the bottle caps to be cut; the cutting module is connected to the feeding module, receives the bottle caps conveyed by the feeding module, and cuts the bottle caps; the coding module is connected to the cutting module, receives the bottle caps output by the cutting module, and codes the cap surface of the bottle caps; the discharging module is connected to the coding module and conveys the coded bottle caps. From the feeding of the bottle caps to cutting, coding, and then to discharging, the whole process realizes high automation, reduces manual intervention, and improves production efficiency; the modules are closely connected to ensure the continuity and high efficiency of bottle cap processing, which is suitable for large-scale production requirements.

[0047] Specifically, as Figures 1 - 6 shown, in this embodiment, the feeding module includes: a feeding conveyor belt 51 and a feeding dial 52; the feeding conveyor belt 51 is connected to the feeding dial 52, and the feeding dial 52 is connected to the cutting module; the feeding conveyor belt 51 conveys the bottle caps to be cut to the feeding dial 52, and the feeding dial 52 rotates to convey the bottle caps to the cutting module. The feeding dial 52 is an existing one, and the continuous and stable conveyance of the bottle caps is realized through the feeding conveyor belt 51 and the feeding dial 52.

[0048] Specifically, as Figures 1 - 6 shown, in this embodiment, the cutting module includes: a main turntable 61, a ring cutting tool, and a connecting dial 62; the main turntable 61 is connected to the feeding module and the connecting dial 62, and is arranged adjacent to the ring cutting tool; the main turntable 61 receives the bottle caps conveyed by the feeding module, the main turntable 61 drives the bottle caps to rotate and contacts the ring cutting tool; the ring cutting tool cuts the bottle caps; the connecting dial 62 is connected to the coding module, and the connecting dial 62 receives the bottle caps after ring cutting and conveys them to the coding module. Both the main turntable 61 and the connecting dial 62 are existing ones. The main turntable 61 drives the bottle caps to rotate, and the bottle caps contact the ring cutting tool for cutting. Through the friction between the ring cutting tool and the bottle caps, the bottle caps rotate one week by themselves, realizing the cutting of the ring surface of the bottle caps.

[0049] Further, as Figures 1 - 6 shown, in this embodiment, the ring cutting tool includes: a cover plate 63, a base 64, and a blade assembly; the cover plate 63, the base 64, and the blade assembly are arranged adjacent to the main turntable 61; the blade assembly is arranged between the cover plate 63 and the base 64, the blade assembly cuts the bottle cap, and the base 64 is provided with a toothed meshing mechanism adapted to the circumferential surface of the cap body of the bottle cap to realize the self-rotation of the bottle cap while rotating driven by the main turntable 61. The side surfaces of the base 64, the cover plate 63, and the blade assembly close to the main turntable 61 are arc-shaped surfaces.

[0050] Further, as Figures 1 - 6 shown, in this embodiment, the blade assembly includes: a pair of first circumferential blades 651 are arranged opposite to each other left and right, the pair of first circumferential blades 651 are located in the same plane, and the pair of first circumferential blades 651 are used to cut a circumferential cutting seam extending circumferentially on the connecting ring 2 of the bottle cap, that is, the first circumferential blades 651 are used to cut the second ring seam 21; a pair of longitudinal blades 652 are arranged between the pair of first circumferential blades 651, and the pair of longitudinal blades 652 are used to cut a pair of axial cutting seams axially arranged on the connecting ring 2 of the bottle cap, that is, the longitudinal blades 652 are used to cut the axial seams 22. The distance between the pair of longitudinal blades 652 is less than the distance between the pair of first circumferential blades 651, ensuring that the connecting ring 2 on the bottle cap and the cap body always maintain sufficient connection strength, preventing the bottle cap from being completely separated and ensuring no ring breakage; the second circumferential blade 653 abuts against the pair of longitudinal blades 652, and the second circumferential blade 653 is used to cut a circumferential cutting seam extending circumferentially on the anti-theft ring 1 of the bottle cap, that is, the second circumferential blade 653 is used to cut the first ring seam 11. Through a variety of cutting blades, the precise cutting of the specific structure of the non-ring-breaking bottle cap is jointly realized, ensuring that the bottle cap can maintain its connection with the bottle body after being opened. The first circumferential blade 651 is parallel to the second circumferential blade 653 to ensure the consistency and aesthetics of the cutting path, and the longitudinal blade 652 is perpendicular to the first circumferential blade 651. A plurality of openings 654 are arranged at intervals on the cutting edges of the first circumferential blade 651 and the second circumferential blade 653 to form a connecting bridge 4 on the first ring seam 11 and the second ring seam 21. The plurality of openings 654 are evenly spaced to ensure uniform connection and better aesthetics.

[0051] Further, as Figures 1 - 6 shown, in this embodiment, the lower surface of the cover plate 63 and the upper surface of the base 64 are respectively provided with a plurality of heating grooves, and heating strips 66 are arranged in the heating grooves. The heating strips 66 heat the blade assembly. By heating the blade assembly to a certain temperature, the side wall of the bottle cap can be easily punctured, so that it can be cut along the crack, which is efficient, labor-saving, simple, smooth, with smooth lines and good continuity.

[0052] Specifically, as Figures 1 - 6As shown in the figure, in this embodiment, the coding module includes a coding device 71 and a blanking dial 72; the coding device 71 is connected to the cutting module and the blanking dial 72, and the blanking dial 72 is connected to the blanking module; the coding device 71 codes the cap surface of the caps that have completed the ring cutting and outputs them to the blanking dial 72, and the blanking dial 72 outputs the caps to the blanking module. The coding device 71 and the blanking dial 72 are existing ones. The coding device 71 can adopt the double-sided cap coding device 71 with the application number "201811491655.8" to realize the coding and coding detection of the caps.

[0053] Specifically, as Figures 1 - 6 shown, in this embodiment, the blanking module includes a vacuum conveyor belt 81, a detector 82 and a rejection component; the vacuum conveyor belt 81 is connected to the coding module and conveys the coded caps. The vacuum conveyor belt 81 uses the adsorption force generated by negative pressure to firmly fix the caps on the conveyor belt to ensure a stable conveying process; the detector 82 is arranged above the vacuum conveyor belt 81 to detect whether the ring cutting of the caps is qualified, and the detector 82 is an existing one; the rejection component is arranged on the side of the vacuum conveyor belt 81 to reject the unqualified caps to prevent unqualified products from entering the next process or leaving the factory, improving the product quality and reliability.

[0054] Further, as Figures 1 - 6 shown, in this embodiment, the rejection component includes an air blowing head 83 and a waste pipe 84; the air blowing head 83 and the waste pipe 84 are relatively arranged on both sides of the vacuum conveyor belt 81. The air blowing head 83 blows the unqualified caps to the waste pipe 84. The air blowing head 83 can quickly push the unqualified caps away from the vacuum conveyor belt 81, and the waste pipe 84 serves as a centralized discharge channel for unqualified products.

[0055] Working principle: The caps to be ring cut are conveyed by the feeding conveyor belt 51 to the feeding dial 52, and then rotated and conveyed by the feeding dial 52 into the main turntable 61. The main turntable 61 drives the caps to revolve. When the caps are in contact with the ring cutting tool, the toothed meshing mechanism on the ring cutting tool drives the caps to rotate one week. At the same time, the blade assembly of the ring cutting tool cuts the rings of the caps. After the ring cutting is completed, the main turntable 61 continues to drive the caps to rotate to the connecting dial 62, and the connecting dial 62 rotates and conveys the caps to the coding device 71. The coding device 71 codes the cap surface of the caps and conveys the coded caps to the blanking dial 72. The blanking dial 72 rotates and conveys the caps to the vacuum conveyor belt 81. After passing through the detector 82 for ring surface detection, if the detection is qualified, the caps are continuously conveyed to the next station; if unqualified, they are rejected and collected by the air blowing head 83 and the waste pipe 84.

[0056] Above, with reference to Figures 1 - 6Describes a non - continuous - ring bottle cap cutting machine according to an embodiment of the present utility model, which can achieve precise cutting of the specific structure of the non - continuous - ring bottle cap, coding on the cap surface, and discharging detection. From the feeding of the bottle cap to cutting, coding, and then to discharging, the entire process realizes high automation, reduces manual intervention, and improves production efficiency; the modules are closely connected to ensure the continuity and high efficiency of bottle cap processing, and are suitable for large - scale production requirements.

[0057] It should be noted that in this specification, the terms "include", "comprise" or any other variant thereof are intended to cover non - exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising..." does not exclude the existence of additional identical elements in the process, method, article or device including the element.

[0058] Although the content of the present utility model has been introduced in detail through the above - mentioned preferred embodiments, it should be recognized that the above description should not be considered as a limitation of the present utility model. After those skilled in the art have read the above content, various modifications and substitutions to the present utility model will be obvious. Therefore, the protection scope of the present utility model should be defined by the appended claims.

Claims

1. An unbroken ring bottle cap cutting machine, characterized in that, Comprising: A loading module that conveys the caps of the rings to be cut; A cutting module that is connected to the loading module, receives the caps conveyed by the loading module, and cuts the caps; A coding module that is connected to the cutting module, receives the caps output by the cutting module, and codes the cap surfaces of the caps; An unloading module that is connected to the coding module and conveys the caps that have completed coding.

2. The non-breaking ring bottle cap cutting machine according to claim 1, wherein, The loading module includes: a loading conveyor belt and a loading dial; The loading conveyor belt is connected to the loading dial, and the loading dial is connected to the cutting module; The loading conveyor belt conveys the caps of the rings to be cut to the loading dial, and the loading dial rotates to convey the caps to the cutting module.

3. The non-breaking ring bottle cap cutting machine according to claim 1, wherein The cutting module includes: a main turntable, a ring-cutting tool, and an adapter dial; The main turntable is connected to the loading module and the adapter dial, and is adjacent to the ring-cutting tool; The main turntable receives the caps conveyed by the loading module, the main turntable drives the caps to rotate, and contacts the ring-cutting tool; The ring-cutting tool cuts the caps; The adapter dial is connected to the coding module, and the adapter dial receives the caps that have completed ring-cutting and conveys them to the coding module.

4. The non-ring-breaking bottle cap cutting machine according to claim 3, wherein The ring-cutting tool includes: a cover plate, a base, and a blade assembly; The cover plate, the base, and the blade assembly are adjacent to the main turntable; The blade assembly is arranged between the cover plate and the base, and the blade assembly cuts the caps.

5. The non-stop ring cutting machine for bottle caps according to claim 4, wherein, The blade assembly includes: A pair of first circumferential blades that are arranged opposite to each other left and right, and the pair of first circumferential blades are used to cut a circumferential cutting seam that extends circumferentially on the connecting ring of the cap; A pair of longitudinal blades that are arranged between the pair of first circumferential blades, and the pair of longitudinal blades are used to cut a pair of axial cutting seams that are axially arranged on the connecting ring of the cap, and the distance between the pair of longitudinal blades is less than the distance between the pair of first circumferential blades; A second circumferential blade that abuts against the pair of longitudinal blades, and the second circumferential blade is used to cut a circumferential cutting seam that extends circumferentially on the anti-theft ring of the cap.

6. The non-ring-breaking bottle cap cutting machine according to claim 5, wherein The first circumferential blade is parallel to the second circumferential blade, and the longitudinal blade is perpendicular to the first circumferential blade.

7. The non-breaking ring bottle cap cutting machine according to claim 4, wherein The lower surface of the cover plate and the upper surface of the base are respectively provided with a plurality of heating grooves, and heating strips are arranged in the heating grooves, and the heating strips heat the blade assembly.

8. The non-stop ring cap cutting machine according to claim 1, characterized in that, The coding module includes: a coding device and an unloading dial; The coding device is connected to the cutting module and the unloading dial, and the unloading dial is connected to the unloading module; The coding device codes the cap surfaces of the caps that have completed ring-cutting and outputs them to the unloading dial, and the unloading dial outputs the caps to the unloading module.

9. The non-breaking ring bottle cap cutting machine according to claim 1, wherein, The unloading module includes: a vacuum conveyor belt, a detection component, and a rejection component; The vacuum conveyor belt is connected to the coding module and conveys the caps that have completed coding; The detection part is arranged above the vacuum conveyor belt to detect whether the cut ring of the bottle cap is qualified; The rejection component is arranged on the side of the vacuum conveyor belt to reject the unqualified bottle caps.

10. The non-ring-breaking bottle cap cutting machine according to claim 9, characterized in that, The rejection component includes: an air blowing head and a waste pipe; the air blowing head and the waste pipe are relatively arranged on both sides of the vacuum conveyor belt, and the air blowing head blows the unqualified bottle caps into the waste pipe.

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