Octahedral wave-proof block pouring mold

Abstract

The utility model provides an octahedral wave-proof block pouring mold which comprises a bottom mold, movable side molds arranged on the two sides of the bottom mold, a plurality of movable top molds arranged above the side molds, the bottom mold comprises a pouring hopper, bottom mold supports arranged on the two sides of the pouring hopper, guide rails arranged on the bottom mold supports, and side mold plates arranged in the pouring hopper. The top mold comprises a sliding plate, the sliding plate is arranged on a guide rail, and an inclined mold plate is arranged on the side, facing the side mold plate, of the sliding plate, so that the construction efficiency and the continuous operation capacity are improved, the mold is controlled by a guide rail system and a hydraulic cylinder, rapid positioning and dismounting of the mold plates are achieved, the manual operation time is shortened, and the labor intensity is reduced; due to the design of a built-in lifting ring platform and a convex block, the lifting process of a finished product is simplified, the quality and the structural integrity of the wave-proof block are ensured, and the problem that a traditional formwork building mold cannot be repeatedly and continuously poured into an octahedron is solved.

Description

Technical Field

[0001] The utility model relates to the field of casting special-shaped wave dissipating blocks, in particular to a casting mold for an octahedral wave dissipating block. Background Art

[0002] As one of the key structures in seawall construction, wave dissipating blocks are mainly used to resist wave impact, reduce erosion, and provide necessary protection for infrastructure such as docks and ports. Traditional construction methods for wave dissipating blocks usually adopt on-site casting or transporting precast components to the construction site for installation, but these methods have certain limitations.

[0003] Currently, due to the lack of casting molds of this shape at the construction site, after the traditional erected molds form an octahedron, all the templates need to be manually disassembled and then hoisted. Therefore, the continuous operation ability during casting is poor. Thus, an octahedron mold that can be repeatedly and continuously cast is needed to speed up the construction process and improve construction efficiency. Summary of the Utility Model

[0004] The main purpose of the utility model is to provide a casting mold for an octahedral wave dissipating block, which solves the problem that the traditional template erected mold cannot be repeatedly and continuously cast into an octahedron.

[0005] To solve the above technical problems, the technical solution adopted by the utility model is: a casting mold for an octahedral wave dissipating block, including a bottom mold, with movable side molds arranged on both sides of the bottom mold, and multiple movable top molds arranged above the side molds;

[0006] The bottom mold includes a pouring hopper, with bottom mold supports arranged on both sides of the pouring hopper, and guide rails arranged on the bottom mold supports;

[0007] The side mold includes a side template, which is arranged in the pouring hopper and is vertically arranged in the pouring hopper;

[0008] The top mold includes a sliding plate, which is arranged on the guide rail, and an inclined template is arranged on one side of the sliding plate facing the side template.

[0009] In a preferred solution, a plurality of hanging ring platforms are arranged inside the pouring hopper, and hanging ring jacks are arranged on the hanging ring platforms, and the hanging ring platforms are used to place traction hanging rings.

[0010] In a preferred solution, the traction hanging ring includes a hanging ring support plate, with a hanging ring arranged on one side of the hanging ring support plate and multiple hook ribs arranged on the other side. The hanging ring support plate is adhered to the hanging ring platform with sealant, and the hook ribs are used to increase the adhesion with concrete.

[0011] In a preferred solution, mudguards are also arranged on both sides of the pouring hopper, and overflow holes are arranged between the mudguards and the outer walls of the side templates.

[0012] In a preferred embodiment, a plurality of first hydraulic cylinders are further provided between the outer wall of the side formwork and the pouring hopper. The first hydraulic cylinders are used to control the movement of the side formwork.

[0013] On the other side of the side formwork, there are protruding bumps.

[0014] In a preferred embodiment, the bump includes a cylindrical portion. Symmetric extension portions are provided on the outer circle of the cylindrical portion. The bump is used to form lifting holes on both end faces of the wave breaker.

[0015] In a preferred embodiment, sliders are provided below the sliding plate. The sliders are adapted to the guide rails. A pushing plate is also provided below the sliding plate. A second hydraulic cylinder is provided on one side of the pushing plate. The second hydraulic cylinder is arranged on the bottom formwork support. The second hydraulic cylinder is used to control the movement of the sliding plate.

[0016] The inclined formwork at the front end of the sliding plate fits with the side formwork.

[0017] The present utility model provides an octahedron wave breaker pouring mold, which has the following beneficial effects: improving the construction efficiency and continuous operation ability. The mold adopts a guide rail system and hydraulic cylinder control to realize the rapid positioning and disassembly of the formwork, reducing the manual operation time and labor intensity. The built-in lifting ring platform and bump design not only simplify the lifting process of the finished product, but also ensure the quality and structural integrity of the wave breaker. The overall solution effectively solves the problems of poor continuous operation ability and low production efficiency in the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The following further describes the present utility model in conjunction with the drawings and embodiments:

[0019] Figure 1 is the axonometric view of the pouring mold of the present utility model;

[0020] Figure 2 is the axonometric view of the pouring mold of the present utility model from another perspective;

[0021] Figure 3 is the axonometric view of the bump of the present utility model;

[0022] Figure 4 is the axonometric view of the towing lifting ring of the present utility model;

[0023] Figure 5 is the axonometric view of the bottom formwork of the present utility model;

[0024] Figure 6 is the axonometric view of the top formwork of the present utility model;

[0025] Figure 7 is the cross-sectional view of the pouring mold of the present utility model;

[0026] Figure 8 is the bottom axonometric view of the pouring mold of the present utility model;

[0027] Figure 9 is the axonometric view of the wave breaker of the present utility model;

[0028] Figure 10 is the lifting schematic diagram of the wave breaker of the present utility model;

[0029] Figure 11 is the lifting sectional view of the wave breaker of the present utility model;

[0030] Figure 12 is the sectional view of the damper of the present utility model;

[0031] Figure 13 is the turning schematic diagram of the wave breaker of the present utility model;

[0032] Figure 14 is the turning axonometric view of the wave breaker of the present utility model;

[0033] Figure 15 is the schematic diagram of the center offset of the wave breaker of the present utility model;

[0034] Figure 16 is the axonometric view of the center offset of the wave breaker of the present utility model;

[0035] Figure 17 is the front view of the wave breaker of the present utility model;

[0036] Figure 18 is the axonometric view of the spreader of the present utility model.

[0037] In the figure: casting mold 1; bottom mold 2; pouring hopper 201; bottom mold support 202; guide rail 203; sling platform 204; sling socket 205; fender 206; overflow hole 207; side mold 3; side template 301; convex block 302; first hydraulic cylinder 303; cylindrical part 304; extension part 305; top mold 4; slide plate 401; inclined template 402; second hydraulic cylinder 403; slider 404; push plate 405; traction sling 5; sling support plate 501; sling 502; hook reinforcing bar 503; wave breaker 6; bottom surface 601; inclined side surface 602; both end surfaces 603; lifting hole 604; top inclined surface 605; spreader 7; cross beam 8; outer guide wheel 801; first support 802; wire passing hole 803; second support 804; alloy bushing 805; hook clamping arm 9; turning support arm 901; third support 902; hook seat 903; damper 10; housing 1001; center column 1002; alloy aluminum disc 1003; strong magnet 1004; special-shaped hook 11; hook end 1101; transmission end 1102; multi-row chain 1103; first winch 12; second winch 13. Specific embodiments

[0038] Embodiment 1

[0039] As Figures 1-9 shown, an octahedron wave-dissipating block casting mold includes a bottom mold 2. Movable side molds 3 are provided on both sides of the bottom mold 2, and a plurality of movable top molds 4 are provided above the side molds 3;

[0040] The bottom mold 2 includes a pouring hopper 201. Bottom mold brackets 202 are provided on both sides of the pouring hopper 201, and guide rails 203 are provided on the bottom mold brackets 202;

[0041] The side mold 3 includes a side template 301. The side template 301 is arranged in the pouring hopper 201 and is vertically arranged in the pouring hopper 201;

[0042] The top mold 4 includes a sliding plate 401. The sliding plate 401 is arranged on the guide rail 203, and an inclined template 402 is provided on one side of the sliding plate 401 facing the side template 301.

[0043] In a preferred embodiment, a plurality of sling platforms 204 are provided inside the pouring hopper 201. Sling insertion holes 205 are provided on the sling platforms 204, and the sling platforms 204 are used for placing a towing sling 5.

[0044] In a preferred embodiment, the towing sling 5 includes a sling support plate 501. A sling 502 is provided on one side of the sling support plate 501, and a plurality of hook ribs 503 are provided on the other side. The sling support plate 501 is bonded to the sling platform 204 with sealant, and the hook ribs 503 are used to increase the adhesion to the concrete.

[0045] In a preferred embodiment, mudguards 206 are further provided on both sides of the pouring hopper 201, and an overflow hole 207 is provided between the mudguards 206 and the outer wall of the side template 301.

[0046] In a preferred embodiment, a plurality of first hydraulic cylinders 303 are further provided between the outer wall of the side template 301 and the pouring hopper 201. The first hydraulic cylinders 303 are used to control the movement of the side template 301;

[0047] A protruding bump 302 is provided on the other side of the side template 301.

[0048] In a preferred embodiment, the bump 302 includes a cylindrical portion 304. Symmetrical extension portions 305 are provided on the outer circle of the cylindrical portion 304. The bump 302 is used to form a lifting hole 604 at both end faces 603 of the wave-dissipating block 6.

[0049] In a preferred embodiment, a slider 404 is provided below the sliding plate 401. The slider 404 is adapted to the guide rail 203. A push plate 405 is further provided below the sliding plate 401. A second hydraulic cylinder 403 is provided on one side of the push plate 405. The second hydraulic cylinder 403 is arranged on the bottom mold bracket 202, and the second hydraulic cylinder 403 is used to control the movement of the sliding plate 401;

[0050] The inclined template 402 at the front end of the skateboard 401 fits with the side template 301.

[0051] Embodiment 2

[0052] As Figures 1-18 shown, a construction method of an octahedral wave-dissipating block, the method comprising:

[0053] S1. Place the traction lifting ring 5 in the casting mold 1, then pour concrete to make the wave-dissipating block 6. According to the designed length dimension of the wave-dissipating block 6, adjust the spacing of the side template 301 through the first hydraulic cylinder 303, fix the top mold 4 through the second hydraulic cylinder 403, place the traction lifting ring 5 well, pour concrete in the casting mold 1. Preferably, multiple casting molds 1 can be prepared, and casting can be carried out in different batches, with static setting and hoisting in batches to form continuous operation of the coastline.

[0054] S2. After the construction is completed, use the lifting tool 7 to lift the wave-dissipating block 6 out of the casting mold 1, insert the special-shaped hook 11 into the lifting hole 604 to complete the docking;

[0055] S3. Start the crane to hoist the wave-dissipating block 6 to the flipping operation area, and the flipping operation area is a fine sand area to reduce the impact brought by the wave-dissipating block 6 when accidentally unhooking. During the flipping process, the driving end 1102 at the tail end of the special-shaped hook 11 drives the alloy aluminum disc 1003 to rotate through multiple rows of chains 1103. The alloy aluminum disc 1003 rotates between the strong magnets 1004, cuts the magnetic induction line, generates eddy current, so that the rotation of the alloy aluminum disc 1003 generates resistance, limits the speed of the wave-dissipating block 6 when flipping, and avoids violent vibration when the center deviates;

[0056] S4. After moving to the flipping area, start the second winch 13 to pull the wave-dissipating block 6 to flip. When flipping, the towing rope is wound around the bottom of the wave-dissipating block 6 and connected to the traction lifting ring 5 on the other side. Starting the second winch 13 can pull the wave-dissipating block 6 to flip. A rubber gasket needs to be placed at the position where the towing rope contacts the wave-dissipating block 6 to avoid damaging the wave-dissipating block 6 by the towing rope;

[0057] S5. After the wave-dissipating block 6 is flipped in place, move it to the installation area and lay it flat;

[0058] S6. After the wave-dissipating block 6 is laid flat, start the first winch 12 to make the lifting tool 7 release the wave-dissipating block 6 to complete the detachment. After the wave-dissipating block 6 is laid flat, start the first winch 12 to pull the flipping support arm 901, and the flipping support arm 901 drives the hook clamping arm 9 to swing to both sides, so that the special-shaped hook 11 disengages from the lifting hole 604;

[0059] S7. Repeat steps S1 - S6 to complete the overall construction of the wave-dissipating block 6.

[0060] In a preferred embodiment, in step S1, the casting mold 1 includes a bottom mold 2, with movable side molds 3 provided on both sides of the bottom mold 2, and a plurality of movable top molds 4 provided above the side molds 3;

[0061] The bottom mold 2 includes a casting hopper 201, with bottom mold brackets 202 provided on both sides of the casting hopper 201, and guide rails 203 provided on the bottom mold brackets 202;

[0062] The side mold 3 includes a side template 301, which is disposed in the casting hopper 201 and is vertically disposed in the casting hopper 201;

[0063] The top mold 4 includes a sliding plate 401, which is disposed on the guide rail 203, and an inclined template 402 is provided on one side of the sliding plate 401 facing the side template 301.

[0064] In a preferred embodiment, a plurality of hanging ring platforms 204 are provided inside the casting hopper 201, hanging ring sockets 205 are provided on the hanging ring platforms 204, and the hanging ring platforms 204 are used for placing the traction hanging ring 5,

[0065] The traction hanging ring 5 includes a hanging ring support plate 501, a hanging ring 502 is provided on one side of the hanging ring support plate 501, and a plurality of hook ribs 503 are provided on the other side. The hanging ring support plate 501 is bonded to the hanging ring platform 204 with sealant, and the hook ribs 503 are used to increase the adhesion to the concrete;

[0066] Mudguards 206 are also provided on both sides of the casting hopper 201, and an overflow hole 207 is provided between the outer wall of the mudguard 206 and the side template 301. The overflow hole 207 is used for the mud water leaking from the side template 301 to flow out.

[0067] In a preferred embodiment, a plurality of first hydraulic cylinders 303 are further provided between the outer wall of the side template 301 and the casting hopper 201, and the first hydraulic cylinders 303 are used to control the movement of the side template 301;

[0068] A protruding bump 302 is provided on the other side of the side template 301;

[0069] The bump 302 includes a cylindrical portion 304, and symmetric extension portions 305 are provided on the outer circle of the cylindrical portion 304. The bump 302 is used to form a lifting hole 604 on both end faces 603 of the wave breaker 6.

[0070] In a preferred embodiment, a slider 404 is provided below the sliding plate 401, the slider 404 is adapted to the guide rail 203, a push plate 405 is further provided below the sliding plate 401, a second hydraulic cylinder 403 is provided on one side of the push plate 405, and the second hydraulic cylinder 403 is disposed on the bottom mold bracket 202. The second hydraulic cylinder 403 is used to control the movement of the sliding plate 401;

[0071] The inclined template 402 at the front end of the sliding plate 401 fits with the side template 301.

[0072] In the preferred solution, in step S2, the spreader 7 includes a cross beam 8. A plurality of swingable hook arms 9 are provided below the cross beam 8. An irregular-shaped hook 11 is provided at the bottom end of the hook arm 9. A damper 10 is provided on the outer side of the hook arm 9, and the damper 10 is connected to the tail end of the irregular-shaped hook 11;

[0073] Rotatable outer guide wheels 801 are provided at both ends of the cross beam 8. A plurality of second brackets 804 are provided in the middle of the cross beam 8. A first bracket 802 is further provided between the second bracket 804 and the outer guide wheel 801;

[0074] A turning support arm 901 is further provided on the outer side of the hook arm 9. The turning support arm 901 is arranged perpendicular to the hook arm 9. A third bracket 903 is provided at the front end of the turning support arm 901;

[0075] In the preferred solution, the damper 10 includes a housing 1001. A central column 1002 is provided between the housing 1001 and the hook arm 9. A rotatable alloy aluminum disc 1003 is provided on the central column 1002. Strong magnets 1004 are provided on the housing 1001 and the hook arm 9 to prevent the center from shifting instantaneously and generating severe vibrations when the wave-blocking block 6 turns;

[0076] The alloy aluminum disc 1003 is arranged between the strong magnets 1004. A sprocket is further provided on the side of the alloy aluminum disc 1003 facing the hook arm 9. The sprocket is connected to the aluminum disc 1003 by bolts.

[0077] In the preferred solution, the irregular-shaped hook 11 includes a hook end 1101. A transmission end 1102 is provided at the tail of the hook end 1101. The shape of the hook end 1101 is the same as the shape of the convex block 302;

[0078] The transmission end 1102 is in the shape of a sprocket, and the transmission end 1102 is connected to the sprocket of the alloy aluminum disc 1003 in the damper 10 by a multi-row chain 1103.

[0079] In the preferred solution, a wire passing hole 803 is further provided on the first bracket 802. The wire passing hole 803 is used to pass a towing rope. An alloy bushing 805 is further provided in the wire passing hole 803. The alloy bushing 805 is used to improve wear resistance;

[0080] The towing rope is sent out by the first winch 12, passes through the second bracket 804, passes through the alloy bushing 805, passes above the outer guide wheel 801, and its tail end is connected to the third bracket 902.

[0081] In the preferred solution, in step S1, the wave-blocking block 6 includes a bottom surface 601. Oblique side surfaces 602 are symmetrically provided on both sides of the bottom surface 601. Both end surfaces 603 are provided at both ends of the bottom surface 601. A top inclined surface 605 is provided above the oblique side surface 602, and the top surface is at the uppermost part;

[0082] There are a plurality of traction rings 5 provided on the oblique side surface 602, and lifting holes 604 are provided on both end surfaces 603;

[0083] For the flipping operation in step S4, the towing rope should be connected to the traction ring 5 on the side farther from the flipping direction. When flipping to the angle at which the center of gravity of the wave breaker is transferred, the damper 10 restricts the rotation speed of the wave breaker 6 to reduce the violent vibration caused by the center of gravity deviation.

[0084] The above embodiments are only the preferred technical solutions of the present invention and should not be regarded as limitations to the present invention. The protection scope of the present invention should be the technical solutions recorded in the claims, including the equivalent replacement solutions of the technical features in the technical solutions recorded in the claims. That is, the equivalent replacement improvements within this scope are also within the protection scope of the present invention.

Claims

1. An octahedron wave-dissipating block casting mold, characterized in that: It includes a bottom mold (2), with movable side molds (3) provided on both sides of the bottom mold (2), and a plurality of movable top molds (4) provided above the side molds (3); The bottom mold (2) includes a pouring hopper (201), with bottom mold brackets (202) provided on both sides of the pouring hopper (201), and guide rails (203) provided on the bottom mold brackets (202); The side mold (3) includes a side template (301), the side template (301) is disposed in the pouring hopper (201), and the side template (301) is vertically disposed in the pouring hopper (201); The top mold (4) includes a sliding plate (401), the sliding plate (401) is disposed on the guide rail (203), and an inclined template (402) is provided on one side of the sliding plate (401) facing the side template (301).

2. The octahedron wave-dissipating block casting mold according to claim 1, wherein: A plurality of lifting ring platforms (204) are provided inside the pouring hopper (201), lifting ring sockets (205) are provided on the lifting ring platforms (204), and the lifting ring platforms (204) are used for placing the traction lifting ring (5).

3. The octahedral wave-dissipating block casting mold according to claim 2, characterized in that: The traction lifting ring (5) includes a lifting ring support plate (501), a lifting ring (502) is provided on one side of the lifting ring support plate (501), a plurality of hook bars (503) are provided on the other side, the lifting ring support plate (501) is adhered to the lifting ring platform (204) with sealant, and the hook bars (503) are used to increase the adhesion force with the concrete.

4. The casting mold for an octahedral wave-dissipating block according to claim 1, wherein: Mudguards (206) are also provided on both sides of the pouring hopper (201), and overflow holes (207) are provided between the mudguards (206) and the outer wall of the side template (301).

5. The octahedron wave-dissipating block casting mold according to claim 1, characterized in that: A plurality of first hydraulic cylinders (303) are also provided between the outer wall of the side template (301) and the pouring hopper (201), and the first hydraulic cylinders (303) are used to control the movement of the side template (301); A protruding bump (302) is provided on the other side of the side template (301).

6. The octahedron wave-dissipating block casting mold according to claim 5, characterized in that: The bump (302) includes a cylindrical part (304), symmetric extension parts (305) are provided on the outer circle of the cylindrical part (304), and the bump (302) is used to form a lifting hole (604) on the two end faces (603) of the wave breaker (6).

7. The octahedron wave-dissipating block casting mold according to claim 1, characterized in that: A slider (404) is provided below the sliding plate (401), the slider (404) is adapted to the guide rail (203), a pushing plate (405) is also provided below the sliding plate (401), a second hydraulic cylinder (403) is provided on one side of the pushing plate (405), the second hydraulic cylinder (403) is disposed on the bottom mold bracket (202), and the second hydraulic cylinder (403) is used to control the movement of the sliding plate (401); The inclined template (402) at the front end of the sliding plate (401) fits with the side template (301).

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