Forming structure for prefabricated wallboard climbing frame hole
By using seamless steel pipes on the tool rod, coating the protective layer and setting up the inner wire holes, the problem of easy damage of the tool rod is solved, and the high life and efficient turnover of the tool body is achieved, reducing production costs and improving molding quality.
Patent Information
- Application Number
- CN202421855584.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-07-18
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The external surface of the tool rod of the existing climbing frame hole structure lacks a protective layer, resulting in damage after the increase in service life, increasing the wear rate and production cost.
Seamless steel pipes are used as tool rods, with protective layers on the surface, and anti-knocking and anti-knocking inner wire holes and forward-knocking inner wire holes are set on the top and bottom. The inner wire model is M16, the lower end hole diameter is 35mm, the upper end hole diameter is 45mm, the surface is sandblasted to form a protective layer, and the outer side is made of polyurethane molding protection device.
It improves the service life and turnover rate of the tooling, reduces the loss rate and production costs, and ensures the forming quality and positioning accuracy of the "front-knock" and "counter-knock" outer frame/climbing frame holes.
Smart Images

Figure CN223115495U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of precast wall panels, in particular to a forming structure for climbing frame holes of precast wall panels. Background Art
[0002] The existing climbing frame hole structures on the market still have the following deficiencies in actual use: Since there is no spray protection layer outside the tooling rod, with the increase of the service life, the outer surface of the tooling rod will be damaged, increasing the overall loss rate. For this reason, we propose a forming structure for climbing frame holes of precast wall panels. Summary of the Utility Model
[0003] The purpose of the utility model is to solve the defects existing in the prior art, and to propose a forming structure for climbing frame holes of precast wall panels.
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A forming structure for climbing frame holes of precast wall panels includes a seamless steel pipe. The seamless steel pipe is in the form of "narrow at the bottom and wide at the top". A protection layer is coated on the surface of the seamless steel pipe. An internal thread for reverse punching and disassembly is arranged at the top of the seamless steel pipe, and an internal thread for direct punching and disassembly is arranged at the bottom of the seamless steel pipe.
[0006] As a preferred technical scheme of the utility model, internal threads are arranged inside the seamless steel pipe, and the model of the internal threads is M16.
[0007] As a preferred technical scheme of the utility model, the aperture of the lower end of the seamless steel pipe is 35mm, and the aperture of the upper end of the seamless steel pipe is 45mm.
[0008] As a preferred technical scheme of the utility model, the surface of the seamless steel pipe is sandblasted to form a protection layer.
[0009] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0010] The tooling has strong versatility: it can be applied to the forming production process requirements of both "direct punching" and "reverse punching" of precast wall panels for external frame / climbing frame holes;
[0011] A polyurethane forming protection device is adopted on the outside of the tooling rod, effectively improving the service life and turnover rate of the tooling, thereby reducing the loss rate during use and the input cost of production tooling;
[0012] When producing with this tooling, the formed appearance quality of the external frame / climbing frame holes of the precast wall panel is good whether it is "direct punching" or "reverse punching". It is fixed by welding at the base, and the positioning dimension is accurately controlled, thereby improving problems such as quality defects caused by uncontrollable factors during the product production process;
[0013] The tooling has strong applicability: This tooling can meet the forming of holes in the external scaffold / climbing scaffold for each project, improve the universality and turnover rate of the tooling among projects, and achieve the purpose of cost reduction and efficiency improvement in the operation of factory projects. Brief Description of the Drawings
[0014] The drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.
[0015] Figure 1 It is a schematic diagram of the overall structure of a structure for forming climbing scaffold holes in precast wall panels proposed by the present invention;
[0016] Figure 2 It is a cross-sectional view of a structure for forming climbing scaffold holes in precast wall panels proposed by the present invention;
[0017] Figure 3 It is a schematic diagram of the seamless steel pipe structure of a structure for forming climbing scaffold holes in precast wall panels proposed by the present invention.
[0018] In the figure: 1, protective layer; 2, seamless steel pipe; 3, reverse punching and disassembling internal thread hole; 4, forward punching and disassembling internal thread hole; 5, internal thread. Detailed Description of the Embodiments
[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the drawings in the embodiments of the present invention;
[0020] Refer to Figures 1-3 , a structure for forming climbing scaffold holes in precast wall panels, includes a seamless steel pipe 2. The seamless steel pipe 2 is in the form of "narrow at the bottom and wide at the top". A protective layer 1 is coated on the surface of the seamless steel pipe 2. A reverse punching and disassembling internal thread hole 3 is arranged at the top of the seamless steel pipe 2, and a forward punching and disassembling internal thread hole 4 is arranged at the bottom of the seamless steel pipe 2.
[0021] An internal thread 5 is arranged inside the seamless steel pipe 2, and the model of the internal thread 5 is M16.
[0022] The aperture of the lower end of the seamless steel pipe 2 is 35 mm, and the aperture of the upper end of the seamless steel pipe 2 is 45 mm.
[0023] The surface of the seamless steel pipe 2 is sandblasted to form a protective layer 1, which is used to improve the overall service life of the tooling. Thanks to the sandblasting process, the visual quality of the tooling is improved, and at the same time, the wear rate during use is effectively reduced.
[0024] During the forward punching process: According to the deepening design drawing, lay out the positions of the external scaffold / climbing scaffold holes, and draw a "cross" mark at the corresponding positions;
[0025] Spot weld the positioning bolt cap to the mold table according to the position of the "cross" mark. After checking the dimensions, weld firmly;
[0026] Effectively limit and fix the "front casting" fixed base to the mold table through the positioning pin, and check the dimensions;
[0027] Insert the threaded end of the formwork for the "front and back" external frame / climbing frame tooling aluminum formwork into the base positioning pin device, and use the grout plugging bolt to screw into the reserved disassembly internal thread hole on the formwork during the "front casting" process, effectively preventing the slurry from entering the threaded hole and causing pollution and damage, and facilitating subsequent form removal operations.
[0028] During the reverse casting process:
[0029] Lay out the positions of the external frame / climbing frame holes according to the detailed design drawings, and draw a "cross" mark at the corresponding positions;
[0030] Spot weld the formwork base to the mold table according to the position of the "cross" mark. After checking the dimensions, weld firmly;
[0031] Turn the small end of the "front and back" external frame / climbing frame hole formwork downward. After connecting the internal thread 5 to the general purpose with a special fastening bolt, drive the internal thread 5 into the base through a pistol drill, and check and confirm the positioning dimensions and firmness;
[0032] After evenly applying the release agent to the surface of the formwork, carry out subsequent processes such as steel bar binding and embedded water and electricity, then carry out concrete placing and vibration. After the forming strength meets 15MPA, carry out form removal and disassembly.
[0033] This formwork has strong versatility: it can meet the production process requirements of the "front casting" and "reverse casting" of the external frame / climbing frame holes for precast wall panels;
[0034] The outside of the formwork rod is equipped with a polyurethane forming protection device, which effectively improves the service life and turnover rate of the formwork, thereby reducing the loss rate during use and the input cost of production formwork;
[0035] When using this formwork for production, whether it is "front casting" or "reverse casting" of the precast wall panel, the forming appearance quality of the external frame / climbing frame holes is good. Through welding and fixing of the base, the positioning dimensions are accurately controlled, thereby reducing quality defects caused by uncontrollable factors during the product production process;
[0036] This formwork has strong applicability: it can meet the forming use of the external frame / climbing frame holes in each project, improve the versatility and turnover rate of the formwork between projects, and achieve the purpose of cost reduction and efficiency improvement in the operation of the factory project.
Claims
1. A forming structure for climbing frame holes of precast wall panels, characterized in that, It includes a seamless steel pipe (2), the seamless steel pipe (2) is in the form of "narrow at the bottom and wide at the top", a protective layer (1) is coated on the surface of the seamless steel pipe (2), a reverse drilling and disassembling internal thread hole (3) is provided at the top of the seamless steel pipe (2), and a direct drilling and disassembling internal thread hole (4) is provided at the bottom of the seamless steel pipe (2).
2. The forming structure of the climbing frame holes for precast wall panels according to claim 1, characterized in that, Internal threads (5) are provided inside the seamless steel pipe (2), and the model of the internal threads (5) is M16.
3. A forming structure for climbing frame holes of precast wall panels according to claim 1, characterized in that, The aperture of the lower end of the seamless steel pipe (2) is 35 mm, and the aperture of the upper end of the seamless steel pipe (2) is 45 mm.
4. A forming structure for climbing frame holes of precast wall panels according to claim 1, characterized in that, The surface of the seamless steel pipe (2) is sandblasted to form the protective layer (1).